RHINO 2500 Operator's Manual

RHINO 2500 Operator's Manual

Rear mounted blade
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Published 01/11
OPERATOR'S MANUAL
This Operator's Manual is an integral part of the safe operation of this machine and must
be maintained with the unit at all times. READ, UNDERSTAND, and FOLLOW the Safety
and Operation Instructions contained in this manual before operating the equipment. C01-
Cover
®
RHINO
1020 S. Sangamon Ave.
Gibson City, IL 60936
800-446-5158
Email: parts@servis-rhino.com
REAR MOUNTED BLADE
© 2011 Alamo Group Inc.
2500
00767428C
Part No.
$0.00

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Summary of Contents for RHINO 2500

  • Page 1 READ, UNDERSTAND, and FOLLOW the Safety and Operation Instructions contained in this manual before operating the equipment. C01- Cover ® RHINO 1020 S. Sangamon Ave. Gibson City, IL 60936 800-446-5158 Email: parts@servis-rhino.com REAR MOUNTED BLADE © 2011 Alamo Group Inc. 00767428C Part No. $0.00...
  • Page 2: Warranty Information

    To the Owner/Operator/Dealer All implements with moving parts are potentially hazardous. There is no substitute for a cautious, safe-minded operator who recognizes the potential hazards and follows reasonable safety practices. The manufacturer has designed this implement to be used with all its safety equipment properly attached to minimize the chance of accidents.
  • Page 3: Table Of Contents

    TABLE OF CONTENTS SAFETY SECTION ... 1-1 Safety Messages ...1-2 Decal Location ...1-9 Decal Description...1-11 Federal Laws and Regulations ...1-16 INTRODUCTION SECTION... 2-1 ASSEMBLY SECTION ... 3-1 Assembly of Moldboard to Mainframe ...3-2 Gauge Wheel (Extra Equipment) ...3-4 Skid Shoes & Quick Tack End Plates (Extra Equipment) ...3-4 Hydraulic System ...3-4 Hydraulic Control Valve (Extra Equipment) ...3-5 Selector Valve (Accessory Equipment)...3-5...
  • Page 4 Lubrication ...5-2 Proper Torque For Fasteners ...5-3...
  • Page 5: Safety Section

    SAFETY SECTION Safety Section 1-1...
  • Page 6: Safety Messages

    Safety Messages. Always use good common sense to avoid hazards. Si no lee ingles, pida ayuda a alguien que si lo lea para que le traduzca las medidas de seguridad. 2500 01/11 © 2011 Alamo Group Inc. SAFETY (SG-2) (SG-3)
  • Page 7 Never allow children or other persons to ride on the Tractor or Implement. Falling off can result in serious injury or death. 2500 01/11 © 2011 Alamo Group Inc. SAFETY Never allow inexperienced or untrained personnel to (SG-6)
  • Page 8 The operator and all support personnel should wear hard hats, safety shoes, safety glasses, and proper hearing protection at all times for protection from injury including injury from items that may be thrown by the equipment. 2500 01/11 © 2011 Alamo Group Inc. SAFETY (SG-11) (SG-12) (SG-13)
  • Page 9 Never attempt to lubricate, adjust, or remove material from the Implement while it is in motion or while tractor engine is running. 2500 01/11 © 2011 Alamo Group Inc. SAFETY EXPOSURE LOUD NOISE...
  • Page 10 Serious injury or death to the operator or others could result if the operator is under the influence of drugs or alcohol. 2500 01/11 © 2011 Alamo Group Inc. SAFETY (SG-21) (SG-22)
  • Page 11 Lower Stand and pin in place, or put a secure support under the A-Frame. Lower Blade carefully to the ground. Do not put hands or feet under lifted components. 2500 01/11 © 2011 Alamo Group Inc. SAFETY Inadvertent movement of the Tractor or...
  • Page 12 Safety Messages and operation instruction in each of the appropriate sections of the Tractor and Equipment Manuals. Pay close attention to the Safety Signs affixed to the Tractor and Equipment. 2500 01/11 © 2011 Alamo Group Inc. SAFETY (SBL-5)
  • Page 13: Decal Location

    (Some shipping and handling charges may apply). Contact your Rhino dealer to order replacement decals. 2500 01/11 Safety Section 1-9 © 2011 Alamo Group Inc.
  • Page 14 03200347 000678 00763977 D303 00767430 1458393 1458392 1458398 00785886 00785888 00785889 00776031 00767428C *Furnished by Tractor Manufacturer 2500 01/11 © 2011 Alamo Group Inc. SAFETY LEVEL PELIGRO WARNING IMPORTANT WARNING WARNING REFLECT INSTRUCT INSTRUCT L.OGO LOGO SER PLT REFLECT REFLECT...
  • Page 15: Decal Description

