Shindaiwa HDW310M-I/UKV Owner's And Operator's Manual
  1. Manuals
  2. Brands
  3. Shindaiwa Manuals
  4. Engine
  5. HDW310M-I/UKV
  6. Owner's and operator's manual
Shindaiwa HDW310M-I/UKV Owner's And Operator's Manual

Shindaiwa HDW310M-I/UKV Owner's And Operator's Manual

Diesel engine generator & welder
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
OWNER'S AND OPERATOR'S MANUAL
HDW 310M-I / UK V
Vertical, Water-Cooled 4-Cycle Diesel Engine
CAUTION
Do not operate the Generator/Welder, or any other appliance, before you have
read and understood the instructions for use and keep near for ready use.
Original instructions
HDW310M-I/UKV
X753-009 01 0
X753803-550 0

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the HDW310M-I/UKV and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Shindaiwa HDW310M-I/UKV

Summary of Contents for Shindaiwa HDW310M-I/UKV

  • Page 1 HDW 310M-I / UK V Vertical, Water-Cooled 4-Cycle Diesel Engine CAUTION Do not operate the Generator/Welder, or any other appliance, before you have read and understood the instructions for use and keep near for ready use. HDW310M-I/UKV X753-009 01 0 X753803-550 0...
  • Page 3 Introduction We would like to thank you very much for purchasing this Shindaiwa Soundproof Diesel Engine Generator & Welder.  This manual has been created in order to ensure safe and proper use of this equipment. Be sure to thoroughly read this manual before operating the equipment as the improper operation of this equipment can result in an accident or malfunction.
  • Page 4 ■The following explanatory symbols will be used throughout the manual and on the product itself. Please make sure to understand fully what each symbol stands for. Symbol form / shape Symbol description / application Read and understand instructions Safety / Alert Beware of exhaust fumes.
  • Page 5 Symbol form / shape Symbol description / application Beware of injury. Always lock the doors and never open during operation to avoid injury by moving parts. Guaranteed sound power level Beware of extremely hot components. Always be sure to stop the engine and leave the engine to cool down before performing any inspection/maintenance.

  • Page 8: Table Of Contents

    Table of Contents 1. Safety Precautions ................2 2. Specifications ..................9 3. Applications ..................10 4. Part Names ..................11 5. Equipment ................... 14 5-1. ECO Drive ................... 14 5-2. Idle Stop ..................15 5-3. Spill Containment ................ 16 5-4.

  • Page 9: Safety Precautions

    1. Safety Precautions Warning: Suffocation from Exhaust Fume Do not operate the equipment in a poorly-ventilated area such as indoors or within a • tunnel because the engine exhaust fume includes components that are harmful to humans. Warning: Suffocation from Welding Fume Always be sure to wear a fume-proof mask when welding as the fumes generated •...
  • Page 10 Warning: Injury  Do not operate the equipment with any doors or covers open. There is a danger of hair, body parts and other items being caught up in moving parts such as cooling fans and belts.  Do not modify the equipment and do not operate with parts removed. ...
  • Page 11 Caution: Burn  The engine, muffler and similar parts are extremely hot during operation and immediately after stopping the equipment. Never touch hot parts.  Never open the radiator cap during operation or immediately after stopping the equipment. Hot cooling water and steam will spurt out. ...
  • Page 12 ■Location of Warning Labels Replace warning labels when they become difficult to see or damaged by affixing new labels in the specified locations. Order the necessary labels by numbers in parentheses. ① Suffocation from exhaust fumes (No. X505-011 481) ② Idle stop (No.
  • Page 13 LABEL REPRODUCTION ① X505-011481 ② X564-001160 ③ X564-000640 ④ X505-000240 ⑤ X564-000630 - 6 -...
  • Page 14 ⑥ X505-006430 ⑦ X505-004890 ⑧ X505-011470 ⑨ X564-000650 ⑩ X505-006410 ⑪ X505-011490 - 7 -...
  • Page 15 ⑫ M707-000260 ⑬ X564-001140 ⑭ X564-001150 - 8 -...

