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ORTEA NEXT SIRIUS User Handbook Manual

Three-phase voltage stabiliser
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SIRIUS
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THREE
PHASE VOLTAGE STABILISER
USER HANDBOOK
MAT 186 March 2022

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Summary of Contents for ORTEA NEXT SIRIUS

  • Page 1 SIRIUS THREE PHASE VOLTAGE STABILISER USER HANDBOOK MAT 186 March 2022...

  • Page 2: Table Of Contents

    ORTEA SpA MAT 186 mar22 CONFORMITY DECLARATION.................................. 3 INTRODUCTION ..................................... 4 Information property................................... 4 Reference Normative..................................4 Definitions ......................................4 ENVIRONMENTAL NOTE ................................5 HEALTH & SAFETY ..................................6 Notes for the operator ..................................6 Notes for maintenance..................................6 Behaviour ......................................6 Personal Protective Equipment (PPE) ..............................

  • Page 3: Conformity Declaration

    3-PHASE VOLTAGE STABILISER identified with the name: SIRIUS (code SSxxxxxxxxxxxxx) provided that they are installed, maintained and used for the purpose for which they have been designed and built according to good professional practice and in conformity with the Manufacturer’s instructions,...

  • Page 4: Introduction

    ORTEA SpA MAT 186 mar22 INTRODUCTION This Manual contains the information necessary to ensure correct operation of the unit, efficient maintenance program, avoidance of incorrect use and safety for the personnel involved with the unit performance. The voltage stabilisers described in this manual must be used exclusively for the purpose for which they have been designed and manufactured.

  • Page 5: Environmental Note

    ORTEA SpA MAT 186 mar22 ENVIRONMENTAL NOTE Note Units weighing more than 2000kg do not enter the scope of the 2012/19/EU WEEE Directive (Waste of Electric and Electronic Equipment) as they can be identified as large fixed industrial equipment. Nevertheless, although they do not bear the relevant symbol on their nameplates, it is recommendable to follow the Directive’s guidelines concerning a responsible disposal at the end of their working life.

  • Page 6: Health & Safety

    ORTEA SpA MAT 186 mar22 HEALTH & SAFETY OTES FOR THE OPERATOR DANGER T HE VOLTAGE INSIDE THE EQUIPMENT IS DANGEROUS CCESS TO THE COMPONENTS FOR INSTALLATION SETTING INSPECTION AND MAINTENANCE MUST BE GRANTED ONLY TO QUALIFIED PERSONNEL IN CHARGE OF IT AND INFORMED OF THE RELEVANT RISKS EFORE STARTING ANY OPERATION DISCONNECT THE UNIT FROM THE MAINS...

  • Page 7: Personal Protective Equipment (Ppe)

    ORTEA SpA MAT 186 mar22 3.3.1 Correct behaviour The User is protected against the risks related to the unit operation. The correct use allows for fully and safely exploiting its performance and can be obtained by: following the instructions provided by this use and maintenance Manual ...

  • Page 8: Handling

    ORTEA SpA MAT 186 mar22 HANDLING ACKAGING The units can be packaged either in cardboard boxes strapped to a pallet and wound in plastic film or in a wooden crate with seaworthy vacuum bag. Each unit is provided with a label indicating nominal data, consignee data and purchasing order details. The package bears the usual pictograms (S;U;V) and, in case of wooden crate, the indication of the lifting points for chains or fork-lift trucks.

  • Page 9: Description

    ORTEA SpA MAT 186 mar22 DESCRIPTION Please refer to the attached Data Sheet for a complete list of the technical characteristics. The present handbook deals only with the standard units. If optional devices such as breakers, by-pass switch, etc. are provided, please refer to the attached schematics.

  • Page 10: Installation & Commissioning

    ORTEA SpA MAT 186 mar22 INSTALLATION & COMMISSIONING DANGER DO NOT CONNECT IN PARALLEL TO EACH OTHER TWO OR MORE VOLTAGE STABILISERS OUTPUT LINES ITE CHOICE The installation site must comply with the basic requirements listed below: unless otherwise agreed upon, the ambient temperature must fall in the -25/+45°C range ...

  • Page 11: Start-Up

    ORTEA SpA MAT 186 mar22 TART Before starting up, it is recommendable to check whether haulage and long permanence in a warehouse might have affected the unit. If clear signs of dust, dirt or rust can be detected, follow the instruction given in the Maintenance chapter concerning how to clean the components.

  • Page 12: Maintenance

    ORTEA SpA MAT 186 mar22 MAINTENANCE OREWORD DANGER A CCESS TO THE INTERNAL COMPONENTS FOR INSTALLATION SETTING INSPECTION AND MAINTENANCE MUST BE GRANTED ONLY TO QUALIFIED PERSONNEL IN CHARGE OF IT AND INFORMED OF THE RELEVANT RISKS NY INTERVENTION MUST BE CARRIED OUT IN COMPLIANCE WITH THE HABITUAL RULES ON PERSONAL SAFETY AND USE OF ADEQUATE PROTECTIVE TOOLS In order to ensure the performance throughout its life, the unit must undergo a simple but regular maintenance scheduling.