    BODILY INJURY from SCALDING or FIRE with resulting BURN INJURY or DEATH. P/N 02965262 For safety and to guarantee optimum product reliability always use genuine RHINO replacement parts. P/N 00760657 WARNING!-Multi-Hazard for blades P/N 999000 2500 01/11 Safety Section 1-11 © 2011 Alamo Group Inc.
  • Page 16 Information that Grease Fitting is present and must apply grease P/N 000678 Operator's Manual (with repair parts) and warranty was attached to this implement during final inspection. P/N 00763977 2500 01/11 © 2011 Alamo Group Inc. SAFETY Safety Section 1-12...
  • Page 17 Logo Product Name: Rhino P/N D303 2500 Logo P/N 00767430 Amber Reflector. Keep reflectors clean and visible. P/N 1458393 Red Reflector. Keep reflectors clean and visible. P/N 1458392 2500 01/11 © 2011 Alamo Group Inc. SAFETY Safety Section 1-13...
  • Page 18 Orange Reflector. Keep reflectors clean and visible. P/N 1458398 8 FT Logo - Moldboard Dimension P/N 00785886 10 FT Logo - Moldboard Dimension P/N 00785888 12 FT Logo - Moldboard Dimension P/N 00785889 2500 01/11 © 2011 Alamo Group Inc. SAFETY Safety Section 1-14...
  • Page 19 SAFETY Read Operator’s Manual! The operator’s manual is located inside this canister. If the manual is missing order one from your dealer. P/N 00776031 2500 01/11 Safety Section 1-15 © 2011 Alamo Group Inc.
  • Page 20: Federal Laws And Regulations

    (Refer to U.S. Dept. of Labor, Employment Standard Administration, Wage & Home Division, Child Labor Bulletin #102.) 2500 01/11 © 2011 Alamo Group Inc. SAFETY Federal Laws and Regulations...
  • Page 21: Introduction Section

    INTRODUCTION SECTION Introduction Section 2-1...
  • Page 22 This 2500 is designed with care and built with quality materials by skilled workers. maintenance, and operating practices, as described in this manual, will help the owner/operator get years of satisfactory service from the machine. The purpose of this manual is to familiarize and instruct. The Assembly Section instructs the owner/operator in the correct assembly of the Blade using standard and optional equipment.
  • Page 23 The 2500 blade is available in widths of 10' and 12' and features a massive CAT II-III three-point hitch and quick-hitch. The 12' model is rated for up to 175 PTO HP wheel-type tractors. Hydraulic adjustment of the mainframe swing, moldboard angle, and moldboard tilt is standard for easier operation. The 2500 blade features a maximum of 46"...
  • Page 24: Attention Owner/Operator

    NOTE: Warranties are honored only if completed “Owner Registration and Warranty” forms are received by Alamo Group within thirty days of delivery of the implement. 3. Record the Blade Model and Serial Numbers on the Warranty page at the front of the Operator’s Manual.
  • Page 25: Assembly Section

    ASSEMBLY SECTION Assembly Section 3-1...
  • Page 26: Assembly Of Moldboard To Mainframe

    Assembly of Moldboard to Mainframe The Rhino 2500 Blade is shipped in two bundles. The Mainframe, A-Frame and Moldboard Carrier are in one bundle; the Moldboard is in the second bundle. The assembly of the Moldboard to the Moldboard Carrier is made by inserting the Moldboard Pivot Pin and securing with Bolts.
  • Page 27 Moldboard as shown in Figure Asm-0001. Attach the Moldboard Pivot Cylinder as shown in Figure Asm-0003 Attach the Mainframe Swing Cylinder as shown in Figure Asm-0004 or optional Manual Adjusting Links. 2500 01/11 Assembly Section 3-3 © 2011 Alamo Group Inc.
  • Page 28: Gauge Wheel (Extra Equipment)

    The Hydraulic Cylinders are designed to be used in conjunction with your tractor's Hydraulic System. The Cylinders and Hose are designed for maximum system pressure of 2500 PSI. Keep Cylinders and Hose free from internal contamination. Never leave a disconnected Hose end open.
  • Page 29: Hydraulic Control Valve (Extra Equipment)

