Shindaiwa DGW200MS/UKV Owner's And Operator's Manual
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Shindaiwa DGW200MS/UKV Owner's And Operator's Manual

Shindaiwa DGW200MS/UKV Owner's And Operator's Manual

Vertical, water-cooled 4-cycle diesel engine
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OWNER'S AND OPERATOR'S MANUAL
DGW 200MS / UK V
Vertical, Water-Cooled 4-Cycle Diesel Engine
CAUTION
Do not operate the Generator/Welder, or any other appliance, before you have
read and understood the instructions for use and keep near for ready use.
Original instructions
DGW200MS/UKV
X753-008 62 0
X753803-4202

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Summary of Contents for Shindaiwa DGW200MS/UKV

  • Page 1 DGW 200MS / UK V Vertical, Water-Cooled 4-Cycle Diesel Engine CAUTION Do not operate the Generator/Welder, or any other appliance, before you have read and understood the instructions for use and keep near for ready use. DGW200MS/UKV X753-008 62 0 X753803-4202...
  • Page 3 Introduction Thank you for purchasing a Shindaiwa Sound Proof Diesel Engine Generator & Welder. • This Operator’s manual has been created to ensure the safe operation of this equipment. Therefore, the manufacturer of this equipment strongly recommends that the user follow the instructions herein, to avoid unnecessary accidents and repairs.
  • Page 4 Symbol description / application Symbol form / shape Do not use for Indoor wiring. Do not use in the rain. Beware of eyes and skin. Beware of hot surface. Beware of burn. Beware of injury. Always lock the doors and never open during operation to avoid injury by moving parts.
  • Page 5 Ohme, Tokyo 198-8760 JAPAN declares, under the sole responsibility thereof, that the hereunder specified new unit: SOUND PROOF DIESEL ENGINE GENERATOR/WELDER Brand: Shindaiwa Type: DGW200MS/UKV Serial Number W01001000174 to W01001999999 complies with: ・ the requirements of Directive 2006/42/EC (use of harmonized standard EN IEC 60974-1:2018) ・...

  • Page 6: Table Of Contents

    Table of Contents 1. Safety Precautions ..................2 2. Specifications ....................8 3. Applications ....................9 4. Parts Names ....................9 5. Equipment ....................12 5-1. Idle Control ..................12 5-2. Monitor Lamp ..................12 5-3. Earth Leakage Circuit Breaker and Grounding ........13 5-4.

  • Page 7: Safety Precautions

    1. Safety Precautions Warning: Suffocation from Exhaust Fume • Do not operate the equipment in a poorly-ventilated area such as indoors or within a tunnel because the engine exhaust fume includes components that are harmful to humans. Warning: Suffocation from Welding Fume •...
  • Page 8 Warning: Injury • Do not operate the equipment with any doors or covers open. There is a danger of hair, body parts and other items being caught up in moving parts such as cooling fans and belts. • Do not modify the equipment and do not operate with parts removed. •...
  • Page 9 Caution: Burn • The engine, muffler and similar parts are extremely hot during operation and immediately after stopping the equipment. Never touch hot parts. • Never open the radiator cap during operation or immediately after stopping the equipment. Hot cooling water and steam will spurt out. •...
  • Page 10 ■Location of Warning Labels Replace warning labels when they become difficult to see or damaged by affixing new labels in the specified locations. Order the necessary labels by numbers in parentheses. ① Suffocation from exhaust fumes (No. X505-011481) ② Electric shock (No. X505-011470) ③...
  • Page 11 LABEL REPRODUCTION ① X505-011481 ② X505-011470 ③ X564-000640 ④ X564-000630 ⑤ X505-006410 - 6 -...
  • Page 12 ⑥ M707-000240 ⑦ X505-011490 ⑧ X505-006430 ⑨ M707-000260 ⑩ M708-000890 - 7 -...