  • Page 16: Specifications

    2. Specifications Model HDW310M-I/UKV Generating Method Rotating Field Rated Current (A) Rated Voltage (V) 32.4 31.2 26.4 Duty Cycle Current Adj. Range (A) 20 – 310 Welding Rod (mm) 2.0 – 6.0 Rated Speed (min 3600 No Load Voltage (V)

  • Page 17: Applications

    <Note>  This CO measurement results from testing over a fixed test cycle under laboratory conditions a parent engine representative of the engine family and shall not imply or express any guarantee of the performance of a particular engine. 3. Applications ...

  • Page 18: Part Names

    4. Part Names Operation Panel Weld Terminals Bonnet Grounding Terminal Discharging Capacitor Monitor Lamp Lamp DC Meter Charging Monitor Speed Meter Actual Preset Lamp Lamp Idle Stop Lamp Lamp Lamp Idle Stop Duration Time Setting Dial AC Output Switch Fuel Meter Idle Control 1-P 110 V...
  • Page 19 Side Door Fuel Filter Air Cleaner Oil Gauge Oil Plug Fuse Oil Inlet (10A,40A) Battery Spill Containment Fuel Drain Plug Water Drain Plug Sub Tank Spill Containment Drain Oil Drain Plug Side Door Capacitor Unit Capacitor Unit Connector Oil Filter - 12 -...
  • Page 20 Lifting Lug Top Plate Muffler Positioning Fuel Handle Inlet (Not to be used Cover for lifting) Positioning Handle (Not to be used Fuel Inlet for lifting) Accessories Owner’s Operator’s Manual Door Key 2 Sets Starter Key 1 Set - 13 -...

  • Page 21: Equipment

    5. Equipment 5-1. ECO Drive WARNING: Generates heat / can cause fire / can explode  Do not remove the connector of the capacitor unit.  Do not charge the capacitor unit by using an external power supply.  Do not disassemble or remodel the capacitor unit. WARNING: Electric shock ...

  • Page 22: Idle Stop

    5-2. Idle Stop WARNING: Electric shock  Do not touch the welding terminal or the AC output receptacles when Idle Stop is active. WARNING: Injury  Do not open the side door when Idle Stop is active. The engine may accidentally restart because of malfunctions in the protection equipment or other causes.

  • Page 23: Spill Containment

     When you finish operation while Idle Stop is active, set the starter switch on the device's operation panel to "STOP". Leaving the starter switch at "RUN" may cause the battery to go dead.  If you use an AC device that is 5 A or lower, the engine may not restart. However, when the charging power level of the capacitor decreases, the engine will automatically restart.

  • Page 24: Weld Output Control

    5-4. Weld Output Control (1) Weld Mode Selector You can select a weld mode of "DROOP" Weld or "CC" in accordance with the type of Mode welding being performed. Selector  DROOP (Drooping Characteristic) Output The weld current can be adjusted by Control manipulating the welding rod due to Dial...

  • Page 25: Error Display

     During Idle Stop, when "Power saving mode" is active, only ". (dot)" is displayed. (Refer to section "5-2. Idle Stop") 5-6. Error Display This device is equipped with an error display function to notify the user of errors during operation.
  • Page 26 The equipment includes monitor lamps for water Water temperature, battery charge, oil pressure and spill Battery Temp containment. Charge If the equipment is normal, the "CHARGE", "OIL PRESS" monitor lamps illuminate when the starter switch is Press switched to "STOP" to "RUN", and all monitor lamps turn off when the engine is started.

  • Page 27: Earth Leakage Circuit Breaker And Grounding

    5-8. Earth Leakage Circuit Breaker and Grounding Warning: Electric Shock  Always be sure to repair the fault when the earth leakage circuit breaker operates. Warning: Fire  Do not ground wiring of earth leakage circuit breakers of the equipment to piping that contains through flammable material.

  • Page 28: Emergency Stop Switch

    (3) If an Earth Leakage Circuit Breaker Operates Caution: Electric Shock/Injury  Always be sure to turn off the power switches of all devices using the equipment when turning on the equipment circuit breakers after an earth leakage circuit breaker operates. Leaving on the power switch of a device using the equipment when the equipment circuit breakers are turned on could result in the sudden operation of the corresponding device.