    Cylinders through the Selector Valve. When installing this Valve, observe all safety precautions as hydraulic lines are under high pressure (2500 PSI). additional information is required concerning your hydraulic system, contact your Rhino dealer.
  • Page 31: Operation Section

    OPERATION SECTION Operation Section 4-1...
  • Page 32 Pictures contained in this section are intended to be used as a visual aid to assist in explaining the operation of a rear blade and are not necessarily of a 2500 blade. Some pictures may show shields removed for purposes of clarity.
  • Page 33: Standard Equipment And Specifications

    Forward Angle Reverse Angle Tilt (Up and Down) No. of No-Wrench Adjustments Weight (Approx.): 10’ 12’ 2500 01/11 © 2011 Alamo Group Inc. OPERATION 225 HP 175 HP 200 HP 160 HP 10’ or 12’ 1/2” x 20” 1/2” x 6”...
  • Page 34: Operator Requirements

    Serious injury or death to the operator or others could result if the operator is under the influence of drugs or alcohol. 2500 01/11 © 2011 Alamo Group Inc. OPERATION (depends Operation Section 4-4...
  • Page 35: Tractor Requirements

    The power required to operate a blade is determined by the tractor PTO horsepower. For most operating conditions, the 2500 rear blade requires a tractor with at least 200 HP for 10’ and 160 HP for 12’. Operating the blade with a tractor that does not have adequate power may damage the tractor engine. Exceeding the recommended horsepower may cause blade damage by overpowering the unit in heavy operating conditions.
  • Page 36: Tractor 3-Point Hitch

    The tractor 3-point hitch must be rated to lift at least 2260 lbs. for the 10’ and 2400 lbs. for the 12’. The 2500 can attach to tractor’s with either a CAT II or III hitch. Refer to the tractor operator’s manual for the category of the tractor used.
  • Page 37: Boarding The Tractor

    Place the tractor shift lever into a low range or parking gear to prevent the tractor from rolling. Never dismount a Tractor that is moving or while the engine is running. Operate the Tractor controls from the tractor seat only. 2500 01/11 © 2011 Alamo Group Inc. OPERATION (SG-11) (SG-10) (SG-9)
  • Page 38: Starting The Tractor

    Use extreme caution when connecting the blade to the tractor. The rear blade should be securely resting at ground level or set on blocks. Keep hands and feet from under the blade and clear of pinch points between the tractor hitch arms and blade pins. 2500 01/11 © 2011 Alamo Group Inc. OPERATION (SG-23) (SG-13)
  • Page 39: Connecting The Rear Blade

    Never work under the Implement, the framework, or any lifted component unless the Implement is securely supported or blocked up to prevent sudden or inadvertent falling which could cause serious injury or even death. 2500 01/11 © 2011 Alamo Group Inc. OPERATION (S3PT-15) 3-point Walk...
  • Page 40: Pre-Operation Inspection And Service

    Power brake fluid level • Power steering fluid level • Fuel condition and level • Sufficient lubrication at all lube points • Air filter condition OPS-U-0030 2500 01/11 © 2011 Alamo Group Inc. OPERATION (SG-21) The following Operation Section 4-10...
  • Page 41: Blade Pre-Operation Inspection/Service

    Ensure the manual canister is secured to the equipment with the operator’s manual inside. • Ensure all safety signs are in place and legible. Replace missing, damaged, and illegible decals. OPS-U- 0011 2500 01/11 © 2011 Alamo Group Inc. OPERATION Operation Section 4-11...
  • Page 42 The engine coolant fluid level is full The radiator is free of debris The air filter is in good condition Operator’s Signature: DO NOT OPERATE an UNSAFE TRACTOR or MOWER 2500 01/11 © 2011 Alamo Group Inc. OPERATION Make ____________________ ________________ Shift Condition at...
  • Page 43 The scarifier shanks are properly retained. The scarifier points are in good condition and retained. Operator’s Signature:_____________________________________________________ DO NOT OPERATE an UNSAFE TRACTOR or IMPLEMENT 2500 01/11 © 2011 Alamo Group Inc. OPERATION Make__________________________ Shift___________________________ Condition at Start of Shift...
  • Page 44: Driving The Tractor And Implement

    When operating in traffic always use the Tractor’s flashing warning lights and reduce your speed. Be aware of traffic around you and watch out for the other guy. 2500 01/11 © 2011 Alamo Group Inc. OPERATION (S3PT-12) Determine the maximum...
  • Page 45: Starting The Tractor

