Vi.Be.Mac 1010 V4 Series Instruction Manual
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Vi.Be.Mac 1010 V4 Series Instruction Manual

Automatic unit plk-g industrial sewing machine
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AUTOMATIC UNIT PLK-G 1010 V4 Series
INSTRUCTION MANUAL FOR THE OPERATOR
INTRODUCTION
VI.BE.MAC. S.p.A. industrial sewing machine.
Before using this automatic unit, please read the following instructions, which will help you to understand how the
machine operates.
These instructions illustrate the working method to be followed, in compliance with current regulations.
•
No part of this manual may be copied or reproduced without the permission of VI.BE.MAC. S.p.A.
•
The contents of this manual may be subject to change without notice.
Should you require an additional manual, or any further clarification, please contact:
UFFICIO TECNICO
VI.BE.MAC. S.p.A.
Via Monte Pastello 7/ I
37057 S.Giovanni LUPATOTO (VR)
Tel. 39 045 8778151
Fax. 39 045 8779024
Email
vibemac@vibemac.com
http://
www.vibemac.com
1
VI.BE.MAC.spa

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Summary of Contents for Vi.Be.Mac 1010 V4 Series

  • Page 1 These instructions illustrate the working method to be followed, in compliance with current regulations. • No part of this manual may be copied or reproduced without the permission of VI.BE.MAC. S.p.A. • The contents of this manual may be subject to change without notice.

  • Page 2: Table Of Contents

    Creating a sequence of programs ................... 72 14.13. Exit from a sequence of programs ................. 73 BASIC PARAMETER ADJUSTMENTS ................74 15.1. Regulation of the tension opening delay ................ 75 15.2. Feed speed control ......................75 15.3. Sewing speed........................75 VI.BE.MAC.spa...
  • Page 3 15.4. Slow start........................75 SOFTWARE INSTALLATION .................... 76 16.1. Loading the ........................78 16.2. Loading VI.BE.MAC setting ..................81 TEST INGRESSI (INPUT) / USCITE (OUTPUT) ............... 82 17.1. Input test ......................... 82 17.2. Test sewing head signal ....................85 17.3.

  • Page 4: General Machine Specifications

    (only dcs model ) the oil type is BP AUTRAN MBX or CASTROL 4226 TEXAMATIC Specs Typical Values Density Flash Point (in C) Pour Point (in C) Viscosity at 100C Viscosity at 40C Viscosity Index Mineral oil anti foam VI.BE.MAC.spa...
  • Page 5 Sewing Head there are this switches: The START SEWING switch (1) Command the INTERNAL Clamp (2) Command the loading clamp (3) Command the START loading with the yellow switch (4) Command the STOP SEWING/EMERGENCY (5) Needle change (6) Main SWITCH (7) VI.BE.MAC.spa...

  • Page 6: Form Of Warranty

    All parts damaged through improper use by the operator, and/or improper adjustment of the unit by technical personnel not authorized by VI.BE.MAC. S.p.A., will NOT be considered as defective by the manufacturer. In this case these will be charged for, including all transport costs and/or subsequent installation costs.

  • Page 7: Input Description

    RIGHT THREAD BREAKAGE SENSOR SENSOR LEFT THREAD BREAKAGE SENSOR MICRO SWITCH LOADER REST POSITION SWITCH MICRO SWITCH NEEDLE CHANGE MICRO SWITCH LOADING CARRIAGE AT END STROKE SWITCH PUSH BOTTON LOADIN CARRIAGE START BOTTON MICRO SWITCH SEWING START BOTTON I6 e I7 VI.BE.MAC.spa...

  • Page 8: Machine Start Up

    The compressed air is automatically turned off. ATTENTION In the event of an electricity BLACK OUT, the sewing machine stops by inertia, the Loader unit remains in its resting position and the loading cycle, if running, is cancelled. VI.BE.MAC.spa...

  • Page 9: Mechanical Adjustments

    The home position of the machine can be adjusted ,in the X axis moving the detector plate by loosening the screws and moving right or left (see photo) The sensor of the Y axis instead can be adjusted by loosening the screws and moving the sensor backward and forward VI.BE.MAC.spa...

