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RHINO 1540 Operator's Manual

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Published 02/12
This Operator's Manual is an integral part of the safe operation of this machine and must
be maintained with the unit at all times. READ, UNDERSTAND, and FOLLOW the Safety
and Operation Instructions contained in this manual before operating the equipment. C01-
Cover
®
RHINO
1020 S. Sangamon Ave.
Gibson City, IL 60936
800-446-5158
E-mail: parts@servis-rhino.com
OPERATOR'S MANUAL
© 2012 Alamo Group Inc.
REAR MOUNTED BLADE
1540
697C
Part No.
$0.00

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  • Page 1 1540 REAR MOUNTED BLADE 697C Published 02/12 Part No. OPERATOR’S MANUAL This Operator's Manual is an integral part of the safe operation of this machine and must be maintained with the unit at all times. READ, UNDERSTAND, and FOLLOW the Safety and Operation Instructions contained in this manual before operating the equipment.
  • Page 2 To the Owner/Operator/Dealer All implements with moving parts are potentially hazardous. There is no substitute for a cautious, safe-minded operator who recognizes the potential hazards and follows reasonable safety practices. The manufacturer has designed this implement to be used with all its safety equipment properly attached to minimize the chance of accidents.

  • Page 3: Table Of Contents

    TABLE OF CONTENTS SAFETY SECTION ......................1-1 Safety Messages ............................1-2 Decal Location ..............................1-9 Decal Description ............................1-11 Federal Laws and Regulations ........................1-15 INTRODUCTION SECTION ....................2-1 ASSEMBLY SECTION ..................... 3-1 Assembly of Moldboard to Mainframe ......................3-2 Gauge Wheel (Extra Equipment) ........................3-4 Skid Shoes &...
  • Page 4 Lubrication ..............................5-2 Proper Torque For Fasteners .........................5-2...

  • Page 5: Safety Section

    SAFETY SECTION Safety Section 1-1...

  • Page 6: Safety Messages

    Safety Messages. Always use good common sense to avoid hazards. (SG-2) Si no lee ingles, pida ayuda a alguien que si lo lea para que le traduzca las medidas de seguridad. (SG-3) 1540 02/12 Safety Section 1-2 © 2012 Alamo Group Inc.
  • Page 7 Operate the Tractor controls from the tractor seat only. (SG-9) Never allow children or other persons to ride on the Tractor or Implement. Falling off can result in serious injury or death. (SG-10) 1540 02/12 Safety Section 1-3 © 2012 Alamo Group Inc.
  • Page 8 The operator and all support personnel should wear hard hats, safety shoes, safety glasses, and proper hearing protection at all times for protection from injury including injury from items that may be thrown by the equipment. (SG-16) 1540 02/12 Safety Section 1-4 © 2012 Alamo Group Inc.
  • Page 9 (SG-19) Never attempt to lubricate, adjust, or remove material from the Implement while it is in motion or while tractor engine is running. (SG-20) 1540 02/12 Safety Section 1-5 © 2012 Alamo Group Inc.
  • Page 10 Serious injury or death to the operator or others could result if the operator is under the influence of drugs or alcohol. (SG-27) 1540 02/12 Safety Section 1-6 © 2012 Alamo Group Inc.
  • Page 11 Lower Stand and pin in place, or put a secure support under the A-Frame. Lower Blade carefully to the ground. Do not put hands or feet under lifted components. (SBL-4) 1540 02/12 Safety Section 1-7 © 2012 Alamo Group Inc.
  • Page 12 Rhino products are designed utilizing specifically matched system components to ensure optimum equipment performance. These parts are made and tested to Rhino specifications. Non-genuine "will fit" parts do not consistently meet these specifications. The use of “will fit” parts may reduce equipment performance, void warranties, and present a safety hazard.

  • Page 13: Decal Location

    SAFETY Decal Location NOTE: Rhino supplies safety decals on this product to promote safe operation. Damage to the decals may occur while in shipping, use, or reconditioning. Rhino cares about the safety of its customers, operators, and bystanders, and will replace the safety decals on this product in the field, free of charge (Some shipping and handling charges may apply).
  • Page 14 03200347 REFLECT SMV Emblem 000678 INSTRUCT Grease Fitting Inside 00763977 INSTRUCT Notice to Owner D303 LOGO Rhino (4-1/8 x 16-3/4) 0692000010 NAME 1540 Model Name SER PLT 1540 Serial Plate 1458392 REFLECTOR Red Reflector - 8' & 10' 1458393 REFLECTOR Amber Reflector - 8' &...