    When operating in traffic, always use the Tractor’s flashing warning lights and reduce your speed. Be aware of traffic around you and watch out for the other guy. 2500 01/11 © 2011 Alamo Group Inc. OPERATION Operation Section 4-15...
  • Page 46: Driving The Tractor And Blade

    Special attention should be paid to foreign debris, rough terrain, steep slopes, and passersby and animals in the area. OPS-U- 0015 2500 01/11 © 2011 Alamo Group Inc. OPERATION Operation Section 4-16...
  • Page 47: Operating The Blade

    It is also very easy to operate the Blade at too high a speed, with resulting damage. NOTE: The warranty shall not apply to damage caused by misuse, abuse, or contact with obstructions. 2500 01/11 Operation Section 4-17 © 2011 Alamo Group Inc.
  • Page 48: Shutting Down The Implement

    When the pin is loose and easy to rotate, remove the pin from the mower. Next remove both lower hitch pins. OPS- 0052_A 2500 01/11 © 2011 Alamo Group Inc. OPERATION (S3PT-15) Operation Section 4-18...
  • Page 49: Maintenance Section

    Falling off can result in serious injury or death. When transporting, only raise the blade enough to clear ground obstacles to prevent tipping, especially when traveling through rough terrain. 2500 01/11 © 2011 Alamo Group Inc. OPERATION replacements (SG-10) Operation Section 4-19...
  • Page 50: Transporting On Public Roadways

    Make certain that the “Slow Moving Vehicle” (SMV) sign is installed in such a way as to be clearly visible and legible. When transporting the Equipment use the Tractor flashing warning lights and follow all local traffic regulations. 2500 01/11 © 2011 Alamo Group Inc. OPERATION Locking the wheels brake...
  • Page 51 Use caution and reduce speed if other vehicles or pedestrians are in the area. OPS- B- 0022 2500 01/11 © 2011 Alamo Group Inc. OPERATION roads, have Operation Section 4-21...
  • Page 52: Hauling The Tractor And Implement

    OPS-U- 0025 2500 01/11 © 2011 Alamo Group Inc. OPERATION Operation Section 4-22...
  • Page 53 If during transport a hard braking, sharp turning, or swerving action was performed, stop at the next safe location to inspect the security of the load. OPS-U- 0026 2500 01/11 © 2011 Alamo Group Inc. OPERATION against Operation Section 4-23...
  • Page 54: Troubleshooting Guide

    Connection not tight Did not use sealant Connection cracked from over-tightening Mismatched Connection threads or types. 2500 01/11 © 2011 Alamo Group Inc. OPERATION Remedy Lubricate Pivot Pin Tighten Bolt to proper torque affect operation Know soil conditions, keep speed to a minimum.
  • Page 55: Maintenance Section

    MAINTENANCE SECTION Maintenance Section 5-1...
  • Page 56: Maintenance

    MAINTENANCE Lubrication The Rhino 2500 is a rugged, dependable Blade that should perform satisfactorily with the following preventive maintenance: Lubricate the Moldboard Pivot Pin, the Moldboard Tilt Pin, and Mainframe Swing Pin on the A-Frame after every 10 hours of operation. Decals are placed in locations about the implement indicating locations of Grease Fittings.
  • Page 57: Proper Torque For Fasteners

    NOTE: These values apply to fasteners as received from supplier, dry or when lubricated with normal engine oil. They do not apply if special graphited or molydisulphide greases or other extreme pressure lubricants are used. This applies to both UNF fine and UNC coarse threads. 2500 01/11 Maintenance Section 5-3 © 2011 Alamo Group Inc.
  • Page 58: Limited Warranty

    LIMITED WARRANTIES 1.01. Servis-Rhino warrants for one year from the purchase date to the original non-commercial, governmental, or municipal purchaser (“Purchaser”) and warrants for six months to the original commercial or industrial purchaser (“Purchaser”) that the goods pur- chased are free from defects in material or workmanship. 1.02.
  • Page 59 To keep your implement running efficiently and safely, read your manual thoroughly and follow these directions and the Safety Messages in this Manual. The Table of Contents clearly identifies each section where you can easily find the information you need. The OCCUPATIONAL SAFETY AND HEALTH ACT (1928.51 Subpart C) makes these minimum safety require- ments of tractor operators: REQUIRED OF THE OWNER:...
  • Page 60 2500 REAR MOUNTED BLADE 2500-SOM-01/11 P/N 00767428C Printed U.S.A...

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