Table of Contents
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MODEL DF5600X
5600W ELECTRIC START
DUAL FUEL GENERATOR
Instruction Manual
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Have product questions? Need technical support? Please feel free to contact us:
1-847-429-9263 (M-F 8AM-5PM CST)
TECHSUPPORT@WENPRODUCTS.COM
IMPORTANT: Your new tool has been engineered and manufactured to WEN's highest standards for dependability,
ease of operation, and operator safety. When properly cared for, this product will supply you years of rugged,
trouble-free performance. Pay close attention to the rules for safe operation, warnings, and cautions. If you use
your tool properly and for its intended purpose, you will enjoy years of safe, reliable service.
WENPRODUCTS.COM
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Summary of Contents for Wen DF5600X
- Page 1 1-847-429-9263 (M-F 8AM-5PM CST) TECHSUPPORT@WENPRODUCTS.COM IMPORTANT: Your new tool has been engineered and manufactured to WEN’s highest standards for dependability, ease of operation, and operator safety. When properly cared for, this product will supply you years of rugged, trouble-free performance. Pay close attention to the rules for safe operation, warnings, and cautions. If you use your tool properly and for its intended purpose, you will enjoy years of safe, reliable service.
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Page 2: Table Of Contents
Wiring Diagram ....................38 Exploded View & Parts List ................39 Warranty Statement ..................45 WENPRODUCTS.COM To purchase accessories for your tool, visit Magnetic Oil Dipstick (Model 55201) Weatherproof Generator Cover, Medium (Model 56406) High-Altitude Kit (Part DF5600X-HA36 and DF5600X-HA68) -
Page 3: Welcome
SPECIFICATIONS GENERATOR Gasoline: 4500 Watts Rated Wattage LPG: 4050 Watts Gasoline: 5600 Watts Surge Wattage LPG: 5000 Watts Rated Voltage 120V Rated Amperage 37.5A (Gasoline), 33.75A (LPG) Phase Single Frequency 60 Hz With Wheel & Handle Kit: 25.98 in. x 21.85 in. x 27.17 in. Product Dimensions Without Wheel &... -
Page 4: Introduction
INTRODUCTION Thanks for purchasing the WEN 5600-Watt Dual Fuel Generator. Refer to the illustration below for the location of the serial number on the specifications label. Record the generator information in the spaces provided below. If as- sistance for information or service is required, please contact customer service by calling 1-847-429-9263, M-F 8-5 CST;... -
Page 5: Safety
WEN reserves the right to change this product and specifications at any time without prior notice. At WEN, we are continuously improving our products. If you find that your tool does not exactly match this manual, please visit wenproducts.com for the most up-to-date manual or contact customer service at 1-847-429-9263, M-F 8-5 CST. -
Page 6: Generator Safety Warnings
GENERATOR SAFETY WARNINGS DANGER! CARBON MONOXIDE Using a generator indoors CAN KILL YOU IN MINUTES. Generator exhaust contains carbon monoxide (CO). This is a poison gas you cannot see or smell. If you can smell the generator exhaust, you are breathing CO. But even if you cannot smell the exhaust, you could be breathing CO. - Page 7 GENERATOR SAFETY WARNINGS WARNING! Do not let comfort or familiarity with the product replace strict adherence to product safety rules. Failure to follow the safety instructions may result in serious personal injury. BUTTON OR COIN CELL BATTERY SAFETY OPERATING ENVIRONMENT INFORMATION 1.
- Page 8 GENERATOR SAFETY WARNINGS WARNING! Do not let comfort or familiarity with the product replace strict adherence to product safety rules. Failure to follow the safety instructions may result in serious personal injury. TO MAXIMIZE THE LIFESPAN OF YOUR GENERATOR: We recommend running your generator at least once a month for 20 to 30 minutes.