  • Page 10: Sewing Mechanisms Regulation

    7. SEWING MECHANISMS REGULATION Adjust the positon Loosen the screw VI.BE.MAC.spa...

  • Page 11: Needle Height Adjustment

    7.1. Needle height adjustment ATTENTION THIS SCREW IS TO RELEASE THIS SCREW TO LOOSEN LOOSEN THE INTERNAL THE NEEDLE CLAMP,ADJUST THE MECHANISMS NEEDLE HIGHT SCREWING OR UNSCREWING THE NEEDLE CLAMP AS DESIRED . 7.2. Internal regulation of the needle bar VI.BE.MAC.spa...

  • Page 12: Needle Bar Movement Cylinders

    7.3. Needle bar movement cylinders VI.BE.MAC.spa...

  • Page 13: Adjustment Of The Presser Foot Timing

    The STANDARD regulation is: turning the hand weal in machine rotation direction when the needle is moving from LOWER DEAD POSITION up the presser foot starts moving up too. VI.BE.MAC.spa...

  • Page 14: Presser Foot Thickness

    If it is BLACK means that the thickness is not at 0mm to adjust follow the following instructions Presser foot THICKNESS from main menu At this point the “THICKNESS” menu is displayed press Set the thickness at using the arrow keys and press VI.BE.MAC.spa...
  • Page 15 If the link is touching loosen the eccentric screw (image B)and move by hand the link to have 1mm of space as (image A) Turning by hand verify that the lever is always toutching the washer. Control that the presser foot lift eccentric is ALWAYS in lowest position (as image ) VI.BE.MAC.spa...
  • Page 16 90° clockwise respect to the detection position. To adjust the position loosen the screws and move the position of the detector plate. PRESSER FOOT IN LOWEST POSITION PRESSER FOOT IN HIGHEST POSITION Detection position VI.BE.MAC.spa...

  • Page 17: Needle Bar Unlocking Pin Regulation

    7.6. Needle bar unlocking pin regulation With needle bar in highest position: BACK VI.BE.MAC.spa...

  • Page 18: Threading The Machine

    To thread the machine : press STOP switch and the clamps will automatically go down if it is necessary to change needle bar press the micro switch “needle change” for 2 sec and to switch the bar press again (as photo 1) Left needle Needle change Right needle Stop switch VI.BE.MAC.spa...

  • Page 19: Manual Needle Change

    Press the stop button on the sewing head (1) and keep pressed the needle change button(2) for at least 2sec until the machine lowers the clamps to change the needle bar position just press the needle change button(2) again. To exit from this mode release the emergency stop button (1) and the machine will return in working mode. VI.BE.MAC.spa...

  • Page 20: Lubrification

    10. LUBRIFICATION In this machine there are 3 oil tancks before starting up the machine make sure the oil tanks are at the correct level. VI.BE.MAC. sae32 racommends to use oil type 11. MAINTENANCE once a week The PLK-G machine requires low maintenance and we highly recommend to do these operations...
  • Page 21 Empty the waist oil tank under the sewing machine when full VI.BE.MAC.spa...

  • Page 22: Selecting Functioning System

    Once returned to the main menu switch OFF the machine and wait until the LED on the control box turns off and then turn ON the machine to start working VI.BE.MAC.spa...
  • Page 23 How to operate: Lower the clamp by pressing the BLACK pedal then pressing MANUAL CYCLE BOTH micro switches on the sewing head the sewing cycle starts. NOT USED RUNNING IN NEEDLE BAR This functioning system is developed for the first running-in of the needle bars to be used by technicians . VI.BE.MAC.spa...

  • Page 24: Read A Program

    Select from where you want to delete the program by pressing if you want to delete from the memory or from the USB. Select the desired program by touching the number or to change page press .,once reached the desired program press. And to confirm press VI.BE.MAC.spa...

  • Page 25: Write A Program (Save)

    To copy all the programs: Press Then press and then At this point select where to copy the programs pressing to copy in the internal memory or to copy on the USB. Once selected the destination of the programs select and confirm pressing VI.BE.MAC.spa...