  • Page 13: Specifications

    2. Specifications Model DGW200MS/UKV Generating Method Rotating Field Rated Current (A) Rated Voltage (V) 27.2 26.8 26.4 24.8 Duty Cycle Current Adj. Range (A) 60 – 180 Welding Rod (φ) 2.0 – 4.0 Rated Speed (min 3000 No Load Voltage (V)

  • Page 14: Applications

    <Note> • This CO measurement results from testing over a fixed test cycle under laboratory conditions a parent engine representative of the engine family and shall not imply or express any guarantee of the performance of a particular engine. 3. Applications •...
  • Page 15 Welding Monitor Lamp Idle Control Current Dial 1-P ELCB Switch Starter Switch 110V Breaker Emergency Stop Switch Oil Plug Oil Gauge Air Cleaner (Oil Inlet) Hour Meter (Optional) Side Door Fuse Coolant Upper 40A Sub Tank Lower 10A Battery Water Drain Plug Wheels Fuel Lever Oil Drain Plug...
  • Page 16 Handle Side Cover Oil Filter Muffler Lifting Lug Fuel Inlet Positioning Handle Positioning Handle (Not to be used for lifting) Top Plate (Not to be used for lifting) Accessories Owner’s and Operator’s Tool Manual Starter Key Door Key 1 Set 1 Set - 11 -...

  • Page 17: Equipment

    5. Equipment 5-1. Idle Control The equipment includes an idle control function. Idle Control You can use the idle control switch to select an Switch engine speed setting of "AUTO" or "HIGH". (1) Auto Idle The equipment includes an auto idle function in order to reduce noise, save fuel, and reduce exhaust gas emission.

  • Page 18: Earth Leakage Circuit Breaker And Grounding

    (1) Water Temperature Monitor Lamp The water temperature monitor lamp ("WATER TEMP") illuminates and the engine is automatically stopped if the cooling water temperature becomes irregularly high during operation. If this occurs, inspect the water level of the sub tank and add cooling water if the water level is insufficient.

  • Page 19: Emergency Stop Switch

    <Note> • Connect using a plug with a grounding pole. • If using a plug without a grounding pole, perform grounding work and check that used devices are connected to ground. • Securely ground the bonnet grounding terminal to the metal frame of the vehicle if transporting the equipment by truck or trailer.

  • Page 20: Transporting

    6. Transporting Warning: Injury • The lifting lug is designed to be used only for lifting the equipment. Do not lift the equipment with any heavy items (such as a trailer, gas canister and additional fuel tank) added to the equipment. Caution: Injury •...

  • Page 21: Pre-Operation Inspection

    7. Pre-Operation Inspection Warning: Injury/Electric Shock • Do not operate the equipment with any doors or covers open. There is a danger of hair, body parts and other items being caught up in moving parts such as cooling fans and belts. •...

  • Page 22: Coolant Inspection

    7-2. Coolant Inspection Caution: Burn • Never open the radiator cap during operation or immediately after stopping the equipment. Hot cooling water and steam will spurt out. Check that the sub tank cooling water level is within the range of "FULL" and "LOW". If the cooling water level is lower than "LOW", add water to both the sub tank and radiator.

  • Page 23: Inspection For Fuel/Oil/Cooling Water Leakage

    • The fuel supply pump, injectors and other parts of the fuel system and engine can be damaged if any fuel or fuel additives are used other than those specifically recommended by the engine manufacturer. • Carefully add fuel until tank is full. •...

  • Page 24: Operating Procedures

    Battery Replacement Procedures Terminal 1) Removed the front panel and under plate. (M6 bolt x 2) 2) Remove the " " (negative) cable. [ + ]Post (Always be sure to first remove the " " (negative) side.) [ – ]Post 3) Remove the battery hold-down clamp.

  • Page 25: Starting The Engine

    8-1. Starting the Engine 1) Turn all connected equipment’s switches to “OFF”. Fuel Lever 2) Turn all breakers (1-P 110V) to "OFF". (on fuel strainer) 3) Turn the fuel lever (on the fuel strainer) to "OPEN". CLOSE 4) Set the idle control switch to "AUTO". 5) Check that the emergency stop switch has been released.

  • Page 26: Stopping The Engine

    8-2. Stopping the Engine 1) Turn all breakers (1-P 110V) to "OFF". 2) Set the idle control switch to "AUTO". 3) Allow the engine to cool down for approximately 5 minutes. 4) Set the starter switch to "STOP". 5) After the engine stops, turn the fuel lever to "CLOSE". <Note>...

  • Page 27: Welding Polarity

    9-2. Welding Polarity [–] There are "+" (positive) and " " (negative) welding output terminals. Refer to the table below to select a polarity corresponding to the work you are performing. <Note> • Use the polarity indicated for the welding rods Welding Output Terminals being used if so indicated.

