3-PHASE VOLTAGE STABILISERS identified with the name: ORION PLUS (code SPxxxxxxxxxxxxx) provided that they are installed, maintained and used for the purpose for which they have been designed and built according to good professional practice and in conformity with the Manufacturer’s instructions,...
ORTEA SpA MAT200 aug21 INTRODUCTION This Manual contains the information necessary to ensure correct operation of the unit, efficient maintenance program, avoidance of incorrect use and safety for the personnel involved with the unit performance. The voltage stabilisers described in this manual must be used exclusively for the purpose for which they have been designed and manufactured. Installation must be done according to the instructions provided with this handbook.
ORTEA SpA MAT200 aug21 HEALTH & SAFETY OTES FOR THE OPERATOR DANGER HE VOLTAGE INSIDE THE EQUIPMENT IS DANGEROUS CCESS TO THE COMPONENTS FOR INSTALLATION SETTING INSPECTION AND MAINTENANCE MUST BE GRANTED ONLY TO QUALIFIED PERSONNEL IN CHARGE OF IT AND INFORMED OF THE RELEVANT RISKS EFORE STARTING ANY OPERATION DISCONNECT THE UNIT FROM THE MAINS...
ORTEA SpA MAT200 aug21 to the instructions in this Manual, the unit is designed in order to work and be maintained without risks for people or the environment. The voltage stabiliser is an automatic equipment that does not require maneuvering or command drives. However, personnel dealing with it must be aware of its characteristics, functioning features, signals and alarm indications, maintenance routines and troubleshooting procedures.
ORTEA SpA MAT200 aug21 HANDLING ACKAGING The units can be packaged either in cardboard boxes strapped to a pallet and wound in plastic film or in a wooden crate with seaworthy vacuum bag. Each unit is provided with a label indicating nominal data, consignee data and purchasing order details.
ORTEA SpA MAT200 aug21 STABILISER DESCRIPTION Please refer to the attached Data Sheet for a complete list of the technical characteristics. This handbook deals only with the standard units. If optional devices such as by-pass switch, circuit breakers, etc. are provided, please refer to the attached relevant technical sheets.
ORTEA SpA MAT200 aug21 INSTALLATION & COMMISSIONING DANGER DO NOT CONNECT IN PARALLEL TO EACH OTHER TWO OR MORE VOLTAGE STABILISERS OUTPUT LINES ITE CHOICE The installation site must comply with the basic requirements listed below: unless otherwise agreed upon, the ambient temperature must fall in the -25/+45°C range ...
ORTEA SpA MAT200 aug21 VARIATION RANGE MEANS CHANGING THE UNIT RATED POWER AS WELL HE TWO RANGES ARE ALTERNATIVE TO EACH OTHER AND MUST NOT BE CONNECTED CONTEMPORARILY WARNING B E SURE THAT PHASE AND NEUTRAL WIRES ARE CONNECTED TO THE RELEVANT TERMINALS WAPPING THE INPUT CONNECTION WITH THE OUTPUT ONE COULD CAUSE SERIOUS DAMAGE Check the tightness of the connections and carefully close the cabinet.
ORTEA SpA MAT200 aug21 PARAMETRE POSITION DEFAULT ON = card to assemble as a spare part on older SW2 DIP12 Retrofitting units OFF = original configuration NSTRUMENTATION It is made of two digital multimeters able to monitor the electrical parameters on the input line (from the mains) and on the output one (towards the load).
ORTEA SpA MAT200 aug21 MAINTENANCE OREWORD DANGER CCESS TO THE INTERNAL COMPONENTS FOR INSTALLATION SETTING INSPECTION AND MAINTENANCE MUST BE GRANTED ONLY TO QUALIFIED PERSONNEL IN CHARGE OF IT AND INFORMED OF THE RELEVANT RISKS NY INTERVENTION MUST BE CARRIED OUT IN COMPLIANCE WITH THE HABITUAL RULES ON PERSONAL SAFETY AND USE OF ADEQUATE PROTECTIVE TOOLS In order to ensure the performance throughout its life, the unit must undergo a simple but regular maintenance scheduling.