  • Page 26: Setting Bobbin And Production Counters

    “DOWN COUNTER SETTING VALUE UP” will appear on the display: Press the ENTER key to reset the counter B) When the BOBBIN finishes before reaching the number SET Press the icon to select the BOBBIN counter. To reset the production value press the icon. VI.BE.MAC.spa...

  • Page 27: Bobbin Winding

    At this point press the left micro switch on the sewing head ,the machine will start sewing on the home position once the bobbing is full release the micro switch and to exit from the bobbing winding mode press VI.BE.MAC.spa...

  • Page 28: Sewing Programmation

    Type of codes used in the programs: F6_H LEFT NEEDLE is working F6_L RIGHT NEEDLE is working FUN 1 CENTRAL PLATE MOOVMENT ASRT STOP & GO adjustable from 1to 9 every number equals 0.2 seconds FB_H THREAD TENSION OPEN FB_L THREAD TENSION CLOSED VI.BE.MAC.spa...

  • Page 29: Programming A Seam

    SELECT THE SEWING SPEED BEETWIN: HIGH SPEED MEDIUM-HIGH SPEED MEDIUM-LOW SPEED LOW SPEED To set the stitch lenght use te numbers from or the arrow keys the stitch length can be set between 0,1 and 20,0mm To confirm press VI.BE.MAC.spa...
  • Page 30 A point using the directional arrows Press At this point the code changes from FEED to SEW, now move to B point using the directional arrows Press .In this way we have created a straight line from A to B now VI.BE.MAC.spa...
  • Page 31 Always memorize the programs with numbers between 600 and 999 with a maximum of 20,000 stitches. OVERWRITE SAVE NEW PROGRAM EXIT WITHOUT SAVING Once selected the desired number and name confirm pressing Follow the instructions at page 25 paragraph 12.3 VI.BE.MAC.spa...

  • Page 32: Programming A Pocket Design

    CURVE :it is created by adding 2 points in addition to the starting point IRREGOLAR CURVE, joins up to 300 points with a series of curves . Select the stitching method between the ones in the top line in this case and confirm pressing VI.BE.MAC.spa...
  • Page 33 IRREGOLAR CURVE, joins up to 300 points with a series of curves . Select the stitching method between the ones in the top line and confirm pressing In this case select and press Move using the arrow keys to point n° (see page 38) and press VI.BE.MAC.spa...
  • Page 34 CIRCLE: it is created by adding 2 points in addition to the starting point CURVE :it is created by adding 2 points in addition to the starting point IRREGOLAR CURVE, joins up to 300 points with a series of curves . VI.BE.MAC.spa...
  • Page 35 To select the sewing method desired press and this menu appears : Select the type of seam desired, to do so press the icon of the seam desired . In the upper line there are 7 icons , VI.BE.MAC.spa...
  • Page 36 Move using the arrow keys to point n° (see page 38) and press Select FEED Move using the arrow keys to point n° ( near home position)press and select code then select press then select and press At the end press then Press VI.BE.MAC.spa...
  • Page 37 SAVING THE PROGRAM Always memorize the program using numbers between 600 and 999 with maximum 20,000 stitches Press to confirm,input the desired name and number and confirm pressing Follow the instructions at page 25 paragraph 12.3 VI.BE.MAC.spa...
  • Page 38 Home Position VI.BE.MAC.spa...

  • Page 39: Programming A Label

    Move using the arrow keys to point n° (see page 40)and press After all press then Press SAVING THE PROGRAM Always memorize the program using numbers between 600 and 999 with maximum 20,000 stitches Press to confirm,input the desired name and number and confirm pressing VI.BE.MAC.spa...
  • Page 40 Home position VI.BE.MAC.spa...

