Assa Abloy Corbin Russwin DC5200 Installation Instructions Manual page 5

DC5200
Cam Action Door Closer
Installation Instructions
Pull Side Frame Mount Installation
Installed on a frame face greater than 3" (76mm)
3-13/16
(98)
1 (25)
1-1/2
(2) #12-24 Tapped Holes for Machine Screws
(38)
or 3/32" Pilot Holes for Self Drilling Screws
4
(102)
C L
Hinge or Pivot
Installed on a frame face less than 3" (76mm) - 754F80 Back Plate required.
3-13/16
11-1/8 (283)
(98)
3-1/2
(89)
1/2
(13)
(2) #12-24 Tapped Holes for Machine Screws
or 3/32" Pilot Holes for Self Drilling Screws
4
(102)
C L
Hinge or Pivot
Installation Sequence
NOTE: The 754F80 Back Plate is required if the frame face is less
than 3" (76mm).
1. Using the template above based on frame condition, locate
the holes on the door and frame.
‒ Four (4) on frame face for closer or 754F80 back plate.
‒ Two (2) on door for track assembly.
2. Prepare the door and frame for fasteners using the
"Supplied Hardware" chart on page 2.
3. Secure the arm to the spline shaft with the silver arm screw
using the 4mm allen wrench provided.
4. Close the "C" and "L" valves on the closer body.
Arm Indexing
RH Door LH Door
Install Here
1. Close valves C and L.
2. Install arm approx. 5° to mounting surface.
5° = approximately 1/2 spline tooth
5. Fasten the closer body to the frame with the power
adjustment nut toward the lock edge of door.
For installation assistance contact Corbin Russwin
1-800-543-3658 • techsupport.corbinrusswin@assaabloy.com
Copyright © 2023, 2024, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights
reserved. Reproduction in whole or in part without the express written permission of ASSA
ABLOY Access and Egress Hardware Group, Inc. is prohibited.
(4) 1/4-20 Tapped Holes for Machine Screws
or 3/16" Pilot Holes for Self Drilling Screws
11-1/8 (283)
Holes for Closer Body
Top of Door
19-1/8 (486)
(4) 1/4-20 Tapped Holes for Machine Screws
or 3/16" Pilot Holes for Self Drilling Screws
4-1/8
Holes for 754F80 Back Plate
(105)
Frame Rabbet
Top of Door
19-1/8 (486)
5°
Approved 2024-03-15
2-1/2
*3-1/2
(88)
Frame Rabbet
9/16
1-5/16 (33)
(14)
1-3/4 (45)
*3-1/2
(88)
9/16
1-5/16 (33)
(14)
1-3/4 (45)
6. With the arm parallel to the mounting surface, insert the spline shaft into
bottom of the closer. The spline shaft will contact gear inside closer. For
inclusive restroom/telephone booth function, refer to page 8.
7. Once the spline shaft and closer gear have made contact, rotate arm
approximately 5° (as shown in Arm Indexing graphic) until spline shaft
slides further into the closer gear.
8. The slide track comes pre-assembled with the slider and end caps in place.
If using a spring stop and/or hold open device, prepare the slide track
assembly before proceeding. See page 7.
NOTE: The end caps secure the slider, spring stop, and/or hold open device
in the slide track. Make sure the end caps are installed before securing the
slide track assembly onto the door with the provided screws.
9. Fasten the slide track to the door with the open side facing up and spring
stop and hold open device (if equipped) installed toward the hinge edge
of the door.
10. Move the arm in position over the slider stud. Insert the 5mm hex wrench
through the threaded hole in the arm and into hex on stud. Rotate
counter-`clockwise until tightened. (See Fig. 1 on page 7)
11. Slide the spline vertically in or out of the closer up to 1/2 inch until the
arm is parallel to the track. Install plastic bushing on the opposite side of
spline shaft with black screw provided.
12. Slowly open the "C" and "L" valves and allow door to close to the jamb.
13. Adjust closer power (see Pull Side power setting in the Power Adjustment
Chart on page 2), closer valves, and Hold Open device (for DC5200A1
models). (See page 7)
5
4 (102)
(63)
NOTES:
y Right hand door shown
y Do not scale drawing
y Dimensions are given in inches
(mm)
y Minimum ceiling clearance for
unit is 3-1/2" (88mm)
from top of door
y Maximum door opening:
2-11/16 (68)
140° – Non-Hold Open and Hold
2-1/2 (63)
Open track
754F80 Back Plate
2 (50)
*Min. Ceiling Height
FM806 Rev 3 03/24
80-9352-0002-152