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JEKKO MPK20 Operating And Maintenance Manual

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OPERATING AND MAINTENANCE MANUAL
MPK20
SERIAL NUMBER:_____
https://cranemanuals.com

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  • Page 1 OPERATING AND MAINTENANCE MANUAL MPK20 SERIAL NUMBER:_____ https://cranemanuals.com...
  • Page 2 _______________ ___________ ___________ __________ ___________ ___________ __________ ___________ ____ Ormet spa Via Campardone, 7 Z.I. Colle Umberto ( TV) Tel. +39 0438 434443 Fax +39 0438 430115 www.jekko.it www.ormet.it E-mail inf o@ormet.it Copyright © 2011 MANUAL REVIEW VERSION DATE REVIEW...

  • Page 3: Table Of Contents

    TABLE OF CONTENTS _______________ ___________ ___________ __________ ___________ ___________ __________ ___________ ____ TABLE OF CONTENTS TABL E OF CONT ENT S ........................3  1  PREFACE ..........................5  1.1  General Inform ation 5  1.2  Technical Specifications 7  1.3  Original Seals 9  1.4 ...
  • Page 4 TABLE OF CONTENTS _______________ ___________ ___________ __________ ___________ ___________ __________ ___________ ____ 7.2  Alarms of battery charger model NG1 34  7.3  Alarms battery level and controller MDI 35  7.4  AUTO DIAGNOSTIC SLIM 36  8  STANDAR OPERATOR MAINT ENANCE................37  8.1  Ordinary Maintenance 37 ...

  • Page 5: Preface

    1-P REFACE _______________ ___________ ___________ __________ ___________ ___________ __________ ___________ ____ 1 PREFACE 1.1 General Information Each machine is equipped w ith a copy of this manual. This instruction manual is intended to facilitate users and maintenance technicians to carry out all of the operations necessary to operate the machine under safety conditions.
  • Page 6 1-P REFACE _______________ ___________ ___________ __________ ___________ ___________ __________ ___________ ____ Conventions: Qualified technicians: people w ho have the necessary expertise, skill and know ledge concerning the standards, safety regulations and service conditions, to recognise and avoid any possible danger for people and damage to the processed materials and to the machine itself. Right side: Right side of the system, as identified by the operator positioned in the back part of the crane, in front of the sw itchboard and of the valve bank.

  • Page 7: Technical Specifications

    1-P REFACE _______________ ___________ ___________ __________ ___________ ___________ __________ ___________ ____ 1.2 Technical Specifications Model MPK20 Maxim um SWL 2000 kg 4409 lbs Maxim um working 5 m 16.4 ft height Boom elevation -25°/50° Telescope 1,75-4,15m 5,74-13,6 ft 2600x950x1780 mm Dim ensions 8.53x3.1x5.8 ft...
  • Page 8 1-P REFACE _______________ ___________ ___________ __________ ___________ ___________ __________ ___________ ____ DIMENSIONS A ND LOADING DIAGRAM OF THE CRA NE WITH HOOK Apply the hook directly to the crane boom. C h e c k a l w a y s t h e h o o k S W L c a p a c i t y . WINCH The w inch capacity is of 600 kg (see the w inch CE plate).

  • Page 9: Original Seals

    1-P REFACE _______________ ___________ ___________ __________ ___________ ___________ __________ ___________ ____ In order to increase the rope lifting capacity it is necessary to assemble the hook device as indicated in the picture and to set the machine by means of the sw itchboard. Every machine is equipped w ith a chart, as the one indicated in the picture, w hich indicates the w inch lifting capacity...

  • Page 10: Warranty

    1-P REFACE _______________ ___________ ___________ __________ ___________ ___________ __________ ___________ ____ ATTENTION THE MACHINE DON’T HAVE BEEN PROJECTED TO LIFT PEOPLE, IT DON’T RESPECT THE SAFETY REQUIREMET OF THE U.E. NORMATIVE FOR THIS KIND OF LIFTING 1.6 Warranty ART.1 This w arranty cancels and replaces any other kind of explicit or implicit w arranty; any variations shall have no effect unless stated in a document issued by ORMET SPA Any disputes as to the interpretation or ful f ilment of the warranty conditions shall be submitted to the jurisdiction of the court of Conegliano (TV).
  • Page 11 1-P REFACE _______________ ___________ ___________ __________ ___________ ___________ __________ ___________ ____ Use of non authorized accessories or accessories not fit for ORMET SPA’s machines Wrong installation of the accessories and equipment the machine is supplied w ith Damages due to accidents, negligence, non-performance of periodical maintenance, use of non genuine spare parts Damages due to exceptional events.

