UV Pure Technologies Hallett 30 Instruction Manual
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UV Pure Technologies Hallett 30 Instruction Manual

Ultraviolet water purification system
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UV Pure Technologies Inc.
ULT R AV I O L ET W AT E R PU RI FI C AT IO N SY S T EM
INSTRUCTION MANUAL
Hallett 30 1" Systems
MODEL:
Hallett 30
VOLTAGE:
SERIAL #:
Hallett 30 1"
Certified to
PUBLICATION
IEC
60335
NSF/ANSI 55 CLASS A CERTIFIED
EDITION
th

4
INSTRUCTION MANUAL

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  • Page 1 UV Pure Technologies Inc. ULT R AV I O L ET W AT E R PU RI FI C AT IO N SY S T EM INSTRUCTION MANUAL Hallett 30 1” Systems MODEL: Hallett 30 VOLTAGE: SERIAL #:  Hallett 30 1”...
  • Page 2 E. coli  Total coliforms The Hallett 30 1” drinking water system is NSF/ANSI Standard 55 Class A certified. For the Hallett units, the EPA Establishment number is 075213-CAN-001 UV Pure products conform to the applicable provisions of the Code of Federal Regulations (CFR) requirements including, Title 21, Chapter 1,Subchapter J, Radiological Health.

  • Page 3: About The Hallett

    Hallett 30 1” Instruction Manual 1. A BOUT THE ALLETT The Hallett is the world’s only ultraviolet water purification device with patented Crossfire Technology. Patented in US 6,707,048, Canada 2,463,503, Australia 2,002,333,084, Mexico 248805 Patent Pending in Japan, UK, Europe, & Eurasia UV Pure’s Hallett UV systems employ revolutionary Crossfire Technology that is...

  • Page 4: Table Of Contents

    Hallett 30 1” Instruction Manual 1. A ..................3 BOUT THE ALLETT 2. I ................5 NSTALLATION NSTRUCTIONS Before Beginning Installation ..............5 Water Conditions - Pre-treatment Parameters ......... 5 Safety Information ..................6 Parts Included ..................7 Other Materials Needed ................7 Tools Needed ...................

  • Page 5: Installation Instructions

    50x5) is recommended in addition to the 5 micron filter. Water Capacity in Drinking Water Application: Hallett 30 The water treatment range for the Hallett 30 is 0–104 liters per minute (or 0– 27.4 U.S. gallons per minute), with a working pressure of 69–690 kPa (or 10– 100 psig).

  • Page 6: Safety Information

    North America, and into equivalent protectors outside North America (not supplied with systems in those markets). UV Pure Technologies’ UV water purification system models are designed to operate within normal power grid specifications (voltages and frequencies), worldwide.

  • Page 7: Parts Included

    (SPD) for North American markets (120Vac systems)  Pipe wrap insulation for top hose  Cold Air Kit complete with installation instructions for Hallett 30 units (If not immediately used, keep in a safe place. Do not discard these items) Optional – Automatic shutoff solenoid valve Pre-treatment sediment and or carbon filter to remove water particles, odour or trace chemicals for improved taste.

  • Page 8: Tools Needed

    The unit must be positioned vertically on a wall (the performance of the system will be adversely affected if mounted horizontally) with the following clearances: Hallett 30 (See Figure 1A and 1D)  21" (53 cm) above the unit for lamp replacement ...
  • Page 9 Hallett 30 1” Instruction Manual from a few moments to several hours to reach full power however it is recommended for new lamps to be operated initially 3-4 hours as a burn-in to achieve lamp stability. Having a Lamp Alarm is normal with a new system (or with newly installed lamps) until the lamps have reached full power.

  • Page 10: Assembling The Unit

    Hallett 30 1” Instruction Manual Assembling the Unit TYPICAL INSTALLATION FLEXIBLE TUBING COPPER TUBING OR EQUIVALENT OR HIGH PIPE INSULATION TEMP. PLASTIC SUCH AS PEX. (MUST BE INSTALLED) DO NOT USE PVC. PURGE VALVE OPTION GFCI PLUG FOR VALVE 120VAC 50/60 OR...

  • Page 11: Connecting The Pipes

    Hallett 30 1” Instruction Manual TIGHTEN HOSE AS SHOWN PROTECT AREA FROM WATER, DIRT, OR SOLDER ETC. Figure 1C Step 3: Two wall brackets, with two 1/4" slotted holes each are provided on the unit. The unit should be secured vertically to a solid wall large enough to cover the complete backside of the unit –...
  • Page 12 Hallett 30 1” Instruction Manual Do not over tighten. Keep the coil of the valve pointing upward (to prevent water from dripping on it). Water will not flow backwards through the valve. MOUNT UNIT FLAT AGAINST PLYWOOD ON A WALL...

