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UV Pure Technologies Hallett 1000P Manual

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Hallett 500PN & 750PN are
NSF/ANSI 55 CLASS A
CERTIFIED by NSF
International
NSF/ANSI 61 Section 8 for
material safety only and NSF/ANSI
372. Not certified by WQA for
contaminant reductions or
structural integrity.
Conventional System
LR1382

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  • Page 1 Powered by Conventional System Hallett 500PN & 750PN are NSF/ANSI 61 Section 8 for LR1382 NSF/ANSI 55 CLASS A material safety only and NSF/ANSI CERTIFIED by NSF 372. Not certified by WQA for International contaminant reductions or structural integrity.
  • Page 2 Introducing Hallett Low Alarming Validated UV Comply with the Acceptable Solutions with ease Lamp and Touch screen Sensor in air user interface Self In-built Cleaning data logging Mechanism 10 x more tolerant of mineral contamination Fridge Door Design CERTIFICATIONS UVDGM Class A NSF 55 Certified...
  • Page 3 Hallett Validated UV & Specifications ™ Product Line Hallett ™ Applications Potable Hallett Models 1000, 750, 500, 750PN, 500PN NSF/ANSI 61 - 372 - all models, except 400 model NSF/ANSI 55 Class A Certifications & (PN models only) Validations EPA UVDGM validated – 1000 model only Also Available: Product Line Hallett...
  • Page 4 Operating Pressure 34-690 kPa Water Temperature Range 1-40° C Air Temperature Range 1-40° C) Maximum Relative Humidity Voltage Input Check Manifold materials 316 Stainless Steel External Contact 2 available - Standard Remote Start/Stop Standard Data Logging to USB Drive Optional on all units Automatic Solenoid Shutoff Valve Optional on all units Wetted Parts...

  • Page 5: Potable Water

    NSF/ANSI 55 Class A certifications substantiated by NSF International only. Third party validations are pending. The Hallett 1000P can operate over a wide range of UVTs with the UV dose EPA validated between 16-200mJ/cm . Consult UV Pure to correctly configure the unit. The Hallett 750P and 500P can be configured to high or low UVT applications by service technicians.
  • Page 6 Water Parameters for Treating Potable Water: The minimum water requirements are: UV Transmittance (UVT) – see Product Specification Tables. It is  recommended for the water to be tested for UV transmittance in any applications using cisterns, surface water or ground water under the influence of surface water.
  • Page 7 can be used to force the valve open. In any regulated sites such as municipal applications, the manual override should not be used. For normal operation, always leave valve in automatic position. In the Advanced Settings menu, item 2.7.3, toggle the valve to be “Installed” and a monthly reminder will appear to test valve.

  • Page 8: Purge Valve

    Step 3: Connect the purge valve to a drain using the tubing provided – see Figure 4.3. The tubing can be placed down the back side of the unit. The tubing should be secured to the wall or floor to prevent it from moving during the purging cycle.
  • Page 9 downstream of each unit. This allows one unit to be serviced without interrupting the flow to the other units. Another requirement is the installation of a check valve downstream of the UV unit (after the UV unit). This will prevent the backflow of water to a unit. Installation is now complete.

  • Page 10: Terminal Strip

    Data Logging on USB Option Data logging capability is an available option on all Hallett units. A small USB drive is used to record system performance every 30 seconds. The USB drive has the capacity to store up to 4 years’ worth of daily records. For more details, refer to the Data Logging Instruction Sheets which are supplemental to this manual.
  • Page 11 Unit Functions Contact Info System Info Settings Figure 5.1 The user interface consists of a color touchscreen and a single multi-color LED. See Figure 5.1. The LED will always be illuminated when the UV unit is plugged in and powered up. The touchscreen enters sleep mode after 10 minutes and requires the user to touch it to wake it up.

