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GYS TITANIUM 400 AC/DC Operating Manual
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GYS TITANIUM 400 AC/DC Operating Manual

GYS TITANIUM 400 AC/DC Operating Manual

Tig ac/dc - mma welding machine
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FR
2-3 / 4-19 / 86-96
2-3 / 20-35 / 86-96
EN
2-3 / 36-51 / 86-96
DE
2-3 / 52-68 / 86-96
NL
2-3 / 69-85 / 86-96
IT
73502
V1
16/03/2023
TITANIUM
TITANIUM
Générateur TIG AC/DC - MMA
TIG AC/DC - MMA welding machine
Schweissgerät für WIG AC/DC - E-Hand
Equipo de soldadura TIG AC/DC - MMA
TIG AC/DC - MMA lasapparaat
Dispositivo saldatura TIG AC/DC - MMA
Find more languages of user manuals
400 AC/DC
230 AC/DC FV
www.gys.fr

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Summary of Contents for GYS TITANIUM 400 AC/DC

  • Page 1 2-3 / 52-68 / 86-96 Schweissgerät für WIG AC/DC - E-Hand Equipo de soldadura TIG AC/DC - MMA 2-3 / 69-85 / 86-96 TIG AC/DC - MMA lasapparaat Dispositivo saldatura TIG AC/DC - MMA 73502 16/03/2023 Find more languages of user manuals www.gys.fr...
  • Page 2 Manuel d’utilisation TITANIUM Notice originale 1ÈRE UTILISATION / ERSTE VERWENDUNG / FIRST USE / ПЕРВОЕ ИСПОЛЬЗОВАНИЕ / I° UTILIZZO / EERSTE GEBRUIK / PRIMERA UTILIZACIÓN / 1º USO / 首次使用 / 初めてご使用になる前に Avant la première utilisation de votre appareil, merci de vérifier la présence de nouvelles mises à jour. Before using your device for the first time, please check for new updates.
  • Page 3 Manuel d’utilisation TITANIUM Notice originale 230 AC/DC FV 400 AC/DC...

  • Page 4: Protecting Yourself And Others

    Operating manual Translation of the original TITANIUM instructions WARNINGS - SAFETY REGULATIONS GENERAL INFORMATION These instructions must be fully read and understood before operating the machine. Do not carry out any modifications or maintenance work that is not included in the user manual. Any personal injury or material damage due to use that does not comply with the instructions in this manual cannot be held at the expense of the manufacturer.

  • Page 5: Gas Cylinders

    The installer or user of the equipment is responsible for ensuring that the network impedance complies with the impedance restrictions, this may involve consulting with the distribution network operator if necessary. TITANIUM 400 AC/DC: This material complies with IEC 61000-3-11.
  • Page 6 Operating manual Translation of the original TITANIUM instructions Electromagnetic fields (EMF) can interfere with some medical implants, such as pacemakers. Protective measures must be taken for people with medical implants. For example, restricted access for passers-by or an individual risk assessment for welding professionals. All welders must carry out the following procedures to minimise exposure to electromagnetic fields from the welding circuit: •...
  • Page 7 110 - 240 V (50 - 60 Hz). TITANIUM 400 AC/DC: This equipment is fitted with a 32 A, EN 60309-1 socket and should only be used on a three-phase, 400 V (50 - 60 Hz), four-wire electrical network...

  • Page 8: Connecting To The Power Source

    This equipment can be operated using battery-based power sources provided that the auxiliary power meets the following requirements: - The voltage must be alternating, set as specified and with a peak voltage of less than 700 V for the TITANIUM 400 AC/DC and 400 V for the...