  • Page 29: Transporting

    6. Transporting Warning: Injury  The lifting lug is designed to be used only for lifting the equipment. Do not lift the equipment with any heavy items (such as a trailer, gas canister and additional fuel tank) added to the equipment. Caution: Injury ...

  • Page 30: Pre-Operation Inspection

    7. Pre-Operation Inspection Warning: Injury/Electric Shock  Do not operate the equipment with any doors or covers open. There is a danger of hair, body parts and other items being caught up in moving parts such as cooling fans and belts. ...

  • Page 31: Coolant Inspection

    Temperature/Engine Oil Relationship Temperature +20C or more +10C to +20C -10C to +40C Oil Viscosity SAE 30 SAE 20 SAE 10W/30 7-2. Coolant Inspection Caution: Burn  Never open the radiator cap during operation or immediately after stopping the equipment. Hot cooling water and steam will spurt out. Check that the sub tank cooling water level is within the range of "FULL"...

  • Page 32: Spill Containment Inspection

     The fuel supply pump, injectors and other parts of the fuel system and engine can be damaged if any fuel or fuel additives are used other than those specifically recommended by the engine manufacturer.  Carefully add fuel until tank is full. ...

  • Page 33: Battery Inspection

    7-6. Battery Inspection Warning: Injury to Eyes and Skin  Use protective gear, such as rubber gloves, when inspecting or replacing the battery due to the dilute sulfuric acid in the battery fluid. Be sure that fluid does not contact eyes, or on skin or clothing.

  • Page 34: Operating Procedures

    8. Operating Procedures Warning: Suffocation from Exhaust Fume  Do not operate the equipment in a poorly-ventilated area such as indoors or within a tunnel because the engine exhaust fume includes components that are harmful to humans. Warning: Fire  Keep any ignitable items (such as fuel, gas and paint) or inflammable items away from the equipment because the muffler, exhaust fume and other parts attain high temperatures.

  • Page 35: Stopping The Engine

    Preheat Lamp Idle Control Switch Close Fuel Lever Open AC Output Switch Starter Switch <Note>  Do not crank the starter motor for 15 seconds or more continuously.  If repeating starter switch operation, wait 30 seconds or more between operations. ...

  • Page 36: Emergency Stop

    8-3. Emergency Stop The equipment includes an emergency stop device. Press the emergency stop switch if you want to immediately stop the engine when an emergency occurs in the work area, the equipment suffers an operating fault, and similar circumstances. <Note>...

  • Page 37: Welding Cable Connection

    Shielded Metal Arc Welding Polarity Applications Connecting Method Indication + (positive) terminal  Shielded metal arc welding of : Earth (Base material) Straight DC– structures and similar items Polarity - (negative) terminal : Holder (welding rod) + (positive) terminal  Shielded metal arc welding of : Holder (welding rod) Reverse laminates, weld overlays, stainless...

  • Page 38: Welding Work

    9-5. Welding Work Warning: Suffocation from Welding Fume  Always be sure to wear a fume-proof mask when welding as the fumes generated during welding include harmful gases and dust. Also be careful that the wind direction is not such that it will cause fumes to be inhaled and always operate the equipment in a well-ventilated area.

  • Page 39: Using As A Generator

    10. Using as a Generator 10-1. Output Types and Ranges The equipment includes two 1-P 110V receptacles. The maximum output available from the receptacle of upper side is 1.8kVA. The maximum output available from the receptacle of lower side is 1-P 110V 3.0kVA.
  • Page 40 Caution: Injury  Always be sure to turn off the power switches of all devices using the equipment when turning on the equipment circuit breakers. Leaving on the power switch of a device using the equipment when the equipment circuit breakers are turned on could result in the sudden operation of the corresponding device.

  • Page 41: Simultaneously Welding And Using As Ac Power Source

    <Note>  Refer to section "10-2. Usable Device Capacities" and be careful of overloading.  Remove any objects in the intake and exhaust or any other cause that interfere with the cooling in the event of the inverter unit cooling faulty. ...

