Related Manuals for Trane Technologies THERMO KING UT-R Series
Summary of Contents for Trane Technologies THERMO KING UT-R Series
- Page 1 Operator’s Manual UT-R Series UT-1000R, UT-1400R, UT-R Spectrum, UT-R EXTREME T T K K 6 6 2 2 0 0 0 0 3 3 - - 1 1 - - O O P P - - E E N N December 2022...
- Page 2 Introduction This manual is published for informational purposes only and the information furnished herein should not be considered as all-inclusive or meant to cover all contingencies. If more information is required, consult your Thermo King Service Directory for the location and telephone number of the local dealer.
- Page 3 I I n n t t r r o o d d u u c c t t i i o o n n includes an optional feature that collects and shares Machine Information with Thermo King. Separate terms may apply when a customer has entered into an agreement with Thermo King.
- Page 4 I I n n t t r r o o d d u u c c t t i i o o n n Leave your name and contact number and a Thermo Assistance Operator will call you back. At this point you can give details of the service required and the repair will be organized.
- Page 5 I I n n t t r r o o d d u u c c t t i i o o n n Customer Satisfaction Survey Let your voice be heard! Your feedback will help improve our manuals. The survey is accessible through any internet-connected device with a web browser.
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Page 6: Table Of Contents
Table of Contents S S a a f f e e t t y y ....................... . 9 9 Danger, Warning, Caution, and Notice . - Page 7 T T a a b b l l e e o o f f C C o o n n t t e e n n t t s s Defrost ........... 24 Engine Compartment .
- Page 8 T T a a b b l l e e o o f f C C o o n n t t e e n n t t s s Inspection and Service Intervals ......47 S S e e r r i i a a l l N N u u m m b b e e r r L L o o c c a a t t i i o o n n s s .
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Page 9: Danger, Warning, Caution, And Notice
Safety Danger, Warning, Caution, and Notice Thermo King® recommends that all service be performed by a Thermo King dealer and to be aware of several general safety practices. Safety advisories appear throughout this manual as required. Your personal safety and the proper operation of this unit depend upon the strict observance of these precautions. -
Page 10: General Safety Practices
S S a a f f e e t t y y General Safety Practices D D a a n n g g e e r r R R i i s s k k o o f f I I n n j j u u r r y y ! ! Keep hands and loose clothing clear of fans and belts at all times when the unit is operating with the doors open. - Page 11 S S a a f f e e t t y y C C a a u u t t i i o o n n S S h h a a r r p p E E d d g g e e s s ! ! Exposed coil fins can cause lacerations.
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Page 12: Automatic Start/Stop Operation
S S a a f f e e t t y y Automatic Start/Stop Operation C C a a u u t t i i o o n n R R i i s s k k o o f f I I n n j j u u r r y y ! ! The unit can start and run automatically any time the unit is turned on. - Page 13 S S a a f f e e t t y y W W a a r r n n i i n n g g P P e e r r s s o o n n a a l l P P r r o o t t e e c c t t i i v v e e E E q q u u i i p p m m e e n n t t ( ( P P P P E E ) ) R R e e q q u u i i r r e e d d ! ! A battery can be dangerous.
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Page 14: Refrigerant
S S a a f f e e t t y y Refrigerant D D a a n n g g e e r r H H a a z z a a r r d d o o u u s s G G a a s s e e s s - - P P e e r r s s o o n n a a l l P P r r o o t t e e c c t t i i v v e e E E q q u u i i p p m m e e n n t t ( ( P P P P E E ) ) R R e e q q u u i i r r e e d d ! ! Refrigerant in the presence of an open flame, spark, or electrical short produces toxic gases that are severe respiratory irritants which can cause... -
Page 15: Refrigerant Oil
S S a a f f e e t t y y Refrigerant Oil Observe the following precautions when working with or around refrigerant oil: W W a a r r n n i i n n g g P P e e r r s s o o n n a a l l P P r r o o t t e e c c t t i i v v e e E E q q u u i i p p m m e e n n t t ( ( P P P P E E ) ) R R e e q q u u i i r r e e d d ! ! Protect your eyes from contact with refrigerant oil. - Page 16 S S a a f f e e t t y y • I I n n h h a a l l a a t t i i o o n n : : Move victim to fresh air and use Cardio Pulmonary Resuscitation (CPR) or mouth-to-mouth resuscitation to restore breathing, if necessary.
