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Summary of Contents for Thiele SWS 30
- Page 1 SWITCHBOARD SYSTEM UPS 10 - 240 kVA Instruction Manual...
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Page 2: Table Of Contents
Table of content SAFETY ......................................3 Safety instructions ............................3 Symbols used in the instructions ......................3 MAIN FEATURES ..................................4 2.1. Contents ..............................4 2.2. Functions and properties .......................... 4 INSTALLATION ....................................5 Packaging control ............................5 View of UPS housing ........................... 5 LCD control panel ............................6 Installation instructions ..........................6 External protective devices ........................ -
Page 3: Safety
SAFETY Important safety standards - Keep these instructions in a safe place. There are dangers inside the UPS due to the voltage and high temperatures. During installation, commissioning and maintenance, we therefore ask you to observe the locally applicable safety regulations and the relevant laws. Failure to do so could result in personal injury or damage to the appliance. -
Page 4: Main Features
MAIN FEATURES 2.1. Content This is a series of high-frequency online UPSs with three-phase input and output. The UPS can eliminate most of the power supply problems such as power failure, overvoltage, undervoltage, sudden voltage drop, voltage spike, voltage fluctuation, overcurrent, current spike, total harmonic distortion (THD), interference noise, frequency fluctuation, etc. -
Page 5: Installation
INSTALLATION Packaging control 1. Do not tilt the UPS when removing it from the packaging. 2. Check the appearance to determine whether the UPS has been damaged during transportation. Do not switch on the UPS if you notice any damage. In this case, contact the supplier immediately. 3. -
Page 6: Lcd Control Panel
LCD control panel LED ( „Alarm“, „Bypass“, „Akku“, „Inverter“) LCD-Display Scroll-Button Powerbutton OFF Power button ON ("cold start" when switched on via battery) Installation instructions ◆ Set up the UPS in a clean environment, away from vibrations, dust, moisture and flammable or corrosive gases and liquids. -
Page 7: External Protective Devices
External protective devices For safety reasons, an external switch must be installed on the supply network and between the battery housing and the UPS. This chapter provides guidelines for specialist installers who must be familiar with the local regulations regarding the electrical connections of the devices to be installed. ◆... - Page 8 TABLE OF THE UPS SWITCHES UPS-MODEL 10 KVA 20 KVA 30 KVA 40 KVA 60 KVA INPUT switch 3P 20A / 400Vac 3P 40A / 400Vac 3P 63A / 400Vac 3P 80A / 400Vac 3P 125A / 400Vac OUTPUT switch 3P 20A / 400Vac 3P 40A / 400Vac 3P 63A / 400Vac...
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Page 9: Connection Of Electrical Cables
Connection of electrical cables Once the device has been positioned and attached, connect the electrical cables as described in the connection. Check that the UPS is completely isolated from the external power source and that all electrical disconnectors of the UPS are open. Check that everything is electrically isolated and labeled with all warning signals to prevent accidental activation of the disconnect switches. -
Page 10: Battery Connection
Battery connections There are 4 battery plugs between the battery trays and the UPS on models before 2023 and with a transformer. These must be connected together as shown in the picture. View models before 2023 or with transformer View model up to 40 KVA View models from 60 KVA ATTENTION! Do not mix batteries with different capacities or different brands, or new batteries with old ones. -
Page 11: 3.9 Ups With Air Conditioning
3.9 UPS with air conditioning This UPS has a ventilation system with hoses. These are fully connected. Models from 60 KVA use a hose system that is connected directly to the batteries to vent the batteries. Models up to 40 KVA are vented via a hose directly at the integrated battery cabinet. -
Page 12: 3.10 Parallel Installation Of The Ups
3.10 Parallel installation of the UPS In den folgenden Abschnitten werden die für das parallele System spezifischen Installationsvorgänge erläutert. 3.10.1 Installing the UPS enclosure All UPSs to be installed in the parallel-connected system must be connected as shown in the figure below. AC INPUT AC OUTPUT Make sure that the UPS switch is in the "OFF"... -
Page 13: Access Via Computer (Option Cd Muser4000)