  • Page 12: Firmware Version

    Navigating the Menus Home Model name Treatment Status Lamp Life UV Dose Max Flow or Flow Signal (Optional) Date & Time Contact Info Text: Company, Phone, Installation date System Info Left Lamp UV Left Water UV Right Lamp UV (If available) Right Water UV (If available) PCB Temp...
  • Page 13 Settings Date & Time Power Down Audible Alarm Units Reset Lamp Counter Message History (Last 100 messages) 2.6.1 {Message 1} 2.6.1.1 UV Dose 2.6.1.2 Water Temp 2.6.1.3 Estimated UVI 2.6.1.4 Estimated UVT 2.6.1.5 Left Lamp UV 2.6.1.6 Left Water 2.6.1.7 Right Lamp UV 2.6.1.8 Right Water...
  • Page 14 Advanced Settings 2.7.1 Force Outputs 2.7.1.1 Lamps 2.7.1.2 Wiper 2.7.1.3 Purge Valve 2.7.1.4 Shutoff Valve 2.7.1.5 Fan UV 2.7.1.6 Fan PCB 2.7.1.7 Warning Contact 2.7.1.8 Run Contact 2.7.1.9 Buzzer 2.7.1.10 Heaters 2.7.1.11 C1-4-20mA signal 2.7.1.12 C2-4-20mA signal 2.7.1.13 Interlock for UV door 2.7.1.14 Wiper Positioner switch 2.7.1.15 Remote Start/Stop Signal 2.7.1.16 Fault 1...
  • Page 15 Starting the Unit Plugging in the Hallett for the first time Step 1: Ensure that all external wiring is complete (see Control Interfaces section) and all the panels of the unit are closed before connecting the power cord. Step 2: Plug the female end of the power cord into the power entry module located on the left side of the front panel.

  • Page 16: Flushing Instructions

    Flushing Instructions Flushing the system is required after installation or after any disassembly and cleaning. Flushing may also be required to remove colored or contaminated water from the unit. Most filters (if installed) also require flushing prior to use – follow the manufacturer’s recommendations. The system may be flushed in two ways.
  • Page 17 Plumbing disinfection procedure Step 1: Shutdown and unplug the unit. Step 2: Shut off the water supply and relieve the water pressure by opening a tap. Step 3: Remove the filter from its housing and fill the housing with bleach Step 4: Re-mount the housing (but not the filter) and plug in the unit to turn it Step 5: Once the unit is operating, turn on the water supply and have the water flow to all taps (hot and cold), toilets, the washing machine and other...
  • Page 18 Built in Purge Valve (available on most models) The Hallett contains a flushing or purge valve that cycles water through the unit during long periods of no water usage. The unit monitors water usage by measuring the rise in water temperature within the treatment chamber. During periods of no water flow, the purge valve on the small units can expel 1 gallon (4 liters) of water every 60-90 minutes;...

  • Page 19: Troubleshooting Guide

    Troubleshooting Guide System Status Possible Cause Corrective Action No Power (LED is Ground-fault circuit-interrupter Check for water leaks. Reset GFCI. off, touchscreen is (GFCI) tripped. off) Fuse Blown. Check for water leaks. Replace fuse (see Fig. 4.4 for fuse location) Touchscreen pcb not connected to Ensure ribbon cable is connected at power pcb.