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Page 17: Safety Decals And Locations
S S a a f f e e t t y y victim from power source, immediately check for signs of a pulse and respiration. If no pulse is present, start Cardio Pulmonary Resuscitation (CPR). If a pulse is present, respiration might be restored by using mouth-to- mouth resuscitation. -
Page 18: Refrigerant
S S a a f f e e t t y y Refrigerant Refrigerant decal located on frame inside door. F Gas decal indicates that this equipment Contains fluorinated greenhouse gases. TK 62003-1-OP-EN... -
Page 19: Do Not Use Ether Starting Aids
S S a a f f e e t t y y Do Not Use Ether Starting Aids Figure 2. Do Not Use Ether Starting Aids (Near Engine) TK 62003-1-OP-EN... -
Page 20: General Information
Unit Description General Information The UT-R Series units are one-piece, under-mounted, diesel powered cooling and heating systems designed for straight trucks. The unit uses Chlorine free refrigerant. Remote evaporators are used to control temperatures in up to three individual cargo compartments. The basic models provide the following: •... -
Page 21: Clutch
U U n n i i t t D D e e s s c c r r i i p p t t i i o o n n N N o o t t i i c c e e S S y y s s t t e e m m C C o o n n t t a a m m i i n n a a t t i i o o n n ! ! Do not add “GREEN”... -
Page 22: Hmi Control Panel
U U n n i i t t D D e e s s c c r r i i p p t t i i o o n n HMI Control Panel The HMI Controller communicates with the Base Controller (located inside the control box) and is used operate the unit and display unit information. -
Page 23: Telematics Option
U U n n i i t t D D e e s s c c r r i i p p t t i i o o n n The CYCLE-SENTRY Start-Stop fuel saving system provides optimum operating economy. When CYCLE-SENTRY Mode is selected the unit will start and stop automatically to maintain setpoint, keep the engine warm and the battery charged. -
Page 24: Defrost
U U n n i i t t D D e e s s c c r r i i p p t t i i o o n n Defrost Frost gradually builds-up on evaporator coils as a result of normal operation. The unit uses hot refrigerant to defrost the evaporator coil. - Page 25 U U n n i i t t D D e e s s c c r r i i p p t t i i o o n n microprocessor records Alarm Code 41 and possibly 18. The microprocessor might also shut the unit down.
- Page 26 Manual Pretrip Inspection (Before Starting the Unit) Pretrip inspections are an important part of a preventative maintenance program designed to minimize operating problems and breakdowns. Perform this pretrip inspection before every trip involving refrigerated cargo. N N o o t t e e s s : : 1.
- Page 27 M M a a n n u u a a l l P P r r e e t t r r i i p p I I n n s s p p e e c c t t i i o o n n ( ( B B e e f f o o r r e e S S t t a a r r t t i i n n g g t t h h e e U U n n i i t t ) ) N N o o t t e e : : All truck and trailer units will have a small battery drain when the unit is off.
- Page 28 M M a a n n u u a a l l P P r r e e t t r r i i p p I I n n s s p p e e c c t t i i o o n n ( ( B B e e f f o o r r e e S S t t a a r r t t i i n n g g t t h h e e U U n n i i t t ) ) •...
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Page 29: Tsr-3 Controller
Operating Instructions TSR-3 Controller Refer to “Profeesor Kool” and the “TK Tutor Series” for step by step instructions and training on how to use your Standard or Premium HMI and also “TK Alarm Codes” to help diagnose any alarms. These can be found at the following link: http://www.europe.thermoking.com/tools/ N N o o t t e e : : These are App’s for your Mobile device, contact your Dealer for... - Page 30 O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s The display is capable of showing numbers and illuminating several icons.
- Page 31 O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s When this icon is present in the the lower display, it is showing the electric motor run time (if the unit is equipped with optional Electric Standby).
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Page 32: Keys And Led Indicators
O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s Keys and LED Indicators There are nine touch sensitive keys. - Page 33 O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s UP ARROW Primary Use –...
- Page 34 O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s HIGH SPEED LOCK-OUT Primary Use –...