  • Page 41: Creating A Program Using Multiple Function

    CURVE :it is created by adding 2 points in addition to the starting point IRREGOLAR CURVE, joins up to 300 points with a series of curves . Select the stitching method between the ones in the top line in this case VI.BE.MAC.spa...
  • Page 42 Then select the desired sewing direction between ( in this case select L )and input the desired distance and repetition times using the numerical key board. Move using the arrow keys to point n° (see page 44) and press VI.BE.MAC.spa...
  • Page 43 Always memorize the program using numbers between 600 and 999 with maximum 20,000 stitches Press to confirm,input the desired name and number and confirm pressing NOTE: to set codes please see paragraph 14.7(Adding codes) and look at page 40 example to see the standard codes set on the program. VI.BE.MAC.spa...
  • Page 44 Home position VI.BE.MAC.spa...

  • Page 45: Presser Foot Regulation During Programmation Mode

    -9mm to make the presser foot go down to jumping mode This is a standard configuration of the presser foot but consider that the presser foot can be adjusted at any time you desire and at any height between +9mm and-9mm. VI.BE.MAC.spa...

  • Page 46: Create A Bar Tack During Programmation

    ATTENTION: the code to change needle must be always after TRIM code Press And select And then select Press and select and press select to make the LEFT needle work or to make the RIGHT needle work and press VI.BE.MAC.spa...

  • Page 47: General Specifications Of Modify Mode

    Modifies all the stitches stitch lenght. Modify presser Modifies the presser foot hight foot hight Modifies the speed of a Modify speed specified number of stitches Modifies the speed of all stitches Add or remove a code Add code Delete code VI.BE.MAC.spa...

  • Page 48: Move The Complete Program

    Always test the program with JOG At the end of the program press SAVING THE PROGRAM Always memorize the program using numbers between 600 and 999 with maximum 20,000 stitches Press to confirm,input the desired name and number and confirm pressing VI.BE.MAC.spa...

  • Page 49: Modifying An Angle

    POINT TO BE MODIFIED (point C) Press The display will change to show: Advance the desired quantity using the direction arrows (point D) (Each pulse is equal to a one tenth of a millimeter shift in that direction). Press VI.BE.MAC.spa...
  • Page 50 The main menu will appear Press to confirm the modification Press SAVING THE PROGRAM Always memorize the program using numbers between 600 and 999 with maximum 20,000 stitches Press to confirm,input the desired name and number and confirm pressing VI.BE.MAC.spa...

  • Page 51: Modifying A Curve

    TO GO TO THE POINT TO BE MODIFIED (point C) Press The display will change to: Move the desired quantity using the direction arrows (point D) (Each pulse is equal to a tenth of a millimetre shift in that direction) Press . Press VI.BE.MAC.spa...
  • Page 52 The main menu will appear Press to confirm the modification made. Press SAVING THE PROGRAM Always memorize the program using numbers between 600 and 999 with maximum 20,000 stitches Press to confirm,input the desired name and number and confirm pressing VI.BE.MAC.spa...

  • Page 53: Modifying Sewing Speed

    If selected instead the machine will ask for end point (B),use the Arrow keys to move to the desired point and press Then on the display will appear : Select the desired speed and press to confirm. VI.BE.MAC.spa...
  • Page 54 Press to confirm the modification. Press At the end press SAVING THE PROGRAM Always memorize the program using numbers between 600 and 999 with maximum 20,000 stitches Press to confirm,input the desired name and number and confirm pressing VI.BE.MAC.spa...

  • Page 55: Modifying Stitch Length

    To select the desired number of stitches included between start pint and end point Then set the starting point moving with the arrow keys and press Sewing direction Then set end point and confirm pressing Start point End point VI.BE.MAC.spa...
  • Page 56 Input the desired stitch length included between 0.1 and 20.0 mm and confirm pressing Press SAVING THE PROGRAM Always memorize the program using numbers between 600 and 999 with maximum 20,000 stitches Press to confirm,input the desired name and number and confirm pressing VI.BE.MAC.spa...

  • Page 57: Modify The Presser Foot Height

    When this screen appears press then When this screen appears move to the desired point using the arrow keys And press Press Select the desired height from +9.0mm (maximum)to -9.0mm(minimum) increasing or decreasing the value using the arrow keys and press to confirm VI.BE.MAC.spa...
  • Page 58 To exit press Then press SAVING THE PROGRAM Always memorize the program using numbers between 600 and 999 with maximum 20,000 stitches Press to confirm,input the desired name and number and confirm pressing VI.BE.MAC.spa...

