Omron V400-H201 User Manual

Handheld 2d code reader

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Handheld
2D Code Reader
V400-H101/201
User's Manual
Z222-E1-01
Cat. No.

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Table of Contents
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Summary of Contents for Omron V400-H201

  • Page 1 Handheld 2D Code Reader V400-H101/201 User's Manual Z222-E1-01 Cat. No.
  • Page 2 V400-H101/H201. This manual is intended for personnel with knowledge of electrical systems. Be sure to read and understand this manual thoroughly before using the product, and keep this manual in an easily accessible location for quick reference when required.
  • Page 3 Application Considerations Introduction (Read and understand this information first.) Product Overview Section 1 Installation and Connections Section 2 Reading 2D Code Section 3 System Settings Section 4 Troubleshooting Section 5 Specifications and Dimensions Appendices Handheld 2D Code Reader User's Manual...
  • Page 4: Introduction

    The following are some examples of applications for which particular attention must be given. This is not intended to be an exhaustive list of all possible uses of the products, nor is it intended to imply that the uses listed may be suitable for the products: •...
  • Page 5 FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM. PERFORMANCE DATA Performance data given in this document is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of OMRON’s test conditions, and the users must correlate it to actual application requirements.
  • Page 6: Meanings Of Signal Words

    Introduction Meanings of Signal Words In this manual, precautions are indicated using the following symbols and signal words to ensure safe V400-H101/H201. The precautions indicated by these symbols and signal words are use of the important for safety and must be observed.
  • Page 7: Regulations And Standards

    ■ Other Precautions • Do not attempt to disassemble, repair, or modify the product. Doing so may cause product failure or a fire. • If the product becomes extremely hot, or abnormal odors or smoke occurs, stop using the product immediately, turn OFF the power, and consult with your OMRON repre- sentative.
  • Page 8: Precautions For Correct Use

    ■ Connecting and Removing Cables • Do not connect a cable to the Handheld 2D Code Reader if the other end of the cable is connected to a personal computer or a Programmable Controller. • To prevent damage from static electricity, use a wrist strap or another device for pre- venting electrostatic charges when touching terminals or signal lines inside connec- tors.
  • Page 9: How To Use This Manual

    To save data to the Memory Card, create a folder with the name SETTINGS, and save. The Hand- desired page. held 2D Code Reader's setting mode cannot start if the data is saved in a folder of a different name. Communications Settings The settings shown in the following table are set in the Communications Settings Tab Page in the Create Setting Data Window.
  • Page 10: Internet Information

    Introduction Internet Information Information on the Handheld 2D Code Reader is available on the Internet. Contact the OMRON representative nearest you regarding the website address. V400-H101/H201 User’s Manual...
  • Page 11: Table Of Contents

    Introduction Table of Contents Introduction Application Considerations (Read and understand this information first.) Meanings of Signal Words Regulations and Standards Precautions for Safe Use Precautions for Correct Use How to Use This Manual Visual Aids Internet Information Table of Contents...
  • Page 12 Reading 2D Code Outputting Results Functions Section 4 System Settings Overview Installing the 2DCR Configear Communications Using the 2DCR Configear Creating Setting Files Using the 2DCR Configear Uploading from the Memory Card Section 5 Troubleshooting Troubleshooting Appendices Maintenance Specifications and Dimensions...
  • Page 13: Section 1 Product Overview

    Section 1 Product Overview This section provides an introduction to the Handheld 2D Code Reader's fea- tures, functions, basic configuration, and operation flow. Features Operation Overview V400-H101/201 User’s Manual...
  • Page 14: Features

    Features The 2D Code Reader is designed to read two-dimensional code. A built-in monitor and zoom lens are ideal for reading directly marked 2D code. A Memory Card Slot is also provided along with a range of useful functions. Readable Codes...
  • Page 15 • V400-H201 Red coaxial, red oblique light- Workpieces with different optical character- istics can be read with a single Unit, and workpieces with a range of direct markings can also be read. Liquid Crystal Display The Handheld 2D Code Reader is equipped with a 1.8-inch Liquid Crystal Monitor,...
  • Page 16 Product Overview Memory Card Slot A Memory Card slot is provided to back up settings on Memory Cards and upload data from Memory Cards. A function is also provided for saving 2D code data that was read as files in the Memory Card.
  • Page 17: Operation Overview

    2D Code Reader using a Memory Card or the communications functions of the 2DCR Configear. Note: The default settings are as follows: Baud rate: 9, 600 bps; Parity: None; Data length: 8 bits; Stop bits: 1 bit V400-H101/201 User’s Manual...
  • Page 18 Section 1 Product Overview MEMO V400-H101/201 User’s Manual...
  • Page 19: Section 2 Installation And Connections