  • Page 9: Welding Processes

    Operating manual Translation of the original TITANIUM instructions 0.5 - 1 .5 5 - 50 6 - 7 1.5 - 2 50 - 80 6 - 7 2 - 3 80 - 110 7 - 8 3 - 4 110 - 150 8 - 10 4 - 5 150 - 180...
  • Page 10 Operating manual Translation of the original TITANIUM instructions • AC TIG Suitable for welding aluminium, its alloys and copper. • TIG Wizard Wizard Lab: see «Wizard Lab» chapter on the subsequent pages. Aluminum Wizard, Stainless Steel Wizard, Steel Wizard, Copper Wizard: This mode is used for pre-assembling or welding parts made of light alloys (AlSi, AlMg and Al99), stainless steel (CrNi), steel (Fe) and...
  • Page 11 Operating manual Translation of the original TITANIUM instructions • Pulsed This pulsed current welding mode combines strong current pulses (I, welding pulse) with weak current pulses (I_Cold, cooling pulse). This pulsed mode allows parts to be assembled whilst limiting both the temperature rise and amount of distortion. Also ideal for in-position welding. Example: The welding current (I) is set to 100 A and % (I_Cold) is set to 50%, i.e.
  • Page 12 Operating manual Translation of the original TITANIUM instructions Defining the welding cycle: Unit Number of steps The number of steps defines the welding cycle Pre-Gas Time for purging the torch and establishing the gas shielding before ignition Number of loop steps Repeat loops in the welding cycle (B1) Input step The repeat loop’s starting step in the cycle (B1)
  • Page 13 Operating manual Translation of the original TITANIUM instructions 160 > 310 225 > 330 150 > 190 A 150 > 250 A 275 > 450 350 > 480 180 > 260 A 240 > 350 A Approximately = 80 A per Ø mm Approximately = 60 A per Ø...
  • Page 14 Operating manual Translation of the original TITANIUM instructions Main button • 4T Main button T1 - The main button is pressed, the cycle starts from the Pre Gas and stops in the I_Start phase. T2 - The main button is released, the cycle continues to UpSlope and welding processes.

  • Page 15: Choosing The Settings

    Operating manual Translation of the original TITANIUM instructions Down Switch 1 Switch 2 Up & Down 2.2 k Switch Down Switch Up 2.2 k 400 AC/DC 230 AC/DC Up & Down torch wiring diagram Up & Down torch electrical diagram Associated connector Torch type Wire type...

  • Page 16: Process Settings

    Operating manual Translation of the original TITANIUM instructions Spot welding Manual or a defined duration Pulse duration Manual or time-dependent pulse phase Non-pulsed duration Manual or time-dependent smooth current phase Welding frequency Polarity reversal welding frequency- cleaning Percentage of Welding time dedicated to cleaning (30-35% by default) cleaning AC Time Duration of AC TIG welding...
  • Page 17 Operating manual Translation of the original TITANIUM instructions CHOOSING THE SETTINGS Unit Percentage Hot Start is a feature that delivers an overcurrent upon ignition to prevent the electrode from sticking to the Hot Start workpiece. The voltage (% of welding current) and time (seconds) can both be set. Hot Start duration The welding current is set according to the selected electrode’s diameter and type (refer to the electrode’s Welding current...

  • Page 18: Optional Remote Control

    >0.5s From a previously created C5 list of 5 JOBs, this simple automation mode from the Remote Control connector allows the user to recall JOBs via a PLC (see note on the website - https://planet.gys.fr/pdf/spdoc/fr/CONNECT_5.pdf). OPTIONAL REMOTE CONTROL • Analogue remote control RC-HA2 (P.N. 047679): An analogue remote control can be connected to the power source via the connection (I-11).