  • Page 59: Adding Codes

    On the display will appear all the codes already set on the program, to select the needle bar change code press and press then select then to make the LEFT needle bar work or then to make the RIGHT needle bar work Select for example Press Press The main menu will appear Press to confirm the modification. Press VI.BE.MAC.spa...
  • Page 60 At the end of the program press SAVING THE PROGRAM Always memorize the program using numbers between 600 and 999 with maximum 20,000 stitches Press to confirm,input the desired name and number and confirm pressing VI.BE.MAC.spa...

  • Page 61: Deleting Codes

    The main menu will appear Press to confirm the modification Press SAVING THE PROGRAM Always memorize the program using numbers between 600 and 999 with maximum 20,000 stitches Press to confirm,input the desired name and number and confirm pressing VI.BE.MAC.spa...

  • Page 62: Re Programming A Straight Seam

    Set the desired stitch length Example 3.0mm Confirm with The display will change to show: to go to the START of the modification (point A) Press The display will change to show: to go to the END of the modification (point B) Press VI.BE.MAC.spa...
  • Page 63 The main menu will appear Press to confirm the modification Press SAVING THE PROGRAM Always memorize the program using numbers between 600 and 999 with maximum 20,000 stitches Press to confirm,input the desired name and number and confirm pressing VI.BE.MAC.spa...

  • Page 64: Reducing The Program Size

    The display will change, select the icon. At this point select the modification method, in this case select and confirm with A home position The following menu will appear: Press The display will change to show: At Home position (point A) Press VI.BE.MAC.spa...
  • Page 65 END of the modification (point B) select JOG OFF and press The display will change to show: Press The display will change to show: Press The display will change to show: Press . and confirm with VI.BE.MAC.spa...
  • Page 66 START of the modification (point C) Press The display will change to show: to go to the END of the modification (point D) and select JOG OFF and press The display will change to show: Press VI.BE.MAC.spa...
  • Page 67 The display will change to show: Press The display will change to show: Press . and confirm with The following menu will appear: Select and press The display will change to show: to go to the START of the modification (point E) Press VI.BE.MAC.spa...
  • Page 68 END of the modification (point F) and select JOG OFF and press The display will change to show: Press The display will change to show: Press The display will change to show: Press to confirm the modification Press VI.BE.MAC.spa...
  • Page 69 Always memorize the program using numbers between 600 and 999 with maximum 20,000 stitches Press to confirm,input the desired name and number and confirm pressing ATTENTION: reducing the program can happen to delete the CODES to re add the codes follow paragraph 14.7 VI.BE.MAC.spa...

  • Page 70: Rotation Of A Program

    Press The main menu will appear Press to confirm the modification Press Test the program, lower the jig using the relevant button, with the Move to the end of the sewing cycle. At the end of the program press VI.BE.MAC.spa...
  • Page 71 SAVING THE PROGRAM Always memorize the program using numbers between 600 and 999 with maximum 20,000 stitches Press to confirm,input the desired name and number and confirm pressing VI.BE.MAC.spa...

  • Page 72: Creating A Sequence Of Programs

    Once inserted all the programs desired (max24)press to save the program. Press enter the desired name ,select where to save if on internal memory or on a USB drive then press Then At this point the sequence just programmed is in use. VI.BE.MAC.spa...

  • Page 73: Exit From A Sequence Of Programs

    14.13. Exit from a sequence of programs Press then Select Select Press Press Press At this point the machine is in the normal functioning mode. VI.BE.MAC.spa...

  • Page 74: Basic Parameter Adjustments

    From the working menu Press . Then press In the display are visualized various icons in various pages to select . To change from one page to the other use the arrow keys. PAGE 1 PAGE 2 PAGE 3 PAGE 4 VI.BE.MAC.spa...