ORTEA SpA MAT200 aug21 AINTENANCE ACTIVITIES 7.3.1 Generalities WHAT TO DO Dust accumulation may limit the cooling air flow and Clean transformers and all electro- Dry compressed air cause overheating. mechanical components removing Dry cloths Rust may compromise the dielectric properties of dust, dirt and rust materials and components.
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ORTEA SpA MAT200 aug21 WHAT TO DO The pressure exercised on the column Lift the roller and check the following points: is critical for the contact to be efficient. uniformity of the force necessary to lift the rollers If this is not ensured, the current ...
ORTEA SpA MAT200 aug21 CONTROL CARD The control card runs the voltage stabiliser by regulating each phase independently and also monitors the output currents and generates an alarm in case of overcurrent. Under normal working conditions, the output voltage is maintained stable with an accuracy equal to ±0.5% in relation to the rated voltage.
ORTEA SpA MAT200 aug21 8.4.2 B – phase LEDs The phase indications provided are listed in the table below (starting from the top one): POSITION COLOUR FUNCTION Blinking green Card supplied and functioning Increase limit switch yellow DC motor in increasing mode yellow DC motor in decreasing mode Decrease limit switch...
ORTEA SpA MAT200 aug21 ALARMS & SERVICE DANGER CCESS TO THE INTERNAL COMPONENTS MUST BE GRANTED ONLY TO QUALIFIED TRAINED PERSONNEL IN CHARGE OF IT NY OPERATION THAT MIGHT REQUIRE THE UNIT TO BE ENERGISED MUST BE CARRIED OUT IN COMPLIANCE WITH THE HABITUAL RULES CONCERNING PERSONAL SAFETY AND THE USE OF ADEQUATE PROTECTIVE TOOLS In case of anomalies or failure of any component, check that all the instructions given in this manual have been followed.
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ORTEA SpA MAT200 aug21 ACTIVE ALARM SIGNAL ISSUE POSSIBLE CAUSE ACTIONS RELAY over set Adjust the load so that the threshold (unit unit is not overloaded. overload) AXIMUM Control card wrong Check the output CURRENT reading (output instrument ammeter instrument connector connections.
ORTEA SpA MAT200 aug21 ACTIVE ALARM SIGNAL ISSUE POSSIBLE CAUSE ACTIONS RELAY Set total working hours and/or motor Please contact the Service ERVICE movement threshold Dept. REQUIRED exceeded LARM SIGNAL TRANSFER 9.2.1 REM1 relay (terminal P18) The alarm general signal can be transferred to a remote position via the terminals included in the J2 auxiliary terminal block mounted control card below the electronic control card, to which is connected by means of...
ORTEA SpA MAT200 aug21 MAINTENANCE LOG DANGER CCESS TO THE INTERNAL COMPONENTS FOR INSTALLATION SETTING INSPECTION AND MAINTENANCE MUST BE GRANTED ONLY TO QUALIFIED PERSONNEL IN CHARGE OF IT AND INFORMED OF THE RELEVANT RISKS NY INTERVENTION MUST BE CARRIED OUT IN COMPLIANCE WITH THE HABITUAL RULES ON PERSONAL SAFETY AND USE OF ADEQUATE PROTECTIVE TOOLS For a description of the maintenance procedures and frequency, please refer to the relevant Section in the User’s Manual.
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ORTEA SpA Via dei Chiosi, 21 20873 Cavenago Brianza – Milan – ITALY ORTEA S LRQA INTEGRATED MANAGING SYSTEM IS APPROVED BY ACCORDING TO Tel.: ++39 02 95917800 ISO9001 ISO14001 ISO45001 www.ortea.com - ortea@ortea.com...
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