    Section 2 Installation and Connections This section describes the methods used to connect cables and perform other installation procedures and connections. Basic System Configuration Component Names and Functions Cable Power Supply Contactor (Optional) Stand (Optional) Memory Cards V400-H101/201 User’s Manual...
  • Page 20: Basic System Configuration

    Section 2 Installation and Connections Basic System Configuration The basic system configuration is shown in the following diagram. V400-AC1 Contactor (optional) V400-H101/H201 Handheld 2D Code Reader Memory Card (SD card) V400-AS1 Stand (optional) V400-W20-2M V400-W21-2M Cable (recommended) Power supply device...
  • Page 21: Component Names And Functions

    (7) Buzzer A high- or low-tone buzzer sounds depending on the operation. p.33 (8) Memory Card indicator Lit while the Memory Card is being accessed. (Do not remove the Memory Card if the indicator is lit.) p.35 (9) Cable connector Connects to a V400-W20-2M or V400-W21-2M Cable.
  • Page 22: Cable

    Section 2 Installation and Connections Cable The Cables are specifically designed for the V400. Using other Cables may damage the devices. Connecting a Personal Computer (V400-W21-2M Cable) Host device V400-W21-2M V400-H101/H201 Cable Handheld 2D Code Reader Personal computer Power supply...
  • Page 23 Recommended product: OMRON S82K-00705 ● Connector The connector used for V400-W20-2M Cable is a D-sub, 9-pin connector (male). The connector is compatible with the connection port on OMRON CJ-series and CS- series Programmable Controller. Programmable Controller Special round connector on...
  • Page 24 Handheld 2D Code Reader. Attach the provided ferrite cores to the cable. Attach the ferrite cores in two locations; one at the Handheld 2D Code Reader end of the cable, and the other at the host device end of the cable.
  • Page 25 Installation and Connections Use a force of no more than 15 to 20 N to plug in the connector. Pull gently on the cable (approxi- mately 10 N) to make sure the connector is securely connected. After the connector is plugged in, do not apply a force of more than 30 N to the connector in the following directions.
  • Page 26 Press down on the indentations on both sides of the cover as you open it. Do not apply excessive force to the cover. Disconnect the cable. Grasp the coupling (part B) on the plug and pull the plug out straight as shown in the diagram below. Coupling Cable Close the cover.
  • Page 27 Removing the Cable from the Host Device Remove the cable. Loosen the screws on both sides of the connector and pull the connector out straight. Be sure to loosen the screws on both sides of the connector sufficiently before removing the connec- tor and do not use excessive force.
  • Page 28: Power Supply

    Wire the power supply cables as shown in the following diagram. Connect the brown wire to the positive (+) side of the power supply and connect the blue wire to the negative ( − ) side of the power supply.
  • Page 29: Contactor (Optional)

    Installation and Connections Contactor (Optional) The Contactor functions as a guide for the distance from the image plane to the code to be read. By making contact with the read code, the read distance can be easily aligned. Mounting Procedure...
  • Page 30: Stand (Optional)

    Place the Handheld 2D Code Reader in the Stand as shown in the diagram on the right. The Stand is designed to be placed on a horizontal surface. Do not mount the Stand to a wall or other similar surface. V400-H101/201...
  • Page 31: Memory Cards

    Memory Card. When the switch is set to LOCK, data cannot be written to or deleted from the Memory Card, and the Memory Card cannot be formatted. These functions are possible by setting the switch to the unlocked state.
  • Page 32 Make sure that the indicator on the Memory Card slot is not lit. Do not remove the Memory Card while the indicator is lit. Doing so may damage the Memory Card and the Handheld 2D Code Reader. Push the Memory Card in gently until a click is heard.
  • Page 33: Section 3 Reading 2D Code

    Section 3 Reading 2D Code This section provides information required for reading 2D code. Basic Operation Startup Reading 2D Code Outputting Results Functions V400-H101/201 User’s Manual...
  • Page 34: Basic Operation

    The read data is output to the monitor and RS-232C ABCDEFGHIJKLMNOPQRST communications. If no operation is performed during a fixed interval, the Handheld 2D Code Reader will enter a sleep state. Pressing the trigger buttons will release the sleep state. Functions p.37...
  • Page 35: Startup

    The buzzer will sound under the following conditions. • When starting the V400 • When reading is successful • When operating in setting mode When the buzzer is set to OFF, the buzzer will not sound for any operation. V400-H101/201 User’s Manual...
  • Page 36: Reading 2D Code

    Reading 2D Code Reading 2D Code ■ Trigger Buttons The trigger buttons on the left and right side of the Handheld 2D Code Reader perform the same operations. When a trigger button is pressed, the 2D Code Reader will start reading code.
  • Page 37: Outputting Results