  • Page 13: Parallel Installation

    Hallett 30 1” Instruction Manual Step 6: Caution: do not allow the inside of the unit to get wet. Before opening the water supply, double check all connections and cover the top of the unit with a rag or some plastic to prevent water entry. Close any faucets you opened in Step 1 and then slowly turn on the water supply to check for leaks.

  • Page 14: Flushing Instructions

    Hallett 30 1” Instruction Manual TYPICAL INSTALLATION OF PARALLEL UNITS MANUAL SHUTOFF VALVE - ESSENTIAL CHECK VALVE PURGE VALVE OPTION ESSENTIAL (2 PLACES) Min. 12" [30cm] GROUNDED OUTLET 120VAC/60 Hz SOLENOID DRAIN VALVE OPTIONAL DRAIN MANUAL SHUTOFF VALVE - ESSENTIAL 5 MICRON FILTER 20"...
  • Page 15 Hallett 30 1” Instruction Manual changes from a normal to alarm condition. The contact is meant for control purposes only, not to drive devices. The maximum rating of the contact is 1A at 24Vdc Max.. A suppressor or MOV is recommended to be placed across the leads in DC applications.

  • Page 16: Cold Air Kit

    Hallett 30 1” Instruction Manual When complete, replace the front cover by first reconnecting the 6-pin ribbon cable to the port marked ‘DISPLAY’ (ensure the black connector is aligned properly and do not miss any pins). Place the front cover in its rest position.

  • Page 17: Operating Instructions

    Hallett 30 1” Instruction Manual 3. O PERATING NSTRUCTIONS The Hallett applies advanced Crossfire Technology, yet is simple to operate. With automatic quartz cleaning, periodic shutdowns are not necessary to inspect the cleanliness of the quartz. The only required maintenance is the...

  • Page 18: Seasonal Use And Shutting Down Of Unit

    Hallett 30 1” Instruction Manual water, unplug the unit until the water supply can be restored. In the event of a power failure, the unit will shut down and the solenoid valve will close, preventing water from flowing. When the power returns, the unit will automatically restart and perform a self-test.

  • Page 19: Disinfecting The Plumbing

    Hallett 30 1” Instruction Manual Disinfecting the Plumbing Disinfection of the household or facility plumbing should be performed after the Hallett has been installed and is operating. This procedure should also be done if the unit is not functioning normally, if the bypass has been used, or if there has been a high background bacteria count in a water sample.

  • Page 20: Maintenance & Troubleshooting

    Hallett 30 1” Instruction Manual disinfection procedure before getting a sample since residual chlorine may affect the results. Have the water tested by a local recognized testing agency prior to any water consumption. UV Pure partners with water testing organizations in select locations throughout North America.

  • Page 21: Troubleshooting Guide

    Hallett 30 1” Instruction Manual If the lamps operate for a short while then go out, examine the filaments (electrodes). If the filaments are very black (and there is no discoloration on the bulbs), then only lamp replacement is required.
  • Page 22 Hallett 30 1” Instruction Manual cont’d... again and the solenoid valve will open after the new lamps reach full power. Newly installed lamps Push the Reset button to have not reached full silence the alarm. power. Continue to run the lamps for up to several hours.

  • Page 23: Replacing And Cleaning Uv Lamps

    Hallett 30 1” Instruction Manual shadowing the UV sensor Reset button and listening for it determining water quality. or mark the shaft and run unit for 30 seconds. "Lamp" red light on and The power was cycled Wait 15 minutes after the "Water Quality"...
  • Page 24 Hallett 30 1” Instruction Manual This will close the solenoid valve and temporarily shut off the water supply. Caution: The lamps heat up after continuous use and can burn your skin if touched. Allow lamps to cool for five minutes before removing them.

  • Page 25: Draining The Unit

    Hallett 30 1” Instruction Manual The lamp will come to rest when the pins are fully seated into the socket. When pressing down, be sure to position the lamp ceramic end in the centre of the hole in the aluminum top plate. Repeat this for the other side.

  • Page 26: Determining The Need For Cleaning

    Hallett 30 1” Instruction Manual operate a unit unless all the covers are installed. Tools Needed  slotted screwdriver  Philips screwdriver  3/16" Hex wrench Determining the Need for Cleaning Step 1: Unplug the unit. Step 2: Loosen the screws and remove the top and bottom covers.

