Wen DF430X Instruction Manual
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Wen DF430X Instruction Manual

4375-watt dual fuel generator
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MODEL DF430X
4375-WATT
DUAL FUEL GENERATOR
Instruction Manual
NEED HELP? CONTACT US!
Have product questions? Need technical support? Please feel free to contact us:
1-847-429-9263 (M-F 8AM-5PM CST)
TECHSUPPORT@WENPRODUCTS.COM
IMPORTANT: Your new tool has been engineered and manufactured to WEN's highest standards for dependability,
ease of operation, and operator safety. When properly cared for, this product will supply you years of rugged,
trouble-free performance. Pay close attention to the rules for safe operation, warnings, and cautions. If you use
your tool properly and for its intended purpose, you will enjoy years of safe, reliable service.
WENPRODUCTS.COM
For replacement parts and the most up-to-date instruction manuals, visit

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Summary of Contents for Wen DF430X

  • Page 1 1-847-429-9263 (M-F 8AM-5PM CST) TECHSUPPORT@WENPRODUCTS.COM IMPORTANT: Your new tool has been engineered and manufactured to WEN’s highest standards for dependability, ease of operation, and operator safety. When properly cared for, this product will supply you years of rugged, trouble-free performance. Pay close attention to the rules for safe operation, warnings, and cautions. If you use your tool properly and for its intended purpose, you will enjoy years of safe, reliable service.

  • Page 2: Table Of Contents

    CONTENTS WELCOME Specifications ....................3 Introduction ..................... 4 SAFETY General Safety Rules ..................5 Generator Safety Warnings ................7 BEFORE OPERATING Know Your Generator ..................10 Unpacking & Packing List ................12 Assembly & Adjustments ................13 Generator Preparation ..................14 OPERATION &...

  • Page 3: Specifications

    SPECIFICATIONS GENERATOR Model Number DF430X Gasoline: 3500 Watts Rated Wattage LPG: 3150 Watts Gasoline: 4375 Watts Surge Wattage LPG: 3950 Watts Phase Single Frequency 60 Hz Rated Voltage 120V Rated Amperage 29.2A Product Dimensions (With Wheel Kit) 22-3/8 in. x 26-3/4 in. x 21-5/16 in.

  • Page 4: Introduction

    INTRODUCTION Thanks for purchasing the WEN 4375-Watt Dual Fuel Generator. Refer to the illustration below for the location of the serial number on the specifications label. Record the generator information in the spaces provided below. If as- sistance for information or service is required, please contact customer service by calling 1-847-429-9263, M-F 8-5 CST;...

  • Page 5: General Safety Rules

    GENERAL SAFETY RULES WARNING! Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury. Safety is a combination of common sense, staying alert and knowing how your item works. The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.
  • Page 6 GENERAL SAFETY RULES WARNING! Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury. Safety is a combination of common sense, staying alert and knowing how your item works. The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.

  • Page 7: Generator Safety Warnings

    GENERATOR SAFETY WARNINGS DANGER! CARBON MONOXIDE Using a generator indoors CAN KILL YOU IN MINUTES. Generator exhaust contains carbon monoxide (CO). This is a poison gas you cannot see or smell. If you can smell the generator exhaust, you are breathing CO. But even if you cannot smell the exhaust, you could be breathing CO.
  • Page 8 GENERATOR SAFETY WARNINGS WARNING! Do not let comfort or familiarity with the product replace strict adherence to product safety rules. Failure to follow the safety instructions may result in serious personal injury. OPERATING ENVIRONMENT 3. If any part of the generator, electrical device or pow- er cord is broken, damaged, or defective, make sure 1.
  • Page 9 GENERATOR SAFETY WARNINGS WARNING! Do not let comfort or familiarity with the product replace strict adherence to product safety rules. Failure to follow the safety instructions may result in serious personal injury. TO MAXIMIZE THE LIFESPAN OF YOUR GENERATOR: We recommend running your generator at least once a month for 20 to 30 minutes.

  • Page 10: Know Your Generator

    KNOW YOUR GENERATOR TOOL PURPOSE Generators provide you with power when and where you need it most. Refer to the following diagrams to become familiarized with all the parts and controls of your Generator. The components will be referred to later in the manual for assembly and operation instructions.
  • Page 11 KNOW YOUR GENERATOR CONTROL PANEL 1. Fuel Selector Switch 5. NEMA L5-30R Receptacle Turn the dial to easily switch between gasoline or LPG be- 6. Grounding Nut fore operation. Connection point for grounding the generator to the 2. Data Meter earth.

  • Page 12: Unpacking & Packing List

    UNPACKING & PACKING LIST UNPACKING With the help of a friend or trustworthy foe, such as one of your in-laws, carefully remove the generator from the packaging and place it on a sturdy, flat surface. Make sure to take out all contents and accessories. Do not discard the packaging until everything is removed.