    This area indicates whether reading was successful and Memory Card status. Item Details Displayed in green on the top left side of the screen when 2D codes are read suc- cessfully. Memory Card Displays the SD mark when a Memory Card is inserted.
  • Page 38 An error code output, however, can be set for unsuccessful readings. (See note.) Note: NG output setting When the NG output is set to ON, the output contents can be changed. Output contents when NG output is ON: • The NG mark is displayed on the monitor in red.
  • Page 39: Functions

    Press either of the trigger buttons to return to resume normal operating status from sleep status. ■ Data Conversion on Display Normally, 2D code data that is read is displayed as is on the monitor. This function com- pares the read data, converts into separate text strings and displays the converted data.
  • Page 40 Section 3 Reading 2D Code MEMO V400-H101/201 User’s Manual...
  • Page 41: Section 4 System Settings

    Section 4 System Settings This section describes the methods used to install and set the 2DCR Con- figear software. Overview Installing the 2DCR Configear Communications Using the 2DCR Configear Creating Setting Files Using the 2DCR Configear Uploading from the Memory Card V400-H101/201 User’s Manual...
  • Page 42: Overview

    Section 4 System Settings Overview p.41 Installing the Setting Software Obtain the 2DCR Configear application software from the Internet and install it on a personal computer. Creating the Setting File p.46 Create the setting file using the 2DCR Configear. Specify the required settings using the 2DCR Configear, and create as a file.
  • Page 43: Installing The 2Dcr Configear

    Section 4 System Settings Installing the 2DCR Configear Obtain the 2DCR Configear and install it on a personal computer. Contact the OMRON representative nearest you regarding the 2DCR Configear. Open the setup.exe file downloaded from the Sensing Web website. The following window will be displayed.
  • Page 44 Section 4 System Settings Click the Continue Button. Setup will start when the Continue Button is clicked. Click the OK Button. V400-H101/201 User’s Manual...
  • Page 45: Communications Using The 2Dcr Configear

    Section 4 System Settings Communications Using the 2DCR Configear The 2DCR Configear can be used to communicate with the Handheld 2D Code Reader. Menu Communication Setting Connect Button Connects or disconnects from the port. Status display Direct Command Input Communication Log Sends the input text string to the Handheld 2D Code Reader.
  • Page 46 Deletes the log displayed in the communication log. ◆ Setting Reader Create Data... Creates the data setting file for loading set data to the Handheld 2D Code Reader. p.46 Auto Scan Automatically obtains the conditions required for communicating with the Handheld 2D Code Reader.
  • Page 47 Connects or disconnects the port. ■ Display Form Selects the format for displaying data in the communication log. Either text display or hexadecimal display can be selected. (Default setting: Text dis- play) ■ Direct Command Input Sends the input text string to the Handheld 2D Code Reader.
  • Page 48: Creating Setting Files Using The 2Dcr Configear

    To save data to the Memory Card, create a folder with the name SETTINGS, and save. The Hand- held 2D Code Reader's setting mode cannot start if the data is saved in a folder of a different name. Communication Settings The settings shown in the following table are set in the Communication Settings Tab Page in the Create Setting Data Window.
  • Page 49 Section 4 System Settings The format when FCS is ON is as follows: Header (Prefix) Read data FCS (2 bytes) Footer (Suffix) For details on FCS calculation methods, refer to FCS Calculation Method. p.65 V400-H101/201 User’s Manual...
  • Page 50 The Memory Card must be inserted in the Handheld 2D Code Reader to use this func- tion. When this function is ON, read data will be saved in a file with the following name in the Memory Card's READDATA folder. The READDATA folder will be automatically gener- ated if it does not already exist.
  • Page 51 Matching processing is performed in order starting from the beginning of the file. Once a match is found, no further compar- isons are made, i.e., matching processing is affected by the entry order. Therefore, when comparing complicated patterns, make sure that the optimum order is used.
  • Page 52 System Settings Click the Import Button. Import the created file to the 2DCR Configear to convert the created file to a format that can be uploaded to the Handheld 2D Code Reader Select the CSV file to be uploaded and click the Open Button.
  • Page 53 System Settings Saving Save the settings. Click the Save Button, specify the save destination for the data settings in the Save Setting Data Window, and then click the Save Button. Exit the 2DCR Configear. Click File - End to exit the 2DCR Configear.
  • Page 54: Uploading From The Memory Card

    Starting Setting Mode Save the data setting file to the Memory Card. To save data to the Memory Card, create a folder named SETTINGS, and save the data in this folder. If another folder is used, setting mode will not function correctly.
  • Page 55 The file selection window will be displayed. Select the data setting file. In the file selection window, press the left trigger button and select the data setting file to be used. After selection, press the right trigger button to confirm the setting.
  • Page 56 Save the setting data. In the save selection window, press the left trigger button and select YES. After selection, press the right trigger button to confirm the setting and save the data. The setting data file will be backed up in the SETTINGS folder in the Memory Card.
  • Page 57: Section 5 Troubleshooting