  • Page 15: Decal Description

    SUDDENLY and VIOLENTLY with resulting serious BODILY INJURY from SCALDING or FIRE with resulting BURN INJURY or DEATH. P/N 02965262 For safety and to guarantee optimum product reliability always use genuine RHINO replacement parts. P/N 00760657 WARNING!-Multi-Hazard for blades P/N 999000...
  • Page 16 P/N 03200347 Information that Grease Fitting is present and must apply grease P/N 000678 Operator's Manual (with repair parts) and warranty was attached to this implement during final inspection. P/N 00763977 1540 02/12 Safety Section 1-12 © 2012 Alamo Group Inc.
  • Page 17 SAFETY Logo Product Name: Rhino P/N D303 1540 Logo P/N 0692000010 Red Reflector. Keep reflectors clean and visible. P/N 1458392 Amber Reflector. Keep reflectors clean and visible. P/N 1458393 1540 02/12 Safety Section 1-13 © 2012 Alamo Group Inc.
  • Page 18 10 FT Logo - Moldboard Dimension P/N 00785888 Read Operator’s Manual! The operator’s manual is located inside this canister. If the manual is missing order one from your dealer. P/N 00776031 1540 02/12 Safety Section 1-14 © 2012 Alamo Group Inc.

  • Page 19: Federal Laws And Regulations

    Some regulations specify that no one under the age of 16 may operate power machinery. It is your responsibility to know what these regulations are in your own area or situation. (Refer to U.S. Dept. of Labor, Employment Standard Administration, Wage & Home Division, Child Labor Bulletin #102.) 1540 02/12 Safety Section 1-15 © 2012 Alamo Group Inc.

  • Page 21: Introduction Section

    INTRODUCTION SECTION Introduction Section 2-1...
  • Page 22 INTRODUCTION This 1540 Blade is designed with care and built with quality materials by skilled workers. Proper assembly, maintenance, and operating practices, as described in this manual, will help the owner/operator get years of satisfactory service from the machine. The purpose of this manual is to familiarize and instruct. The Assembly Section instructs the owner/operator in the correct assembly of the Blade using standard and optional equipment.
  • Page 23 INTRODUCTION The 1540 Blade is available in widths of 8' and 10' and features a heavy-duty CAT II-III three-point hitch and quick-hitch. The 10' model is rated for up to 160 PTO HP wheel-type tractors. The 1540 Blade is available with either hydraulic or manual mainframe swing, moldboard angle, and moldboard tilt.
  • Page 24 3. Record the Blade Model and Serial Numbers on the Warranty page at the front of the Operator’s Manual. Keep this as part of the permanent maintenance file for the implement. 1540 02/12 Introduction Section 2-4 © 2012 Alamo Group Inc.

  • Page 25: Assembly Section

    ASSEMBLY SECTION Assembly Section 3-1...

  • Page 26: Assembly Of Moldboard To Mainframe

    Assembly of Moldboard to Mainframe The Rhino 1540 is shipped in two bundles. The Mainframe, A-Frame and Moldboard Carrier are in one bundle; the Moldboard is in the second bundle. The assembly of the Moldboard to the Moldboard Carrier is made by inserting the Moldboard Pivot Pin and securing with Screws.
  • Page 27 Attach the Moldboard Pivot Cylinder as shown in Figure Asm-0003 or optional Manual Adjusting Links. Attach the Mainframe Swing Cylinder as shown in Figure Asm-0004 or optional Manual Adjusting Links. 1540 02/12 Assembly Section 3-3 © 2012 Alamo Group Inc.

  • Page 28: Gauge Wheel (Extra Equipment)

    Hose or Connection use a piece of cardboard of wood to detect pinhole leaks - NOT YOUR HAND. A high-pressure stream of escaping hydraulic fluid can penetrate skin and cause serious infection or reaction, in addition to physical damage to internal flesh. 1540 02/12 Assembly Section 3-4 © 2012 Alamo Group Inc.