  • Page 13: Assembly & Adjustments

    ASSEMBLY & ADJUSTMENTS TO INSTALL THE SUPPORT BRACKET: The support bracket (Fig. 1 - 1) comes with the two feet (Fig. 1 - 2) pre-installed with two hex nuts (Fig. 1 - 3) and two hex bolts (Fig. 1 - 4). Attach the support bracket (Fig. 1 - 1) to the frame of the generator using the two included M8x16 bolts (Fig.

  • Page 14: Generator Preparation

    NOTE: Extend the lifespan of your generator by catching the loose metal filaments that naturally build up inside the crank case with the WEN Magnetic Dipstick (Model 55201), avail- able for purchase at wenproducts.com. Lower Fill Line...
  • Page 15 GENERATOR PREPARATION TO CHECK OIL LEVEL (before every subsequent start): Fig. 5 1. Place the generator on a level surface. Make sure the engine is OFF before adding or checking oil. 2. Remove and wipe the dipstick with a clean rag. Upper Limit 3.
  • Page 16 GENERATOR PREPARATION TO ADD GASOLINE: Fig. 6 Fuel Cap Fuel Gauge 1. Place the generator on a level surface. Make sure the engine is OFF before adding or checking the fuel. 2. Unscrew the fuel cap (Fig. 6) and set it aside. The fuel cap may be tight and hard to unscrew.
  • Page 17 GENERATOR PREPARATION FUEL OPTION B: LIQUID PETROLEUM GAS (LPG) (CONT.) NOTE: LPG regulator inlet pressure is approximately 30 PSI at 0 °F, and 218 PSI at 100 °F. • You can use LPG tanks with Type 1, right hand Acme threads with this generator. Verify that the qualification date on tank has not expired.
  • Page 18 This kit should be installed by a qualified mechanic. Contact customer service at 1-847-429-9263 (M-F 8-5 CST), or email techsupport@wenproducts.com for information about service centers near you. You can order the kit at wenproducts.com by searching part number DF430X-HA36 or DF430X-HA68. Refer to the instructions included with your altitude kit for more information about installation.

  • Page 19: Starting The Generator

    STARTING THE GENERATOR Before starting the generator, make sure you have read and performed the steps in the “Generator Preparation” sec- tion of this manual. If you are unsure about how to perform any of the steps in this manual please call 1-847-429-9263 (M-F 8-5 CST) for customer service.
  • Page 20 STARTING THE GENERATOR BEFORE STARTING THE GENERATOR Fig. 11 1. Verify that the generator is outside on a dry, level sur- face. Allow at least two feet of clearance on all sides of the generator. 2. To maximize safety, check that the generator is properly grounded (see “Ground the Generator”).

  • Page 21: Using The Generator

    USING THE GENERATOR CALCULATING THE WATTAGE OF YOUR DEVICE(S) Connect electrical devices running on AC current according to their wattage requirements. Calculate the total run- ning wattage and starting wattage of the device(s) you wish to connect, and MAKE SURE that they are within the capacity of your generator and the capacity of each individual outlet.
  • Page 22 USING THE GENERATOR CALCULATING THE WATTAGE OF YOUR DEVICE(S) - CONTINUED The chart below serves as a reference for the estimated wattage requirements of common electrical devices. How- ever, do not solely rely on this chart - all electronics and appliances are built differently. Always check the wattage listed on the electrical device before consulting this chart.
  • Page 23 USING THE GENERATOR CONNECTING ELECTRICAL DEVICES CAUTION: Become familiar with the functions and capacity of each component on the control panel (page 11) before connecting electrical devices. Do not overload generator or individual panel receptacles. Do not connect 50Hz or 3-phase loads to the generator. Follow the steps below to properly connect your device(s) to the generator: 1.
  • Page 24 • The CO sensor has a lifetime of about 7 years and is capable of monitoring its lifetime. If your generator shows an error light several years after purchase, it may be time to replace the CO sensor. Contact WEN customer service...

  • Page 25: Shutting Off The Generator

    USING THE GENERATOR CHANGING FUELS 1. Before changing the fuel source, make sure the generator is turned off or running under half-load. Do not change fuel when generator is over half-load. 2. If switching from LPG to gasoline, turn off the LPG tank valve and disconnect LPG fuel tank from generator. Then turn ON the fuel valve.