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Page 9: Before Operating
UNPACKING & PACKING LIST UNPACKING With the help of a friend or trustworthy foe, such as one of your in-laws, carefully remove the generator from the packaging and place it on a sturdy, flat surface. Make sure to take out all contents and accessories. Do not discard the packaging until everything is removed. -
Page 10: Know Your Generator
KNOW YOUR GENERATOR TOOL PURPOSE Portable generators provide you with power when and where you need it most. Refer to the following diagrams to become familiarized with all the parts and controls of your generator. The components will be referred to later in the manual for assembly and operation instructions. - Page 11 KNOW YOUR GENERATOR CONTROL PANEL 1. Engine Switch 8. Circuit Breaker (30A) Start the engine using this switch. 9. Grounding Nut 2. Data Meter Ground generator to reduce risk of electric shock. Displays voltage, frequency, total runtime (HHHH), and session runtime (HH:MM). Press the MODE button to 10.
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Page 12: Assembly & Adjustments
ASSEMBLY & ADJUSTMENTS WARNING! Do not turn the generator on until it is fully assembled according to the instructions. Read through and become familiarized with the following procedures of handling and adjusting your generator. Failure to follow the safety instructions may result in serious personal injury. •... -
Page 13: Generator Preparation
GENERATOR PREPARATION REMOVING THE SHIPPING BRACKET Fig. D Your generator is shipped with a red shipping bracket (Fig. D - 1) in order to prevent machine damage during shipping. Make sure to remove the red shipping bracket before oper- ating your generator. Failure to do so could lead to engine damage. - Page 14 TIP: Your WEN generator is compatible with the WEN 55201 Magnetic Oil Dipstick (not included), available for purchase at wenproducts.com. The dipstick’s industrial-strength magnetic tip will collect metal shavings from your...
- Page 15 GENERATOR PREPARATION STEP 2 - ADD / CHECK FUEL FUEL OPTION A: GASOLINE WARNING! RISK OF EXPLOSION. HIGHLY FLAMMABLE: This generator may emit highly flammable and explosive gasoline vapors, which can cause severe burns or even death, if ignited. A nearby open flame can lead to explosion even if not directly in contact with gasoline.
- Page 16 GENERATOR PREPARATION FUEL OPTION B: LIQUID PETROLEUM GAS (LPG) DANGER! Explosion and fire. LP vapors are extremely flammable and explosive. Do not use or store LP cylinder in a building, garage or enclosed area. Failure to do so will result in death or serious injury. WARNING! Explosion and fire.
- Page 17 GENERATOR PREPARATION To connect your generator to an LPG cylinder: Fig. 6 1. Take off the safety caps from the cylinder valve, generator-mounted regulator, and regulator connecting hose ends. 2. With the LPG tank closed, attach the first-stage regulator to the valve. Turn the regulator’s plastic coupling right (clockwise) to tighten the as- sembly onto the LPG tank (Fig.
- Page 18 If battery or charger are dam- • If battery acid gets in your eyes, flush with water aged, call WEN customer service at 1-847-429-9263 for for at least 15 minutes and call a doctor immediately. assistance.
- Page 19 You can order the kit at wenproducts.com by searching part DF5600X-HA. There are two kits - one for altitudes between 3000 and 6000 feet (part no. DF5600X-HA36), and the other for altitudes from 6000 to 8000 feet (part no. DF5600X-HA68). This kit should be installed by a qualified mechanic. Refer to the instructions included with your altitude kit for more information about installation.
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Page 20: Operation & Maintenance
STARTING YOUR GENERATOR Before starting the generator, make sure you have read and performed the steps in the “Generator Preparation” section of this manual. If you are unsure about how to perform any of the steps in this manual please call 1-847- 429-9263 M-F 8-5 CST for customer service. - Page 21 STARTING YOUR GENERATOR STARTING THE GENERATOR Fig. 10 1. To use gasoline, turn the fuel valve (Fig. 10 - 1) to the ON posi- tion. To use LPG, make sure all of the LPG connectors and hoses are well connected and sealed. Turn the fuel valve to the OFF posi- tion, then open the LPG tank valve.