  • Page 13: Maintenance Activities

    ORTEA SpA MAT 186 mar22 AINTENANCE ACTIVITIES 7.3.1 Generalities WHAT TO DO Dust accumulation may limit the cooling air flow and Clean transformers and all electro- Dry compressed air cause overheating. mechanical components removing dust, dirt Dry cloths Rust may compromise the dielectric properties of and rust materials and components.

  • Page 14: Control Card

    ORTEA SpA MAT 186 mar22 CONTROL CARD The control card runs the unit by regulating each phase independently, monitoring the output currents and generating an alarm in case of overcurrent. Under normal working conditions, the output voltage is maintained stable with an accuracy equal to ±0.5% in relation to the rated voltage.

  • Page 15: Control Card Terminals

    ORTEA SpA MAT 186 mar22 ONTROL CARD TERMINALS REF. TYPE DESCRIPTION 6-pole male CAN bus 34-pole male flat Panel interface RJ11 Modem supply 5-pole screw term. block Motor U 5-pole screw term. block Motor V 5-pole screw term. block Motor W 2-pole screw term.
  • Page 16 ORTEA SpA MAT 186 mar22 DESCRIPTION DISPLAY - VOLTAGE STABILISER – 1- TARGET 2- MAINTENANCE Selection of the target output voltage to be reached and 3- FAN TEST stabilised. If the target is nil, the control board will use the values set by means of the dipswitches DIPSW1 and 5- ALARMS 6- INFO 1...

  • Page 17: Supercapacitor Bank

    ORTEA SpA MAT 186 mar22 DESCRIPTION DISPLAY - Phase-voltage U - V.POWER-FAIL 8000 - (reset 8320) V.BLACKOUT 10000 - (reset 10400) V.PH.LOSS 15000 - (reset 15600) V.MIN 22090 - (reset 22560) V.MAX 24910 - 25380 - 25850 - 26320 - 26790 - 27260 - (reset 24440) ERR I -872 Kp 50 - Phase-voltage V -...

  • Page 18: External Panel

    ORTEA SpA MAT 186 mar22 BUCK/BOOST TRANSFORMER MOTOR MOTOR OUTPUT DRIVE REGULATOR SIGNAL ISOLATING DIGITALIZATION CONDITIONING TRANSFORMER MOTOR CONTROL MOTOR MOTOR OUTPUT DRIVE SIGNAL ISOLATING DIGITALIZATION CONDITIONING TRANSFORMER TEST BODYGUARD SIGNAL CONDITIONING USER ALARM CONNECTION SIGNALS SETTING ON BOARD ON BOARD SIGNAL BODYGUARD XTERNAL PANEL...

  • Page 19: Touchscreen User Interface

    ORTEA SpA MAT 186 mar22 TOUCHSCREEN USER INTERFACE TART PAGE The page, showing company logo and type of unit, appears after a set loading time (approximately ten seconds). After five seconds, the screen moves automatically to the page, set in English by default. After 1 minute, a screen saver reducing MONITOR the display brightness is activated (it can be de-activated by touching any part of the screen).
  • Page 20 ORTEA SpA MAT 186 mar22 Virtual operating mode An arrow indicates in which direction the regulator is compensating (increase voltage or decrease voltage). If the regulation reaches the limit (top or bottom), the relevant icon turns red. 9.2.4 Roller diagnostics (OMR) Roller diagnostics enables temperature detection and check of the correct operation of the contact rollers and consequently allows for measuring the run distance which is a value used to determine the necessity of maintenance.
  • Page 21 ORTEA SpA MAT 186 mar22 The temperature highlighted in yellow is the one that caused the anomaly. Touching the alarmed column, further information regarding the detected anomaly is displayed: 9.2.4.2 Alarm temperature INTERFACE INDICATION ACTION SYNOPTIC Roller fan start The alarmed column circle is red. By touching the relevant area, more information is displayed. Note The “Roller overheating”...

  • Page 22: Voltage Page

    ORTEA SpA MAT 186 mar22 OLTAGE PAGE The page shows the details on input and output phase-to-phase and phase-to-neutral voltage. Keys for the selection of the type of value to display instantaneous voltage maximum voltage in a set time interval minimum voltage in a set time interval average voltage in a set time interval The selected option is the one with the dark field.

  • Page 23: Power Page

    ORTEA SpA MAT 186 mar22 OWER PAGE The page shows the details on input and output power. Select the desired power (active power [kW], reactive power [kvar], apparent power [kVA]) with the relevant key for input and output. The chosen option circle turns green and the indication below those key will be updated accordingly. Beside each phase power indication, the power factor relevant to that phase is also shown.

  • Page 24: Service Page

    ORTEA SpA MAT 186 mar22 Alarm not active anymore The main window is empty, but the red sign in the sidebar is still on. The card buzzer is also still active (unless previously silenced with the relevant SILENCER together with the siren). The unit siren is off, as it automatically switches off when the alarm condition ceases to be.
  • Page 25 ORTEA SpA MAT 186 mar22 LANGUAGE Touch the key to select the desired language. LANGUAGE DATE TIME Touch the key to open the window for typing date and time. DATE TIME At the end, touch to confirm or to abandon the procedure. ENTER EXIT LCD CONTRAST...