  • Page 29: Hydraulic Control Valve (Extra Equipment)

    When installing this Valve, observe all safety precautions as hydraulic lines are under high pressure (2500 PSI). If additional information is required concerning your hydraulic system, contact your Rhino dealer. 1540 02/12 Assembly Section 3-5 © 2012 Alamo Group Inc.

  • Page 30: Wrist Pin & Bushing Arrangement

    ASSEMBLY Wrist Pin & Bushing Arrangement 1540 02/12 Assembly Section 3-6 © 2012 Alamo Group Inc.

  • Page 31: Operation Section

    OPERATION SECTION Operation Section 4-1...
  • Page 32 Pictures contained in this section are intended to be used as a visual aid to assist in explaining the operation of a rear blade and are not necessarily of a 1540 blade. Some pictures may show shields removed for purposes of clarity.

  • Page 33: Standard Equipment And Specifications

    Forward Angle 7-45 Degrees Reverse Angle 7-45 Degrees Tilt (Up and Down) 5-15 Degrees No. of No-Wrench Adjustments: (on manual adjustments model) Weight (Approx.): 8’ 1409 lbs. 10’ 1529 lbs. 1540 02/12 Operation Section 4-3 © 2012 Alamo Group Inc.

  • Page 34: Operator Requirements

    Serious injury or death to the operator or others could result if the operator is under the influence of drugs or alcohol. (SG-27) 1540 02/12 Operation Section 4-4 © 2012 Alamo Group Inc.

  • Page 35: Tractor Requirements

    The power required to operate a blade is determined by the tractor PTO horsepower. For most operating conditions, the 1540 rear blade requires a tractor with at least 162 HP for 8’ and 136 HP for 10.’ Operating the blade with a tractor that does not have adequate power may damage the tractor engine. Exceeding the recommended horsepower may cause blade damage by overpowering the unit in heavy operating conditions.

  • Page 36: Tractor 3-Point Hitch

    The tractor 3-point hitch must be rated to lift at least 1409 lbs. for the 8’ and 1529 lbs. for the 10’. The 1540 can attach to tractor’s with either a CAT II or III hitch. Refer to the tractor operator’s manual for the category of the tractor used.

  • Page 37: Boarding The Tractor

    Place the tractor shift lever into a low range or parking gear to prevent the tractor from rolling. Never dismount a Tractor that is moving or while the engine is running. Operate the Tractor controls from the tractor seat only. (SG-9) 1540 02/12 Operation Section 4-7 © 2012 Alamo Group Inc.

  • Page 38: Starting The Tractor

    Always shut the Tractor completely down, place the transmission in park, and set the parking brake before you or anyone else attempts to connect or disconnect the Implement and Tractor hitches. (S3PT-15) 1540 02/12 Operation Section 4-8 © 2012 Alamo Group Inc.

  • Page 39: Pre-Operation Inspection And Service

    Perform repairs and replacement of damaged and missing parts as soon as noticed. By performing a thorough pre-operation inspection and service, valuable down time and repair cost can be avoided. OPS-U-0029 1540 02/12 Operation Section 4-9 © 2012 Alamo Group Inc.

  • Page 40: Tractor Pre-Operation Inspection/Service

    Engine coolant level and condition • Power brake fluid level • Power steering fluid level • Fuel condition and level • Sufficient lubrication at all lube points • Air filter condition OPS-U-0030 1540 02/12 Operation Section 4-10 © 2012 Alamo Group Inc.

  • Page 41: Blade Pre-Operation Inspection/Service

    Ensure the manual canister is secured to the equipment with the operator’s manual inside. • Ensure all safety signs are in place and legible. Replace missing, damaged, and illegible decals. OPS-U- 0011 1540 02/12 Operation Section 4-11 © 2012 Alamo Group Inc.
  • Page 42 The engine coolant fluid level is full The radiator is free of debris The air filter is in good condition Operator’s Signature: DO NOT OPERATE an UNSAFE TRACTOR or MOWER 1540 02/12 Operation Section 4-12 © 2012 Alamo Group Inc.
  • Page 43 The gauge wheel(s) are in good condition & lubricated. The scarifier shanks are properly retained. The scarifier points are in good condition and retained. Operator’s Signature:_____________________________________________________ DO NOT OPERATE an UNSAFE TRACTOR or IMPLEMENT 1540 02/12 Operation Section 4-13 © 2012 Alamo Group Inc.