  • Page 26: Maintenance

    MAINTENANCE RECOMMENDED MAINTENANCE SCHEDULE Proper routine maintenance of the generator will help prolong the life of the machine. Please perform maintenance checks and operations according to the maintenance schedule below, Table 4. If there are any questions about the maintenance procedures listed in this manual, please contact customer service at 1-847-429-9263 (M-F 8-5 CST), or email techsupport@wenproducts.com.
  • Page 27 MAINTENANCE CLEANING THE GENERATOR Keep the generator clean to prevent improper operation or machine damage from dirt and debris. Inspect all ventila- tion openings on the generator. These openings must be kept clean and unobstructed. If the generator becomes dirty, use a damp cloth to wipe exterior surfaces. Use a soft bristle brush to loosen dirt and oil and use a vacuum to pick up loose dirt.
  • Page 28 MAINTENANCE CHECKING/ADDING OIL Check the oil level before each use and every 8 hours of operation. The oil capacity of the generator engine is 20.3 fl. ounces (0.6 L). Add oil when the oil level is low. For proper type and weight of oil refer to “add oil”...
  • Page 29 MAINTENANCE AIR FILTER MAINTENANCE Check every 50 hours of operation (refer to Recommended Maintenance Schedule). Routine maintenance of the air filter helps maintain proper airflow to the carburetor. Occasionally check that the air filter is free of excessive dirt. Clean air filter more frequently in dirty or dusty conditions To inspect and clean the air filter: Fig.
  • Page 30 Fig. 20 We recommend replacing with an Torch F7TC spark plug (part no. DF430X-216), available for purchase at wenproducts.com. 0.6 - 0.8 mm 4. If re-using the spark plug, use a wire brush to clean any dirt from around the spark plug base, then re-gap the spark plug.
  • Page 31 MAINTENANCE DRAINING THE FUEL TANK Drain and clean the fuel tank each year, or before storing the generator for longer than two months. To drain the fuel tank: 1. Prepare an approved gasoline-storage container to collect the drained fuel. Place it near the fuel valve. 2.

  • Page 32: Transportation & Storage

    TRANSPORTATION & STORAGE TRANSPORTING THE GENERATOR To prevent fuel spillage when transporting, be sure to perform the following to your generator: 1. Tighten the fuel cap and make sure the fuel valve is turned OFF. 2. Make sure the engine switch is in the OFF position. 3.

  • Page 33: Troubleshooting Guide

    CO levels too high. Refer to “CO Sensor Information”. CO sensor disconnected, re- Connect or install the CO sensor. If an error is shown, contact WEN cus- moved, or faulty. tomer service for assistance. Also refer to “CO Sensor Information”.

  • Page 34: Wiring Diagram

    WIRING DIAGRAM...

  • Page 35: Exploded View & Parts List

    EXPLODED VIEW & PARTS LIST GENERATOR...
  • Page 36 EXPLODED VIEW & PARTS LIST GENERATOR Part No. Description Qty. Part No. Description Qty. 56500-001 Handrail Jacket DF430X-034 Rear Bracket DF430X-002 Push Handle 56500-036 Nut, M8 GN6000-003 Nut M8 56500-037 Earth Wire 56500-001 Handrail Plug GN6000-038 Damping Pad GN6000-005 Bolt, M8x40 56500-1038 Washer, ɸ6...
  • Page 37 EXPLODED VIEW & PARTS LIST GENERATOR Part No. Description Qty. Part No. Description Qty. GN9500X-071 CO Alarm Controler DF430X-070 Bolt, M4x12 Self-tappling Screw, DF430X-071 Bolt, M5x12 DF430X-065 ST4.2x16 DF430X-072 Clamp DF430X-066 Across Bar DF430X-073 Clip DF430X-067 Natural Gas Pipe DF430X-074...
  • Page 38 EXPLODED VIEW & PARTS LIST ENGINE...
  • Page 39 EXPLODED VIEW & PARTS LIST ENGINE Part No. Description Qty. Part No. Description Qty. GN9500-101 Bolt, M6x16 GN9500-140 Nut, M6 DF430X-076 Valve Cover Gasket, Cylinder DF430X-097 Head DF430X-077 Breather Hose Pin, ɸ10×16 DF430X-098 DF430X-078 Gasket, Valve Cover DF430X-099 Push Rod...
  • Page 40 EXPLODED VIEW & PARTS LIST ENGINE Part No. Description Qty. Part No. Description Qty. DF430X-118 Governor Gear Shaft DF430X-132 Recoil Starter DF430X-119 Governor Spring 56500-192 Washer, ɸ6 DF430X-120 Throttle Linkage DF430X-133 Bolt, M6x10 DF430X-121 Idle Spring DF430X-134 Bolt, M6x14 DF430X-122...
  • Page 41 Part No. Description Qty. GN9500-313 Multi-Meter AC 120V NEMA 56500-206 TT-30R RV Outlet GN9500X-302 CO Sensor LED GN9500-312 Grounding Nut 56500-208 AC Breaker, 20A DF430X-143 AC Breaker, 25A AC 120V NEMA 56500-205 5-20R AC 120V DF430X-144 Duplex Outlet L5-30R Outlet...

  • Page 42: Warranty Statement

    Contact techsupport@wenproducts.com or 1-847-429-9263 with the following information to make arrangements: your shipping address, phone number, serial number, required part numbers, and proof of purchase. Damaged or defective parts and products may need to be sent to WEN before the replacements can be shipped out.
  • Page 43 NOTES...
  • Page 44 THANKS FOR REMEMBERING V. 2022.09.27...

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