  • Page 75: Regulation Of The Tension Opening Delay

    MD2= XXXX(Medium-low speed). Standard speed 1000 Rpm L = XXXX(Low speed). Standard speed 200 Rpm 15.4. Slow start Select S = xxx (SLOW START speed). SL = off /on (SLOW START on/off). SLn = x (N° of stitches ).Standard value 2 VI.BE.MAC.spa...

  • Page 76: Software Installation

    Copy the folders from CD/Computer on the empty USB drive and insert it in the control box RED LED Turn on the machine and keep pressed the key until the This screen appears Then Press to select the language (Spanish,French,English,Chinese,Japanese) VI.BE.MAC.spa...
  • Page 77 Press Press This screen appears Turn OFF the machine and wait until the GREEN LED is completely off and then turn on the machine again. VI.BE.MAC.spa...

  • Page 78: Loading The

    16.1. Loading the User_system RED LED Turn on the machine and keep pressed the key until the This screen appears Then Then select Select TBL&STP and press VI.BE.MAC.spa...
  • Page 79 This screen appears : Select the setting file and press Then this screen appears again Then select the step file and press At this point if the machine asks for a password please contact (VI.BE.MAC) Insert the PASSWORD and Press VI.BE.MAC.spa...
  • Page 80 This screen appears Turn OFF the machine and remove the USB drive GREEN LED Once the is completely off turn back on the machine. VI.BE.MAC.spa...

  • Page 81: Loading Vi.be.mac Setting

    16.2. Loading VI.BE.MAC setting To load the software : Copy the folder User_system from CD/Computer on the empty USB drive and insert it in the control box To load the step and setting file: Press then This menu appears: Press...

  • Page 82: Test Ingressi (Input) / Uscite (Output)

    The following menu will appear, where the icons have the following meaning: INPUTS test OUTPUTS test SEWING HEAD SIGNALS test (HOME POSITION, ENCODER, SINCRONISING) INPUT ADDRESS PROGRAMMING (do not use ONLY FOR VI.BE.MAC TECHNICIANS) OUTPUT ADDRESS PROGRAMMING(do not use ONLY FOR VI.BE.MAC TECHNICIANS) Select the icon required from those shown. 17.1.
  • Page 83 Safety lift switch Thread sensor Left I6 Right I7 Needle switch Left head micro switch Right head micro switch Stop switch Loading carriage at rest position Loading carriage at end stroke Internal clamp Loading clamp /Internal clamp VI.BE.MAC.spa...
  • Page 84 Pin01: I8 Blue Pin07: IC N.C. Pin02: 0 Vcc N.C. Pin08: 0 Vcc Black Pin03: I9 Gray Pin09: ID Red Pin04: IA Yellow Pin10: IE N.C. Pin05: 0 Vcc Black Pin11: 0 Vcc N.C. Pin06: IB N.C. Pin12: IF Green VI.BE.MAC.spa...

  • Page 85: Test Sewing Head Signal

    ATTENTION : before testing the 0C output remove the loading clamp and keep the icon pressed until the carriage reaches the loading end stroke position. To exit from the output test mode press and to return to the working position press VI.BE.MAC.spa...
  • Page 86 Pin02: +24Vcc N.C. Pin10: OC Brown/Green Pin03: O9 Brown/Yellow Pin11: +24Vcc Brown Pin04: OA N.C. Pin12: OD N.C. Pin05: +24Vcc N.C. Pin13: OE N.C. Pin06: OB N.C. Pin14: +24Vcc N.C. Pin07: +24Vcc N.C. Pin15: OF N.C. Pin08: +24Vcc Brown VI.BE.MAC.spa...

  • Page 87: Frequently Asked Questions

    If after several modification on a program the machine doesn’t let us modify any more • Press MENU Then press FUNCTION Select FORMAT Reached this screen select OPTIMIZE Then confirm pressing The pattern data are not erased. And at this point you can re apply the modification to the program VI.BE.MAC.spa...
  • Page 88 Via Monte Pastello 7/ I. 37057 S. GIOVANNI LUPATOTO (VERONA) ITALIA Tel. (+39) 045 8778151 Fax (+39) 045 8779024. www.vibemac.com vibemac@vibemac.com Web Site Email VI.BE.MAC.spa...

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