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Page 22: Using Your Generator
USING YOUR GENERATOR CALCULATING THE WATTAGE OF YOUR DEVICE(S) Connect electrical devices running on AC current according to their wattage requirements. Calculate the total run- ning wattage and starting wattage of the device(s) you wish to connect, and MAKE SURE that they are within the capacity of your generator and the capacity of each individual outlet. - Page 23 USING YOUR GENERATOR CALCULATING THE WATTAGE OF YOUR DEVICE(S) - CONTINUED The chart below serves as a reference for the estimated wattage requirements of common electrical devices. How- ever, do not solely rely on this chart - all electronics and appliances are built differently. Always check the wattage listed on the electrical device before consulting this chart.
- Page 24 USING YOUR GENERATOR CONNECTING ELECTRICAL DEVICES When the rated wattage requirement of each electrical device has been determined, add these numbers to find the total rated wattage needed. If this number exceeds the rated wattage (4500W) of the generator, DO NOT connect all these devices.
- Page 25 USING YOUR GENERATOR SOME NOTES ABOUT POWER CORDS Long or thin cords can drain the power provided to an electrical device by the generator. When using such cords, allow for a slightly higher rated wattage requirement by the electrical device. Device Requirements Max.
- Page 26 • The CO sensor has a lifetime of about 7 years, and is capable of monitoring its lifetime. If your generator shows an error light several years after purchase, it may be time to replace the CO sensor. Contact WEN customer service...
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Page 27: Shutting Off Your Generator
SHUTTING OFF YOUR GENERATOR CAUTION! Unplugging running devices can cause damage to the generator. Never stop the engine with elec- trical devices connected and running. OPTION 1: AUTOMATIC FUEL SHUTOFF (GASOLINE ONLY) Your generator is equipped with automatic fuel shutoff. This feature turns off the flow of fuel, allowing for the gen- erator to use up the remaining fuel from the carburetor before turning off. -
Page 28: Maintenance
MAINTENANCE Proper routine maintenance of the generator will help prolong the life of the machine. Please perform maintenance checks and operations according to the schedule in Table 4. CAUTION! Never perform maintenance operations while the generator is running. Before maintaining or servicing the generator, turn OFF the generator, disconnect all devices and allow the generator to cool down. - Page 29 MAINTENANCE CLEANING THE GENERATOR Keep the generator clean to prevent improper operation or machine damage from dirt and debris. Inspect all ventila- tion openings on the generator. These openings must be kept clean and unobstructed. If the generator becomes dirty, use a damp cloth to wipe exterior surfaces. Use a soft bristle brush to loosen dirt and oil and use a vacuum to pick up loose dirt.
- Page 30 MAINTENANCE DRAINING THE CARBURETOR We recommend draining the carburetor after every use and before storing the generator. Draining the carburetor can prevent the fuel from clogging up the carburetor; a clogged carburetor can prevent the generator from starting. 1. With the help of another person, place the Fig.
- Page 31 Damaged elements should be replaced with a new one. Replacement air filters can be purchased from wen- products.com by searching part number DF5600X-137.
- Page 32 Fig. 23 We recommend replacing with a Torch F7RTJC (NGK BP6ET) spark plug (part no. DF5600X-121), available for purchase at wenproducts.com. 4. If re-using the spark plug, use a wire brush to clean any dirt from around the spark plug base, then re-gap the spark plug.
- Page 33 Check the oil level periodically using the dipstick. Do not over fill. TIP: Your WEN generator is compatible with the WEN 55201 Magnetic Oil Dipstick (not included), available for purchase at wenproducts.com. The dipstick’s industrial-strength magnetic tip will collect metal shavings from your...
- Page 34 MAINTENANCE DRAINING THE FUEL TANK Drain and clean the fuel tank each year, or before storing the generator for longer than two months. To drain the fuel tank and carburetor: Fig. 26 1. Locate the carburetor (Fig. 26 - 1). It can be accessed on the back of the generator, right beside the air filter.
- Page 35 MAINTENANCE BATTERY MAINTENANCE/STORAGE The battery will receive charge when the engine is running. Remember to run the generator once a month for 20-30 minutes to charge the battery. A charged battery will allow you to start the generator using the electric start switch during your next time of need.