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Page 35: Turning The Unit On And Off
O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s PRETRIP TEST Primary Use –... - Page 36 O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s Figure 7.
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Page 37: The Standard Display
O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s The Standard Display The Standard Display is the default display that appears if no other display function is selected. -
Page 38: Premium Hmi Controller
O O p p e e r r a a t t i i n n g g I I n n s s t t r r u u c c t t i i o o n n s s Premium HMI Controller The Premium Truck HMI (Human/Machine Interface) Control Panel is available as an option on TSR-3 Truck applications. -
Page 39: Introduction
Alarm Codes Introduction An alarm code is generated when the microprocessor senses an abnormal condition. Alarms direct an operator or service technician to the source of a problem. Multiple alarms can be present at one time. All generated alarms will be stored in memory until cleared by the operator. -
Page 40: Inspecting The Load
Loading and Enroute Inspections I I m m p p o o r r t t a a n n t t : : Make sure cargo is pre-cooled to the proper temperature before loading. The Thermo King unit is designed to maintain temperature, not cool an above-temperature load. - Page 41 L L o o a a d d i i n n g g a a n n d d E E n n r r o o u u t t e e I I n n s s p p e e c c t t i i o o n n s s desired temperature range, it indicates one of the following: a.
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Page 42: Engine
Specifications Engine Model: UT-1000R, UT-1400R, Thermo King TK 376U UT-R SPECTRUM, UT-R EXTREME Fuel Type Diesel Fuel must conform to EN 590 Oil Capacity: w/ Bypass Oil Filter: 12.1 litres. Fill to full mark on dipstick Oil Type Petroleum Multi-grade Oil: API Type CI-4, ACEA Class E3 Synthetic Multi-grade Oil (after first oil change): API Type CI-4, ACEA Class E3... -
Page 43: Fuses
S S p p e e c c i i f f i i c c a a t t i i o o n n s s Engine Coolant Type Conventional Coolant: Conventional coolant (antifreeze) is green or blue-green. GM 6038M or equivalent, low silicate antifreeze mixture, 50/50 antifreeze/water mixture, not to exceed 60/40. -
Page 44: Electrical Control System
S S p p e e c c i i f f i i c c a a t t i i o o n n s s none No Fuse - All Bosch and Thermo King Alternators 2A Fuse - All Prestolite Alternators Preheat Circuit High Speed Circuits... -
Page 45: Standby Power Requirements
S S p p e e c c i i f f i i c c a a t t i i o o n n s s Fuses 12 Volt, AHr Rating - 75 AHrs, 640 Cold Cranking Amps at -18C (ENCCA) Battery Charging 120 amp, (Brush Type) Integral Alternator used with UT-1400R,... - Page 46 Warranty Terms of the Thermo King Self Powered Truck Unit Warranty are available on request from your Thermo King Dealer. Also refer to TK 61598-2-WA Thermo King EMEA Limited Warranty for Self Powered Truck Units. TK 62003-1-OP-EN...
- Page 47 Maintenance Inspection Schedule Inspection and Service Intervals Inspection and Service intervals are determined by the number of unit operating hours and by the age of the unit. Examples are shown in the table below. Your Dealer will prepare a schedule to suit your specific needs. S S e e r r v v i i c c e e R R e e c c o o r r d d : : Each inspection and service performed should be recorded on your Dealer Service Record.
- Page 48 Serial Number Locations Figure 11. Serial Number Location TK 62003-1-OP-EN...
- Page 49 S S e e r r i i a a l l N N u u m m b b e e r r L L o o c c a a t t i i o o n n s s Figure 12.
- Page 50 Recover Refrigerant At Thermo King®, we recognize the need to preserve the environment and limit the potential harm to the ozone layer that can result from allowing refrigerant to escape into the atmosphere. We strictly adhere to a policy that promotes the recovery and limits the loss of refrigerant into the atmosphere.
- Page 51 N N o o t t e e s s TK 62003-1-OP-EN...
- Page 52 Thermo King – by Trane Technologies (NYSE: TT), a global climate innovator – is a worldwide leader in sustainable transport temperature control solutions. Thermo King has been providing transport temperature control solutions for a variety of applications, including trailers, truck bodies, buses, air, shipboard containers and railway cars since 1938.
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