    Section 5 Troubleshooting This section explains the countermeasures to take when reading cannot be executed correctly or when a problem occurs. Troubleshooting V400-H101/201 User’s Manual...
  • Page 58: Troubleshooting

    Not enough power is available. The video monitor image is Some pixels on the monitor may not light and some may always light. not clear. This is a result of the monitor's construction and does not indicate a malfunction.
  • Page 59: Appendices

    Appendices Maintenance Specifications and Dimensions ASCII Table FCS Calculation Method Data Capacity Tables V400-H101/201 User’s Manual...
  • Page 60: Maintenance

    Handling the Handheld 2D Code Reader • Do not touch the lens or monitor with your fingers or any pointed object. • Do not use the Handheld 2D Code Reader in locations subject to dust or other con- taminants. Inspection To maintain the Handheld 2D Code Reader in optimum condition, perform the following inspections regularly.
  • Page 61: Specifications And Dimensions

    Appendices Specifications and Dimensions Handheld 2D Code Reader ■ V400-H101/H201 (Unit: mm) Lighting Lighting Reading surface Zoom lever Trigger button Power indicator (green) Memory Card slot Monitor Buzzer V400-H101/201 User’s Manual...
  • Page 62 1 A max. Serial interface RS-232C DataMatrix ECC200 10 × 10 to 64 × 64, 8 × 18 to 16 × 48 Applicable code QR Code Model 1.2 21 × 21 to 57 × 57 (Ver. 1 to 10) Operating method...
  • Page 63 Cables ■ V400-W20-2M/V400-W21-2M (Unit: mm) 29.8 2000 D-sub 9-pin connector Nameplate Vinyl-insulated round cable, 5-dia. with 4 conductors Standard length: 2 m Connector V400-W20-2M V400-W21-2M Interface connector D-sub, 9-pin, male D-sub, 9-pin, female Ambient temperature Operating: 0 to 40°C Storage: -25 to 60°C...
  • Page 64 Appendices Contactor ■ V400-AC1 (Unit: mm) 90.5 V400-AC1 Material POM (antistatic grade) Weight Approx. 20 g V400-H101/201 User’s Manual...
  • Page 65 Appendices Stand ■ V400-AS1 (Unit: mm) Two 4.2 dia. 46.1 58.4 133.1 V400-AS1 Material Weight Approx. 100 g V400-H101/201 User’s Manual...
  • Page 66: Ascii Table

    Appendices ASCII Table Data read with no-protocol commands using the serial communications interface is output as 2 characters of ASCII. The ASCII characters correspond to the following characters. Examples: • When the read data is A, 41 is output. • When the data read is T, 54 is output.
  • Page 67: Fcs Calculation Method

    The FCS (Frame Check Sequence) is the result of taking the XOR for each byte between the header and footer (8 bits) and converting it to 2 characters of ASCII. The FCS can be attached to output data to improve the reliability of communications.
  • Page 68 ■ Calculation Programming Example for Sending FCS DATA$ Sample data string Data length CODE$ Data character Exclusive OR '* * * * * CALCULATE FCS * * * * * '* FCSSET L=LEN(DATA$) FOR J=1 TO L CODE$=MID$(DATA$,J,1) A=ASC(CODE$)XOR A NEXT J FCS$=HEX$(A) IF LEN(FCS$)=1 THEN FCS$="0"+FCS$...
  • Page 69: Data Capacity Tables

    Appendices Data Capacity Tables The maximum quantity of information that can be stored depends on the symbol size of the code. Also the maximum data capacity in relation to the amount of information carried by the code depends on the character type and the arrangement and combination of characters. The relation between the symbol size (number of cells) and data capacity is shown in the following table.
  • Page 70 Appendices ■ QR Code ◆ QR Code (Model 2) In the following diagram, the symbol size is 21 x 21 (Version 1). 7 cells 7 cells 7 cells 7 cells 14 cells Data capacity Symbol size Error correction level Alphanumeric...
  • Page 71 Even with the same 2D code, the maximum quantity of information that can be stored depends on the symbol size of the code. In other words, the symbol size must be increased to increase the data capacity. The data capacity also depends on the type of characters used for the information con- tained in the code.
  • Page 72: Revision History

    Revision History A manual revision code appears as a suffix to the catalog number at the bottom of the front and rear pages. Cat. No. Z222-E1-01 Revision code Revision code Date Revised contents March 2005 Original production V400-H101/201 User’s Manual...
  • Page 73 This document provides information mainly for selecting suitable models. Please read the Instruction Sheet carefully for information that the user must understand and accept before purchase, including information on warranty, limitations of liability, and precautions. OMRON Corporation Industrial Automation Company Application Sensors Division Sensing Devices and Components Division H.Q.

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V400-h101

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