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Page 36: Transportation & Storage
TRANSPORTATION & STORAGE TRANSPORTING THE GENERATOR To prevent fuel spillage when transporting, be sure to perform the following: 1. Tighten the fuel cap. 2. Push the engine switch to OFF. 3. Drain the fuel tank if possible. Refer to section "DRAINING THE FUEL TANK." 4. -
Page 37: Troubleshooting Guide
3. Try connecting a different device. generator. 4. Internal generator problem. 4. Contact WEN customer service for assistance. 1. Turn off and unplug all electrical devices. Wait 3 minutes, then press the Generator runs, 1. AC or DC receptacles are overloaded;... -
Page 38: Wiring Diagram
WIRING DIAGRAM Generator block Field winding Exciter winding Dc winding Engine block... -
Page 39: Exploded View & Parts List
EXPLODED VIEW & PARTS LIST NOTE: Replacement parts can be purchased from wenproducts.com, or by calling our customer service at 1-847- 429-9263, M-F 8-5 CST. Parts and accessories that wear down over the course of normal use are not covered by the three-year warranty. - Page 40 EXPLODED VIEW & PARTS LIST GENERATOR PART NO. DESCRIPTION QTY. PART NO. DESCRIPTION QTY. Control Panel GN5600-024 Bolt, M6x16 DF5600X-001ASM Assembly DF5600X-026 FRAME NEMA 5-20R 120V Fuel Hose, GN5600-042 GN5600-008 AC 20A Duplex ф9.6x440 Receptacle GN5600-027 Bolt, M6x12 Grounding Lug...
- Page 41 EXPLODED VIEW & PARTS LIST GENERATOR PART NO. DESCRIPTION QTY. PART NO. DESCRIPTION QTY. Flanged Hex Bolt, DF5600X-072 Hose Clamp GN5600-069 M5x6 DF5600X-073 LPG Hose GN5600-070 Alternator Bracket Flanged Hex Nut, GN5600-091 GN5600-071 Flat Washer, 8.5mm Flanged Hex Bolt, GN5600M-043...
- Page 42 EXPLODED VIEW & PARTS LIST ENGINE...
- Page 43 M6x16 Insulator Gasket Cylinder Head Carburetor GN5600-126 GN5600-102 Cover Insulator GN5600-103 Oil Filter Block GN5600-127 Carburetor Gasket Breather Cover DF5600X-128 Carburetor GN5600-104 Plate Gasket GN5600-129 Hose Clamp Breather Cover GN5600-130 Fuel Tube GN5600-105 Plate GN5600-131 Governor Rod Flanged Hex Bolt,...
- Page 44 ENGINE PART NO. DESCRIPTION QTY. PART NO. DESCRIPTION QTY. GN5600-154 Crankshaft Cowling Flanged Hex Bolt, GN5600-167 M6x25 GN5600-155 Oil Level Sensor DF5600X-168 Flywheel GN5600-156 Governor Arm GN5600-169 DF5600X-157 Governor Spring GN5600-170 Starter Cup GN5600-158 Clip Flanged Hex Nut, GN5600-159 Washer GN5600-171 M14-1.5...
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Page 45: Warranty Statement
(3) years from date of purchase or 500 hours of use; whichever comes first. Ninety days for all WEN products if the tool is used for profes- sional or commercial use. - Page 46 NOTES...
- Page 47 NOTES...
- Page 48 THANKS FOR REMEMBERING V.2024.02.12...
Need help?
Do you have a question about the DF5600X and is the answer not in the manual?
Questions and answers
Looking for the starter that connects and engages with the flywheel. Then also the solinoid unless it's mounted on the starter as one piece
The Wen DF5600X uses a spark ignition system with separate gas and LPG solenoids. The starter circuit includes an engine switch with positions for START, ON, and OFF, and is connected to components like the CO sensor, oil level sensor, and fuel selector switch. The solenoids control fuel flow for gasoline and LPG operation.
This answer is automatically generated