If the load of the UPS is on the inverter and the PC is to be used to enter the output voltage and frequency, the inverter must first be switched off. Download Software MUSER 4000 https://www.thiele-kg.de/downloads.html or scan the QR code... -
Page 14: Commissioning
COMMISSIONING Type of commissioning The UPS is of the double online conversion type, which can be used in the operating modes listed below. ◆ Normal operation The rectifier/battery charger, which is supplied from the mains, supplies DC voltage and current to the inverter and charges the battery. -
Page 15: Switching The Ups On/Off
Switching the UPS 4.2.1 Starting procedure with existing power grid ATTENTION! Make sure that there is adequate grounding The power switch on the top of the UPS is in the (I). ACHTUNG! Check whether the load is correctly connected to the UPS at the output. If the load is not ready to be supplied by the UPS, ensure that it is not connected to the output terminals of the UPS. -
Page 16: Manual Bypass
4.2.3 Manual Bypass To supply the load directly from the mains, simply close the manual bypass isolator switch on the UPS. ATTENTION! If the manual bypass is active and the current is not suitable, the load is not protected by the UPS. Switch to manual bypass. -
Page 17: Switching Off
4.2.5 Switch-off device ATTENTION! This procedure must be carried out to completely switch off the UPS and the load. After all switches and disconnectors have been opened, there is no longer any output voltage. ◆ Press the OFF button on the front panel (4) for a few seconds. The green LED of the inverter switches off and the yellow LED of the static bypass switches on. -
Page 18: Lcd Display
LCD-Display LED-Lights LCD-Display Scroll-Button: button to move on to the next item Power OFF Button Power ON Button View of the UPS control panel ATTENTION! The display shows more functions than those described in these instructions. 1 – Main view 2 –... - Page 19 5 – Battery data view 6 – Load data view 7 –Internal data view 8 – Info view 9 – User settings view 10 - Recording view The ABT function (Automatic Battery Test) can be selected as follows: 10 s every 30 days, 2) 10 min every 30 days, 3) EOD* every 30 days. (*End of discharge).
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Page 20: Parameter Settings And Display
11 – Recording - Event view 12 – Recording Error view (Max. 2000 event records) Parameter settings and display The functions of the buttons for setting the views and parameters of the UPS are described below: Button Function Access SELECT Short press to select, long press to log out Press briefly to confirm, press and hold to switch off (OFF) ON - Press the button... -
Page 21: Messages/Problem Search On The Display
Messages/troubleshooting on the display This section lists the events and alarm messages that the UPS could display. The messages are listed in alphabetical order. This section lists the alarm messages to help you solve any problems that may arise. Messages on the display - operating status and operating mode STATUS of the UPS DEFEKT BYPASS... - Page 22 Alarminformation CODE INDICATES THE DEFECT ON THE UPS TONE (Err) Rectifier defect Continuous whistling tone Defekt-LED leuchtet Inverter defect (including inverter pole bridge short circuit) Continuous whistling tone Defekt-LED leuchtet Inverter thyristor in short circuit Continuous whistling tone Defekt-LED leuchtet Inverter thyristor open Continuous whistling tone Defekt-LED leuchtet...
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Page 23: Options
Options SNMP Card: Option SNMP internal/external ◆ Loosen the two pairs of screws (on all sides of the card). ◆ Carefully remove the card. Carry out the reinsertion procedure in reverse order. The slot named SNMP supports the MegaTec protocol. It should be noted that the NetAgent II-3 card for ports is also a tool for remote monitoring and management of any UPS. -
Page 24: Scheduled Maintenance
Scheduled maintenance Annual maintenance (every six months for critical applications)) The UPS requires scheduled maintenance cycles during its service life in order to maintain operational safety and efficiency. Scheduled maintenance must be carried out by the company that supplied the device or by a company that has been trained on the system by the seller and specializes in the device. - Page 25 Supplementary and equalizing charge. To achieve optimum battery life, a top-up charge is recommended before putting the batteries into operation, provided that the batteries have been stored for more than 6 months, are not older than 9 months in relation to the production date and that the batteries have an open terminal voltage of less than 2.1 V/cell.