  • Page 12: Safety Information

    2 – SAFETY INFORMATION _______________ ___________ ___________ __________ ___________ ___________ __________ ___________ ____ 2 SAFETY INFORMATION The designing and manufacturing of this machine is based on specific safety criteria in compliance with the rules indicated on the CE certificate: A careful risk assessment, carried out by the manufacturer, has allow ed to remove the major risks connected both to scheduled and to rationally foreseeable operative conditions.

  • Page 13: Noise

    2 – SAFETY INFORMATION _______________ ___________ ___________ __________ ___________ ___________ __________ ___________ ____ 2nd regulation • Use personal protection equipment! (DPI) • Be careful about sharp corners! 3rd regulation • Prohibit unauthorized and untrained staff from using the machine! • In case of alternation, the manual must pass from one to the follow ing operator.
  • Page 14 2 – SAFETY INFORMATION _______________ ___________ ___________ __________ ___________ ___________ __________ ___________ ____ B E C A R E F U L! W h e n i n t he f i r m t he s a m e m a c h i ne is t o b e u s e d b y m o r e t ha n o n e o p e r a t o r , w o r k i n g i n s t r uc t i o n s a s w e l l a s t h e u s e a n d m a i ne t a nc e m a n u a l m u s t be c o nv e y e d t o a l l t he o p e r a t o r s i n c h a r ge o f t he m a c h i ne .

  • Page 15: Dangerous Zones

    2 – SAFETY INFORMATION _______________ ___________ ___________ __________ ___________ ___________ __________ ___________ ____ 2.4 Dangerous zones There are some very dangerous zones near the machine. The dangerous zone is determined by the field of action of the crane. It is a b s o l ut e l y f o r b i d de n t o s t a y u n de r ha n g i n g l oa d s There could be further dangers in the w orking area: please, observe the follow ing rules D o n 't w o r k ne a r e l e c t ri c w i re s , d a n g e r of d e a t h i n c a s e of c o n t a c t w i t h e le c t r ic w i r e s .

  • Page 16: Daily Check

    2 – SAFETY INFORMATION _______________ ___________ ___________ __________ ___________ ___________ __________ ___________ ____ In order to avoid unintended start-up, the emergency state remains active until the machine is put into service. To put the machine back into service: Note: Before putting the machine back into service, remove the cause of danger. →...

  • Page 17: Labels

    2 – SAFETY INFORMATION _______________ ___________ ___________ __________ ___________ ___________ __________ ___________ ____ 2.8 Labels Page 17 of 47 https://cranemanuals.com...
  • Page 18 2 – SAFETY INFORMATION _______________ ___________ ___________ __________ ___________ ___________ __________ ___________ ____ CONTROL PANELI Pagina 18 di 47 https://cranemanuals.com...
  • Page 19 2 – SAFETY INFORMATION _______________ ___________ ___________ __________ ___________ ___________ __________ ___________ ____ Pagina 19 di 47 https://cranemanuals.com...
  • Page 20 2 – SAFETY INFORMATION _______________ ___________ ___________ __________ ___________ ___________ __________ ___________ ____ Pagina 20 di 47 https://cranemanuals.com...

  • Page 21: Machine Signals And Controls

    3-MACHINE SIGNALS AND CONTROLS _______________ ___________ ___________ __________ ___________ ___________ __________ ___________ ____ 3 MACHINE SIGNALS AND CONTROLS 3.1 Main switchboard Figura 1 Ref. Descrizione SLIM BATTERY LEVEL AND CONTROLLER MDI ALARM START/LOCAL/REMOTE SWITCH BY -PASS LIFTING TELESCOPE WINCH EMERGENCY PUSH BUTTON Pagina 21 di 47 https://cranemanuals.com...

  • Page 22: Tiller

    3-MACHINE SIGNALS AND CONTROLS _______________ ___________ ___________ __________ ___________ ___________ __________ ___________ ____ SLIM functions For use read his own instruction and maintenance m anual attached. 3.2 Tiller Figura 2 Ref. Description ON/OFF SWITCH FRONT/BACK TRAVEL LEVER EMERGENCY STOP HORN Pagina 22 di 47 https://cranemanuals.com...

  • Page 23: Radio Remote Control

    3-MACHINE SIGNALS AND CONTROLS _______________ ___________ ___________ __________ ___________ ___________ __________ ___________ ____ START BUTTON 3.3 Radio remote control Figura 3 Ref. Description ON RADIO REMOTE CONTROL EMERGENCY PUSH BUTTON OPTIONAL OPTIONAL Pagina 23 di 47 https://cranemanuals.com...