  • Page 28: Welding Work

    9-5. Welding Work Warning: Suffocation from Welding Fume • Always be sure to wear a fume-proof mask when welding as the fumes generated during welding include harmful gases and dust. Also be careful that the wind direction is not such that it will cause fumes to be inhaled and always operate the equipment in a well-ventilated area.

  • Page 29: Using As A Generator

    10. Using as a Generator 10-1. Output Types and Ranges The equipment includes two 1-P 110V receptacles. The maximum output available from 1-P 110V the receptacle of left side is 3.0kVA. Receptacle The maximum output available from the receptacle of right side is 1.6kVA. The total maximum output available from the two receptacle is 3.0kVA.

  • Page 30: Operation

    10-3. Operation Warning: Electric Shock • Always be sure to turn off all circuit breakers before installing or removing devices using AC output receptacles. • Always be sure to repair the fault when the earth leakage circuit breaker operates. Caution: Injury •...

  • Page 31: Simultaneously Welding And Using As Ac Power Source

    11. Simultaneously Welding and Using as AC Power Source Due to the fact that breakers only function for AC power output, the engine can become overloaded if simultaneously welding and using the equipment as an AC power source. Refer to the table on the next page and limit the use of AC power accordingly. Overview of Capacities Usable Simultaneously Weld Output AC Power Output...

  • Page 32: Inspection/Maintenance

    12. Inspection/Maintenance Warning: Electric Shock/Injury • Always be sure to stop the engine before performing any equipment check or maintenance. • Do not operate the equipment with any doors or covers open. There is a danger of hair, body parts and other items being caught up in moving parts such as cooling fans and belts.
  • Page 33 Perform periodic inspection and maintenance as indicated by the table below in order to ensure that this equipment can be operated in optimal condition. Use the hour meter as a general indicator for the operating time. Inspection Period Pre- Every Every Inspection Item Operation...
  • Page 34 (1) Changing the Engine Oil 1st time 50th hour 2nd time Every 100 hours and after 1) Remove the oil plug. 2) Remove the oil drain plug and drain the engine oil. 3) Tighten the oil drain plug. 4) Add oil through the oil inlet, while checking the oil level using the oil gauge, until it reaches the maximum level.
  • Page 35 (3) Cleaning/Replacing the Air Element 1st time: 50th hour / Air Cleaner Cleaning 2nd time and after: Every 100 hours Replacement Every 400 hours 1) Loosen the wing bolt to remove the cleaner cap. 2) Clean or replace the air element. <If dry dust is adhering>...
  • Page 36 (6) Changing the Cooling Water Change Every 2,000 hours or 1 year Cooling Water Total Capacity: Approximately 2.8 L (Including the sub tank capacity of approx. 0.6 L) Top Plate 1) Remove the top plate. 2) Remove the radiator cap. Radiator Cap 3) Remove the water drain plug.

  • Page 37: Long-Term Storage

    13. Long-Term Storage Warning: Electric Shock/Injury • Always be sure to stop the engine before performing any equipment check or maintenance. • Do not operate the equipment with any doors or covers open. There is a danger of hair, body parts and other items being caught up in moving parts such as cooling fans and belts.

  • Page 38: Troubleshooting

    14. Troubleshooting Warning: Electric Shock/Injury • Always be sure to stop the engine before performing any equipment check or maintenance. • Do not touch the equipment during operation if the equipment or your body is wet. • Do not operate the equipment with any doors or covers open. There is a danger of hair, body parts and other items being caught up in moving parts such as cooling fans and belts.
  • Page 39 Symptoms Possible Cause Corrective Actions Starter motor does 1. Battery has a low charge. 1. Recharge the battery. not turn 2. Battery is deteriorated. 2. Replace the battery. 1. Fuel lever is "CLOSE". 1. Turn the fuel lever to "OPEN". 2.

  • Page 40: Engine Wiring Diagram

    15. Engine Wiring Diagram - 35 -...

  • Page 41: Generator Wiring Diagram

    16. Generator Wiring Diagram - 36 -...
  • Page 42 MEMO - 37 -...
  • Page 43 - 38 -...
  • Page 44 ©2022 - 39 -...

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