  • Page 20: Air Filter

    7. M AINTENANCE The disinfection of water will occur as long as the unit is properly maintained with genuine parts in accordance with the instructions set out in this manual. Operating a malfunctioning unit or defeating any system sensors may jeopardize the safety of the water.
  • Page 21 Step 1: Shutdown and unplug the unit then wait 5 minutes before opening the UV chamber to allow the lamps to cool. The lamps heat up after continuous use and can burn your skin if touched. Figure 7.2 Step 2: See Figure 7.2. Open the UV Chamber by undoing the over-the- center latch (may be more than 1).
  • Page 22 should be replaced every 12 or 16 months for optimum performance – see Product Specification Tables for lamp lifetimes. Note that lamps will only decay while in operation. Shutting down the system for seasonal use will extend lamp life. The unit has an internal timer to keep track of the lifetime of the lamps. The Hallett will issue a warning when the end of lamp lifetime approaches and it will warn again when the lamp lifetime is exceeded.
  • Page 23 Figure 7.3 Figure 7.4 Hallett UV Manual | 23 Disclaimer: Every effort has been made to publish the correct details in this manual. No responsibility will be taken for errors, omissions or changes in product specifications.
  • Page 24 Step 3: Install the new lamps into the unit, one at a time being careful not to touch the bulb. Insert the top end of the lamp through the top lamp holder then swing lamp base in over the socket. For a LPHO lamp, rotate it until the “Stop Sign”...
  • Page 25 to reach full power. Continue to operate the unit until the lamps reach full power. The UV intensity value can be observed to confirm output levels. It is recommended for new LPHO lamps to be operated initially 3-4 hours as a burn-in to achieve lamp stability.
  • Page 26 is clean, no disassembly is required and the unit can be closed. Restart the unit by plugging it in. Step 4: If the quartz sleeve is dirty on the outside, proceed to wipe it down with a clean lint-free cloth and rubbing alcohol to remove the dirt. If the quartz sleeve is dirty on the inside, proceed with in-place cleaning or disassembly.
  • Page 27 Step 10: Drain the unit and inspect the quartz sleeve. If clean, flush the unit with clean water. If fouling remains, repeat procedure or proceed to disassembling the unit. Step 9: Once the unit is clean, reassemble the system including the motor, plastic cover, top port connection(s) and UV chamber door.
  • Page 28 Caution: Do not damage the sealing surfaces of the manifolds or the shaft adapter for the wiper - handle these parts with care to prevent water leaks. The wiper assembly must also be handled with care to prevent damage to cleaning edges.
  • Page 29 Cleaning/Removing the Quartz Sleeve Step 1: Use a bottle cleaning brush with a long handle to scrub the inside of the quartz sleeve. Scrub and flush it with water repeatedly to clean the quartz sleeve. Use a squeeze bottle to apply water or solution to the quartz sleeve to keep the area tidy.
  • Page 30 Step 5: Remove the bottom plastic cover and then the bottom manifold by undoing the four nuts in an alternating pattern (top left, bottom right, bottom left, then top right). Do not allow the Teflon washer at the lower cavity of the bottom manifold to fall out –...
  • Page 31 Step 2: Ensure the quartz O-ring seal is in place around the quartz sleeve and then replace the top manifold by aligning the shaft adapter into the seal cavity of the top manifold (see Figure 7.8). Step 3: Tighten the nuts in an alternating pattern. Once top manifold is secure, replace the retaining ring on the wiper shaft.
  • Page 32 Figure 7.9A 32 | Hallett UV Manual Disclaimer: Every effort has been made to publish the correct details in this manual. No responsibility will be taken for errors, omissions or changes in product specifications.
  • Page 33 LPHO SYSTEM AMALGAM SYSTEM Figure 7.9B Hallett UV Manual | 33 Disclaimer: Every effort has been made to publish the correct details in this manual. No responsibility will be taken for errors, omissions or changes in product specifications.
  • Page 34 Hallett Spare Parts List Item Model Part Name Hallett 1000XX Hallett 750XX Hallett 500XX Hallett 400XX GC19 C300065 (single lamp p/n UV Lamps is C300064) (Shipped in pairs) E300210 (single lamp p/n is E300209) E300165 GA35 GA29 Electronic Ballast (2 per unit) (1 per unit) UV Sensor Kit (some units have 2 - see Product Spec.
  • Page 35 Product Line Feature Comparison Hallett Hallett Hallett Hallett Hallett Upstream Feature Generation Generation Generation Generation Generation H30, H13 H15xs, NC series H400 series H500, H750 series H1000 series Built in Built in Built in Built in Built in Crossfire Technology >>...
  • Page 36 www.whiteint.com.au www.whiteint.co.nz Please always refer to our website for further technical information & new product innovations Disclaimer: Every effort has been made to publish the correct information in this manual. No responsibility will be taken for errors, omissions or changes in product specifications. ©...

This manual is also suitable for:

Hallett 750pnHallett 500pn

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