  • Page 24: Main Part

    4-MAIN PART _______________ ___________ ___________ __________ ___________ ___________ __________ ___________ ____ 4 MAIN PART Ref. Description Winch Pulley system Counter-weight Signal lights Switchboard Motor and electric compartment Switchboard Battery compartment Free compartment Pagina 24 di 47 https://cranemanuals.com...
  • Page 25 4-MAIN PART _______________ ___________ ___________ __________ ___________ ___________ __________ ___________ ____ BATTERY CHARGE PLUG MACHINE POWER BATTERY CHARGE Figura 4 Inside the left compartment there are the components of the machine feeding system as well as a system controlling the machine running. C A U T I O N ! ! ! A c c e s s t o t he e l e c t ri c a l c a b i ne t is a l l o w e d t o a ut h o r i ze d p e rs o n n e l , o n ly .
  • Page 26 4-MAIN PART _______________ ___________ ___________ __________ ___________ ___________ __________ ___________ ____ BATTERY CHARGE CONTROLLER MOTOR BY-PASS FUSES Figura 5 Pagina 26 di 47 https://cranemanuals.com...

  • Page 27: Use Of The Machine In Regular Working Conditions

    5–USE OF THE MACHINE IN REGULAR WORKING CO NDITIONS _______________ ___________ ___________ __________ ___________ ___________ __________ ___________ ____ 5 USE OF THE MACHINE IN REGULAR WORKING CONDITIONS 5.1 Machine starting • Put red plug on machine supply socket • Turn ON key sw itch on tiller (fig. 2) •...

  • Page 28: Machine Travel

    5–USE OF THE MACHINE IN REGULAR WORKING CO NDITIONS _______________ ___________ ___________ __________ ___________ ___________ __________ ___________ ____ 8) LIFTED LOA D: Represents the load lifted at this moment Reading in “tonnes”, w ith a decimal point. 9) MAXIMUM ADMITTED LOAD: Represents the maximum load thatcan be lifted in this position, according to the selected load table.Reading in “Tonnes”, w ith a decimal point 10) WORKING RADIUS: distance from the rotation centre of the turret to the applied load).

  • Page 29: Use Of The Crane

    5–USE OF THE MACHINE IN REGULAR WORKING CO NDITIONS _______________ ___________ ___________ __________ ___________ ___________ __________ ___________ ____ 5.3 Use of the crane Key switch 3 (fig.2) on LOCAL position: Start the machine using key sitch 3 (fig. 2)and then use the valve bank levers to carry out the moves indicated Key switch 3 (fig.2) turned to REMOTE position: When the key sw itch is in this position, the radio remote control is activated:...

  • Page 30: Alarm

    5–USE OF THE MACHINE IN REGULAR WORKING CO NDITIONS _______________ ___________ ___________ __________ ___________ ___________ __________ ___________ ____ 5.5 Alarm If necessary on the display w ill appear a flashing alar m code to help you abaut machine w orking conditon.

  • Page 31: Danger Of Turnover

    5–USE OF THE MACHINE IN REGULAR WORKING CO NDITIONS _______________ ___________ ___________ __________ ___________ ___________ __________ ___________ ____ 5.6 Danger of turnover Tw o safety systems are installed in the machine in order to avoid overtaking maximum allow ed SWL: WINCH LOAD LIMITER: to avoid uplifting a bigger w eight than that of maximum rope SWL MOMENTUM LIMITER: to limit uplifting maximum momentum SWL X WORKING RADIUS Despite these devices, the operator has always to check compatibility between load and SWL...
  • Page 32 5–USE OF THE MACHINE IN REGULAR WORKING CO NDITIONS _______________ ___________ ___________ __________ ___________ ___________ __________ ___________ ____ Pagina 32 di 47 https://cranemanuals.com...

  • Page 33: Handling And Transport

    6 – HANDLING AND TRANSPORT _______________ ___________ ___________ __________ ___________ ___________ __________ ___________ ____ 6 HANDLING AND TRANSPORT Every machine has tw o anchor points in order to lift and position the machine by means of a yard crane. There is a label like below in the point of lifting. Lifting and transport Pagina 33 di 47 https://cranemanuals.com...

  • Page 34: Troubleshooting

    7– TROUBLESHOOTING _______________ ___________ ___________ __________ ___________ ___________ __________ ___________ ____ 7 TROUBLESHOOTING 7.1 Alarms of battery charger model BC1 IN CASE OF ALARM, THE BATTERY CHA RGER STOPS DELIV ERING CURRENT AND THE LED STARTS FLASHING State Alarm Description (action) Flashing GREEN Timeout Phase 1 exceeding the duration...

  • Page 35: Alarms Battery Level And Controller Mdi

    7– TROUBLESHOOTING _______________ ___________ ___________ __________ ___________ ___________ __________ ___________ ____ 7.3 Alarms battery level and controller MDI Pagina 35 di 47 https://cranemanuals.com...