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Page 26: Air Conditioning Maintenance (Option)
Air conditioning maintenance (Option) Danger of electric shock! The device is live. Before opening, switch off the power supply and secure it against accidental reactivation! The refrigeration circuit is a maintenance-free and hermetically sealed system. The cooling unit is filled with the required amount of refrigerant at the factory, checked for leaks and subjected to a functional test run. -
Page 27: Appendix 1: Technical Data
APPENDIX 1: TECHNICAL DATA MODELL SWS 30 SWS 40 SWS 60 30 KVA 40 KVA 60 KVA Power 27 KW 36 KW 54 KW Phases 3 phases, 4 cables and earthing Nominal voltage 380/400/415Vac Voltage interval 208~478Vac Frequency interval 45-55 Hz bis 50Hz / 56-66Hz bis 60Hz (selbsttätige Messung) ≥0,99... - Page 28 MODEL SWS 30 SWS 40 SWS 60 Load ≤ 110 %: Duration 60 min，≤ 125%: Duration 10 min，≤ 150%: Normal operation Duration 1 min，≥ 150% switches immediately to bypass Load ≤110%: Duration 10 min，≤ 125%: Duration 1 min，≤150%: Duration Battery operation 10 s，≥...
- Page 29 MODELL SWS 80 SWS 90 SWS 120 SWS 160 80 KVA 90 KVA 120 KVA 160 KVA Power 72 KW 81 KW 108 KW 144 KW Phases 3 phases, 4 cables and earthing Nominal voltage 380/400/415Vac Voltage interval 208~478Vac Frequency interval 45-55 Hz bis 50Hz / 56-66Hz bis 60Hz (selbsttätige Messung) ≥0.99 Power factor...
- Page 30 MODEL SWS 80 SWS 90 SWS 120 SWS 160 Load ≤ 110 %: Duration 60 min，≤ 125%: Duration 10 min，≤ 150%: Duration 1 Normal min，≥ 150% switches immediately to bypass operation Load ≤110%: Duration 10 min，≤ 125%: Duration 1 min，≤150%: Duration 10 s Battery ，≥...
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Page 31: Appendix 2: Problems And Solutions
APPENDIX 2: PROBLEMS AND SOLUTIONS If the UPS does not function normally, the installation, cabling or commissioning may not have been carried out correctly. Check these aspects in particular. If no problems are found when checking these aspects, contact customer service and provide the following information: 1) UPS model, power of the USS and serial number. -
Page 32: Appendix 4: Definition Of The Rs232 Communication Port
Portdefinition: Connection between the USB port of the PC and the USB port of the UPS. USB-PORT PC USB-PORT UPS SIGNAL DESCRIPTION Pin 1 Pin 1 PC: +5V Pin 2 Pin 2 PC: Signal DPLUS Pin 3 Pin 3 PC: Signal DMINUS Pin 4 Pin 4 Grounding... -
Page 33: Appendix 6: Definition Of Communication Port With Voltage-Free Contacts (With Optocoupler)
Port definition: Connection between the RS485 port of the communication device and the S485 port of the UPS. DIRECTION (RJ45) UPS (RJ45) SIGNAL DESCRIPTION Pin 1/5 Pin 1/5 485 + “A” Pin 2/4 Pin 2/4 485 - “B” Pin 7 Pin 7 +12Vdc Pin 8... -
Page 34: Appendix 8: Accessories
SWB System 10 - 240 ● Operating instructions ○ Software MUSER4000 (CD) ● USB-cabel ● EPO-Connector ● ○ vorhanden optional Download Software MUSER https://www.thiele-kg.de/downloads.html oder QR-Code scannen Video Battery replacement https://www.thiele-kg.de/downloads.html oder QR-Code scannen APPENDIX 9: EFFICIENCY TABLE Unten Tabelle und Grafiken der Wirkungsgraddaten:... - Page 35 Model Load 30kVA 40kVA 96,8 97,1 97,5 97,5 97,6 97,5 100% 97,6 98,3...
- Page 36 Vorderer Weinberg 26 Tel.: +49 (0) 71 91 35 60 - 0 E-Mail: info@thiele-kg.de DE - 71522 Backnang Fax: +49 (0) 71 91 35 60 - 19 Internet: www.thiele-kg.de...
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