  • Page 44: Driving The Tractor And Implement

    When operating in traffic always use the Tractor’s flashing warning lights and reduce your speed. Be aware of traffic around you and watch out for the other guy. (SG-19) 1540 02/12 Operation Section 4-14 © 2012 Alamo Group Inc.

  • Page 45: Starting The Tractor

    When operating in traffic, always use the Tractor’s flashing warning lights and reduce your speed. Be aware of traffic around you and watch out for the other guy. 1540 02/12 Operation Section 4-15 © 2012 Alamo Group Inc.

  • Page 46: Driving The Tractor And Blade

    Special attention should be paid to foreign debris, rough terrain, steep slopes, and passersby and animals in the area. OPS-U- 0015 1540 02/12 Operation Section 4-16 © 2012 Alamo Group Inc.

  • Page 47: Operating The Blade

    It is also very easy to operate the Blade at too high a speed, with resulting damage. NOTE: The warranty shall not apply to damage caused by misuse, abuse, or contact with obstructions. 1540 02/12 Operation Section 4-17...

  • Page 48: Shutting Down The Implement

    Always shut the Tractor completely down, place the transmission in park, and set the parking brake before you or anyone else attempts to connect or disconnect the Implement and Tractor hitches. (S3PT-15) 1540 02/12 Operation Section 4-18 © 2012 Alamo Group Inc.

  • Page 49: Blade Storage

    Falling off can result in serious injury or death. (SG-10) When transporting, only raise the blade enough to clear ground obstacles to prevent tipping, especially when traveling through rough terrain. 1540 02/12 Operation Section 4-19 © 2012 Alamo Group Inc.

  • Page 50: Transporting On Public Roadways

    Make certain that the “Slow Moving Vehicle” (SMV) sign is installed in such a way as to be clearly visible and legible. When transporting the Equipment use the Tractor flashing warning lights and follow all local traffic regulations. (SG-6) 1540 02/12 Operation Section 4-20 © 2012 Alamo Group Inc.
  • Page 51 Always stay alert when transporting the tractor and implement on public roads. Use caution and reduce speed if other vehicles or pedestrians are in the area. OPS- B- 0022 1540 02/12 Operation Section 4-21 © 2012 Alamo Group Inc.

  • Page 52: Hauling The Tractor And Implement

    OPS-U- 0025 1540 02/12 Operation Section 4-22 © 2012 Alamo Group Inc.
  • Page 53 If during transport a hard braking, sharp turning, or swerving action was performed, stop at the next safe location to inspect the security of the load. OPS-U- 0026 1540 02/12 Operation Section 4-23 © 2012 Alamo Group Inc.

  • Page 54: Troubleshooting Guide

    Connection not tight Tighten connection Did not use sealant Apply a good sealant to connection Connection cracked from Replace cracked connection over-tightening Mismatched Connection threads Use correct connectors or types. 1540 02/12 Operation Section 4-24 © 2012 Alamo Group Inc.

  • Page 55: Maintenance Section

    MAINTENANCE SECTION Maintenance Section 5-1...
  • Page 56 MAINTENANCE Lubrication The Rhino 1540 is a rugged, dependable Blade that should perform satisfactorily with the following preventive maintenance: Lubricate the Moldboard Pivot Pin (Figure Mnt- 0002) and the Moldboard Tilt Pin (Figure Mnt- 0001) after every 10 hours of operation. Decals are placed in locations about the implement indicating locations of Grease Fittings.
  • Page 57 MAINTENANCE 1540 02/12 Maintenance Section 5-3 © 2012 Alamo Group Inc.
  • Page 58 LIMITED WARRANTIES 1.01. Rhino warrants for one year from the purchase date to the original non-commercial, governmental, or municipal purchaser (“Pur- chaser”) and warrants for six months to the original commercial or industrial purchaser (“Purchaser”) that the goods purchased are free from defects in material or workmanship.
  • Page 59 TO THE OWNER/OPERATOR/DEALER To keep your implement running efficiently and safely, read your manual thoroughly and follow these directions and the Safety Messages in this Manual. The Table of Contents clearly identifies each section where you can easily find the information you need. The OCCUPATIONAL SAFETY AND HEALTH ACT (1928.51 Subpart C) makes these minimum safety...
  • Page 60 1540 REAR MOUNTED BLADE 1540-SOM-02/12 P/N 697C Printed U.S.A...

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