  • Page 36: Auto Diagnostic Slim

    7– TROUBLESHOOTING _______________ ___________ ___________ __________ ___________ ___________ __________ ___________ ____ 7.4 AUTO DIAGNOSTIC SLIM The LMI is equipped w ith an auto diagnostic system w hich is ableto detect faulty pressure transducers, or boom angle/length sensors, broken cables or internal electronic faults. When an alar m occurs, the SLIM puts itself in a safe condition stopping the dangerous movements and at the same time the display show s an alarm message on the first row .

  • Page 37: Standar Operator Maintenance

    8– STANDAR OPERATOR MAINTENANCE _______________ ___________ ___________ __________ ___________ ___________ __________ ___________ ____ 8 STANDAR OPERATOR MAINTENANCE 8.1 Ordinary Maintenance Ordinary maintenance can be carried out independently by the machine operator. A regular a careful maintenance preserves the machine and extends its life cycle. Damages and malfunctions often require higher costs in ter ms of time and money than those faced for a correct maintenance.

  • Page 38: Battery Recharging

    8– STANDAR OPERATOR MAINTENANCE _______________ ___________ ___________ __________ ___________ ___________ __________ ___________ ____ P l e a s e d is p o s e o f t he u s e d e n g i n e o i l i n a m a n n e r t h a t is c o m p a t i b le w i t h t he e nv i r o n m e n t .

  • Page 39: How To Increase The Battery Lifetime

    8– STANDAR OPERATOR MAINTENANCE _______________ ___________ ___________ __________ ___________ ___________ __________ ___________ ____ Battery • Al w ays wear individual protective clothing such as safety glasses, gloves, etc. when performing battery maintenance. • Never add acid to the battery. • Do not expose to extreme heat or open flame.

  • Page 40: Extraordinary Maintenance

    8– STANDAR OPERATOR MAINTENANCE _______________ ___________ ___________ __________ ___________ ___________ __________ ___________ ____ Do not w ear jew els or things that can be lost w hile w orking Pay attention not to damage hydraulic pipes or electrical cables during maintenance operation;...

  • Page 41: Servicing Forms

    9 – S ERVICING FORMS _______________ ___________ ___________ __________ ___________ ___________ __________ ___________ ____ 9 SERVICING FORMS 9.1 Introduction According to the European Directive 2006/42/CE the machine’s operator has to create and regularly update a maintenance register to record: - extraordinary and special maintenance operations, - 500-w orking hour w arrant-compulsory checks on structural component parts, - 1000-w orking hour compulsory checks carried out by the controlling authority.

  • Page 42: Events That Relieve The Manufacturer From Its Liability

    9 – S ERVICING FORMS _______________ ___________ ___________ __________ ___________ ___________ __________ ___________ ____ 9.2 Events that relieve the manufacturer from its liability THE MA NUFACTURER SHALL BE RELIEV ED FROM ANY RESPONSIBILITY OR LIABILITY IN CASE OF: o Improper use of the machine o Tampering with the machine or with its component parts o Machine used by not authorized personnel o Serious maintenance shortage...

  • Page 43: Enclosure

    10 – ENC LOSURE _______________ ___________ ___________ __________ ___________ ___________ __________ ___________ ____ 10 ENCLOSURE 10.1 Summarizing list of maintenance and servicing interventions N ° OPERATOR DATE TIPE OF INTERVENTION REPORT SIGNATU RE Pagina 43 di 47 https://cranemanuals.com...

  • Page 44: Detailed Forms On Servicing And Maintenance

    10 – ENC LOSURE _______________ ___________ ___________ __________ ___________ ___________ __________ ___________ ____ 10.2 Detailed Forms On Servicing And Maintenance Report on i n tervention N° ________ _____/_____/____ date: (reports must be encl osed to the relevant interventi on form with their number) Machinery/appliance type : …………….Serial Number: ........

  • Page 45: Form For The Conveyance Of Information

    10 – ENC LOSURE _______________ ___________ ___________ __________ ___________ ___________ __________ ___________ ____ 10.3 Form For The Conve yance Of Information CONV EYANCE OF INFORMATION CONTAINED IN T HE MANUAL Date:................................. The undersigned: ..................................................postcode.: ....address : .................. n° ............Telephone: .............................

  • Page 46: Slim Manual

    10 – ENC LOSURE _______________ ___________ ___________ __________ ___________ ___________ __________ ___________ ____ 10.4 SLIM manual 10.5 Radio remote control manual Page 46 di 47 https://cranemanuals.com...

  • Page 47: Hydraulic Scheme

    10 – ENC LOSURE _______________ ___________ ___________ __________ ___________ ___________ __________ ___________ ____ 10.6 Hydraulic scheme Page 47 di 47 https://cranemanuals.com...

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