  • Page 42: Inspection/Maintenance

    12. Inspection/Maintenance Warning: Electric Shock/Injury • Always be sure to stop the engine before performing any equipment check or maintenance. • Do not operate the equipment with any doors or covers open. There is a danger of hair, body parts and other items being caught up in moving parts such as cooling fans and belts.
  • Page 43 Perform periodic inspection and maintenance as indicated by the table below in order to ensure that this equipment can be operated in optimal condition. Use the hour meter as a general indicator for the operating time. Inspection Period Pre- Every Every Inspection Item Operation...
  • Page 44 (1) Changing the Engine Oil 1st time 50th hour Oil Plug Oil Inlet 2nd time Every 100 hours and after 1) Remove the oil plug. Oil Gauge 2) Remove the oil drain plug and drain the engine oil. 3) Tighten the oil drain plug. Oil Drain Plug 4) Add oil through the oil inlet, while checking the oil level using the oil...
  • Page 45 (3) Cleaning/Replacing the Air Element 1st time: 50th hour / Clip Cleaning 2nd time and after: Every 100 hours Replacement Every 400 hours 1) Release the air cleaner clips and remove the cleaner cap. 2) Clean or replace the air element. <If dry dust is adhering>...
  • Page 46 (6) Changing the Cooling Water Change Every 2,000 hours or 1 year Sub Tank Cooling Water Total Capacity: Approximately 3.0 L (Including the sub tank capacity of approx. 0.6 L) Radiator Top Plate Water Inlet Water Drain Plug 1) Open the top plate. 2) Remove the radiator cap.
  • Page 47  Although the fluids that can leak internally consist of oil, fuel, cooling water and battery fluid, the spill containment does not have a function that can separate rainwater that has leaked into the equipment from these internally leaked fluids. Properly dispose of liquid drained from the spill containment in a manner according to the applicable laws and regulations.

  • Page 48: Long-Term Storage

    13. Long-Term Storage Warning: Electric Shock/Injury  Always be sure to stop the engine before performing any equipment check or maintenance.  Do not operate the equipment with any doors or covers open. There is a danger of hair, body parts and other items being caught up in moving parts such as cooling fans and belts.

  • Page 49: Troubleshooting

    14. Troubleshooting Warning: Electric Shock/Injury  Always be sure to stop the engine before performing any equipment check or maintenance.  Do not touch the equipment during operation if the equipment or your body is wet.  Do not operate the equipment with any doors or covers open. There is a danger of hair, body parts and other items being caught up in moving parts such as cooling fans and belts.
  • Page 50 Symptoms Possible Causes Remedy Starter motor does 1. Battery has a low charge. 1. Recharge the battery. not turn 2. Battery is deteriorated. 2. Replace the battery. 1. Fuel lever is "CLOSE". 1. Turn the fuel lever to "OPEN". 2. Emergency stop switch is "ON". 2.
  • Page 51  Error Code Display Error codes are displayed on the DC meter, the speed meter and the capacitor monitor when the control board detects an error. If the error code is displayed, follow to the procedures in the "Remedy". Speed Meter Capacitor Monitor DC Meter...
  • Page 52 Display：DC Meter Detect Operation Error Symptom Code Probable Cause Remedy ●Overheating of control parts ●Minimize welding current. for welding. Automatic recovery at low temperature. Overheating 1. Used above rated utilization. 1. Use within rated utilization. (Welding power 2. Use with side door open. 2.
  • Page 53 Display：Capacitor Monitor Detect Operation Error Symptom Code Probable Cause Remedy ●Abnormal temperature rise in ●Output only in the generator. capacitor control components. （No capacitor assistance） ●Capacitor charging stopped. Overheating 1. Used above rated utilization. 1. Use within rated utilization. (Welding power 2.

  • Page 54: Engine Wiring Diagram

    15. Engine Wiring Diagram - 47 -...

  • Page 55: Generator Wiring Diagram

    16. Generator Wiring Diagram P (1 / 3) - 48 -...
  • Page 56 P (2 / 3) - 49 -...
  • Page 57 P (3 / 3) - 50 -...
  • Page 58 MEMO - 51 -...
  • Page 59 - 52 -...
  • Page 60 2022 - 53 -...

Table of Contents