  • Page 19: Optional Filter Kit

    The dust filter should be cleaned regularly to avoid the risk of overheating due to blocked air vents. Unclip and clean with compressed air. ADDING FEATURES The manufacturer, GYS, offers a wide range of compatible products for your welding equipment. To discover them, scan the QR code. WARRANTY CONDITIONS...
  • Page 20 Pièces de rechange TITANIUM SPARE PARTS / ERSATZTEILE / PIEZAS DE REPUESTO / ЗАПАСНЫЕ ЧАСТИ / RESERVE ONDERDELEN / PEZZI DI RICAMBIO TITANIUM 230 AC/DC FV Patin caoutchouc inférieur / Bottom rubber pad 56120 Self DC / Self DC 63707 Self PFC / Self PFC 64673 Transformateur HF / HF transformer...
  • Page 21 Pièces de rechange TITANIUM TITANIUM 400 AC/DC Carter plastique / Plastic Crankcase / Carcasa de plástico 56199 Bouton noir 28 mm / Black button 28 mm / Botón negro 28 mm 73016 Clavier / Keypad / Bedienfeld / Teclado 51973 Poignée / Handle / Handgriff / Mango...
  • Page 22 Pièces de rechange TITANIUM Faisceau connectique dévidoir ou IHM déportée / Wire feeder connector or MMI remote interface / Kabel Anschluss Dra- 96000 htvorschub oder externes Bedienfeld / Cable conexión devanadera o IHM a distancia Transformateur HF / HF transformer / Trafo HF / Transformador HF 63716 Commutateur triphasé...
  • Page 23 VRD Switch TITANIUM INTERRUPTEUR VRD / VRD SWITCH / VRD-EIN-AUS-SCHALTER / INTERRUPTOR VRD / VRD SCHAKELAAR / INTERRUTTORE VRD TITANIUM 230 AC/DC FV VRD OFF VRD ON...
  • Page 24 Schéma électrique TITANIUM CIRCUIT DIAGRAM / SCHALTPLAN / DIAGRAMA ELECTRICO / ЭЛЕКТРИЧЕСКАЯ СХЕМА / ELEKTRISCHE SCHEMA / SCEMA ELETTRICO TITANIUM 230 AC/DC FV...
  • Page 25 Schéma électrique TITANIUM TITANIUM 400 AC/DC...
  • Page 26 Spécifications Techniques TITANIUM TECHNICAL SPECIFICATIONS / TECHNISCHE DATEN / ESPECIFICACIONES TÉCNICAS / ТЕХНИЧЕСКИЕ СПЕЦИФИКАЦИИ / TECHNISCHE GEGEVENS / SPECIFICHE TECNICHE TITANIUM 230 AC/DC FV Primaire / Primary / Primär / Primario / Первичка / Primaire / Primario Tension d’alimentation / Power supply voltage / Versorgungsspannung / Tensión de red eléctrica / Напряжение питания / 110 V +/- 15% 230 V +/- 15% Voedingsspanning / Tensione di alimentazione...
  • Page 27 Spécifications Techniques TITANIUM TITANIUM 400 AC/DC Primaire / Primary / Primär / Primario / Первичка / Primaire / Primario Tension d’alimentation / Power supply voltage / Versorgungsspannung / Tensión de red eléctrica / Напряжение питания / Voedingsspanning / Tensione 400 V +/- 15% di alimentazione Fréquence secteur / Mains frequency / Netzfrequenz / Frecuencia / Частота...
  • Page 28 Pictogrammes TITANIUM SYMBOLS / ZEICHENERKLÄRUNG / ICONOS / СИМВОЛЫ / PICTOGRAMMEN / ICONE Attention ! Lire le manuel d’instruction avant utilisation. Warning ! Read the user manual before use. ACHTUNG ! Lesen Sie diese Anleitung sorgfältig durch vor Inbetriebnahme des Geräts. ¡Atención! Lea el manual de instrucciones antes de su uso.
  • Page 29 Uscita di gas Commande à distance Remote control Fernregler Control a distancia Дистанционное управление Afstandsbediening. Telecomando a distanza 1, rue de la Croix des Landes - CS 54159 53941 Saint-berthevin Cedex FRANCE www.gys.fr +33 2 43 01 01 60 contact@gys.fr...
  • Page 30 +86 6221 4461 contact@gys-china.com.cn GYS GmbH Filiale / Niederlassung Professor-Wieler-Straße 11 52070 Aachen Deutschland www.gys-schweissen.com +49 241 / 189-23-710 aachen@gys.fr GYS Iberica SL Filiale / Niederlassung Avenida Pirineos 31, local 9 28703 San Sebastian de los reyes España www.gys.fr +34 917.409.790 iberica@gys.fr...

This manual is also suitable for:

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