  • Page 27: In-Place Cleaning

    Hallett 30 1” Instruction Manual pins. First remove the U-clip from both sides, the remove the back reflector by gently pushing the tab out from the alignment pins. To remove the front reflector, the UV sensor can be removed. If the left lamp is removed, the front reflector can be manipulated out leaving UV sensor in place.

  • Page 28: Disassembling The Unit

    Hallett 30 1” Instruction Manual Step 9: Once the unit is clean, reassemble the unit including the motor and top hose connection. Step 10: Slowly open the water supply and check for leaks. Step 11: Replace all covers and plug in the Hallett unit.

  • Page 29: Spare Parts List

    Hallett 30 1” Instruction Manual required. Unplug unit at all times. Note that numbers in parentheses refer to Figure 4B. Step 1: Fill a bucket or container with water before shutting off the water supply since you will need the water later to clean the quartz sleeve (4). A squeeze bottle is useful for applying water or cleaning solution to the inside of the quartz sleeve.

  • Page 30: Cleaning/Removing The Quartz Sleeve

    Hallett 30 1” Instruction Manual Bearing & Base for Wiper Shaft E300142 Bearing O ring Seal 350011 Insert Adapter for Flow Regulator C300075 Internal Flow Regulator 550201 Bracket – Top, Plain End C300012 1/4” Lock Washer 650001 Bracket Fastener, 1/4-20 x 5/8” long...
  • Page 31 Hallett 30 1” Instruction Manual the mounting standoffs and unplug the motor. Set the motor aside, holding it by the body, not the wires. Do not place the motor in any location where it can be exposed to moisture. Step 6: Remove the bottom Bracket (22) by undoing the four fasteners in an alternating pattern (top left, bottom right, bottom left, then top right).

  • Page 32: Reassembling The Unit

    Hallett 30 1” Instruction Manual Reassembling the Unit Note that numbers in parentheses refer to Figure 4B. Step 1: Replace the wiper assembly (6) carefully in the quartz sleeve. Turn the wiper assembly clockwise (looking from the top) as it is being inserted into the quartz –...

  • Page 33: Replacement Parts

    Step 11: Make an entry in the service record to establish a cleaning schedule. Replacement Parts Use only genuine UV Pure Technologies’ parts when servicing your Hallett disinfection system. Failure to use genuine UV Pure Technologies’ replacement parts will void the factory warranty, and any laboratory validation and/or certification for water safety and system operating performance.

  • Page 34: Service Record Sheet

    Hallett 30 1” Instruction Manual 5. S ERVICE ECORD HEET Record lamp replacement dates and events in the space provided below. Date Action (MMM/DD/YYYY) System Installed Released on 1-Sep-16 – X800058R Page 34 UV Pure Technologies Inc. © 2016...

  • Page 35: Uv Pure Technologies Limited Warranty

    6. UV P ECHNOLOGIES IMITED ARRANTY Limited Warranty for UV Pure Technologies’® water purification systems and peripheral parts purchased in Canada, the United States, Australia and New Zealand. What this warranty covers: Defects in materials and workmanship in Products and Parts manufactured by UV Pure Technologies Inc.
  • Page 36 Hallett 30 1” Instruction Manual This Limited Warranty extends to you only if you are the FIRST END-USER PURCHASER and with respect to the ORIGINAL INSTALLATION; the warranty period shall commence upon the Date of Purchase. What we will do to correct problems covered by this Limited Warranty:...
  • Page 37 Hallett 30 1” Instruction Manual original equipment components to its own high quality control standards, and external testing and certification protocols are performed with original equipment UV Pure lamps. NON-ORIGINAL EQUIPMENT UV LAMPS have not been approved by certifying bodies, thereby invalidating those tests and certifications.
  • Page 38 Hallett 30 1” Instruction Manual special, incidental, indirect or consequential damages. UV Pure’s liability is limited to repair or replacement of the defective Part or Product and this liability shall terminate upon the expiration of the applicable warranty period as set out above.

  • Page 39: Nsf Statement

    The information contained in this document is subject to change without notice. UV Pure Technologies Inc. shall not be liable for errors contained herein or for consequential damages from improper installation or operation of this unit.
  • Page 40 UV Pure Technologies Inc. 60 Venture Drive, Unit 6 Toronto, Ontario M1B 3S4 www.uvpure.com...

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