  • Page 26: Touchscreen Card

    ORTEA SpA MAT 186 mar22 PROTOCOL Touch the key to enable/disable the available communication protocols (at the PROTOCOLS moment, only ). Touch to abandon the procedure. MODBUS EXIT RESET SETTINGS Touch the key to go back to the factory RESET SETTINGS default.
  • Page 27 ORTEA SpA MAT 186 mar22 SUPPLY POWER L3-C L2-C L1-C L3-C L2-C L1-C 6XA082 CAN BUS RS485 RS485 CAN BUS RS232 CONNECTION CONNECTION 9.9.2 LED meaning REF. COLOUR PARAMETER FLASHING Green +5V CPU LCD POWER OK POWER KO Measure CPU alarm signal Alarm Yellow Measure CPU OK...

  • Page 28: Modbus ® Tcp/Ip Communication Protocol

    ORTEA SpA MAT 186 mar22 10 MODBUS ® TCP/IP communication protocol WARNING MODBUS® COMMUNICATION PROTOCOL IS AVAILABLE IF THE UNIT IS FITTED WITH 01.05.00 EMOTE COMMUNICATION CARD SOFTWARE VERSION NOT OLDER THAN 04.00 ONTROL SOFTWARE VERSION NOT OLDER THAN O INTERFACE IS PROVIDED TO MANAGE THE DATA COMMUNICATION The basic MODBUS®...
  • Page 29 ORTEA SpA MAT 186 mar22 00 05 = Length 01 = board address (unused; it is only an echo of the request) 04 = Function requested by the client 02 = Number of bytes of the response sent 00 C8 = Hex value of the Target voltage (200 V) 10.2.1 Function 03h: Read Holding Register The MODBUS®...
  • Page 30 ORTEA SpA MAT 186 mar22 MSB Transaction ID LSB Transaction ID MSB Protocol ID LSB Protocol ID MSB Length LSB Length server address Function Byte number MSB register 18h LSB register 18h --------------- ------- MSB register 1Fh LSB register 1Fh The response always includes the server address, the function code requested by the client and the contents of the requested registers.

  • Page 31: Error Table

    ORTEA SpA MAT 186 mar22 MSB Protocol ID LSB Protocol ID MSB Length LSB Length server address Function MSB start address LSB start address MSB Word Count LSB Word Count 10.3 E RROR TABLE If an error occurs, the server responds with an error code. Below an example with the response to a read of multiple registers. MSB Transaction ID LSB Transaction ID MSB Protocol ID...
  • Page 32 ORTEA SpA MAT 186 mar22 ADDRESS WORDS DESCRIPTION FORMAT UNIT Phase W motor partial working hours (Service) Int32 Sec. All phase partial working hours Int32 Sec. Alarms (***)Int32 – bit field Phase U input voltage (ph-n) Int16 Volt (ex. 230V) Phase V input voltage (ph-n) Int16 Volt (ex.
  • Page 33 ORTEA SpA MAT 186 mar22 Bit17 “Phase U MAX curr.” Bit18 "Phase V MAX curr.” Bit19 "Phase W MAX curr.” Bit20 "CPU MSTE949" Bit21 "CPU BODY949" Bit22 "PHASE LOST" Bit23 "PHASE SEQUENCE" Bit24 "WRONG FACT.CALIB." Bit25 "WRONG USER CALIB." Bit26 "INPUT PHASE LOST"...
  • Page 34 ORTEA SpA MAT 186 mar22 ADDRESS WORDS DESCRIPTION FORMAT UNIT phase W output active power Int32 phase W output reactive power Int32 phase W output apparent power Int32 phase U output power factor Int32 (ex. 99 if cos ɸ 0,99) phase V output power factor Int32 (ex.

  • Page 35: Alarms & Service

    ORTEA SpA MAT 186 mar22 ALARMS & SERVICE DANGER A CCESS TO THE INTERNAL COMPONENTS MUST BE GRANTED ONLY TO QUALIFIED TRAINED PERSONNEL IN CHARGE OF IT OPERATION THAT MIGHT REQUIRE THE UNIT TO BE ENERGISED MUST BE CARRIED OUT IN COMPLIANCE WITH THE HABITUAL RULES CONCERNING PERSONAL SAFETY AND THE USE OF ADEQUATE PROTECTIVE TOOLS In case of anomaly or failure of any component, check that all the instructions given in this manual have been followed.
  • Page 36 ORTEA SpA MAT 186 mar22 ALARM ACTIVE RELAY ISSUE POSSIBLE CAUSE ACTIONS Same as for Minimum Check incoming voltage. 6-7-8) TERM MAXIMUM voltage but with V Wait until the nominal VOLTAGE condition is re-established. 3-4-5) TERM - Iout over set threshold (unit - Adjust the load so that the overload)
  • Page 37 ORTEA SpA MAT 186 mar22 ALARM ACTIVE RELAY ISSUE POSSIBLE CAUSE ACTIONS Overload in the voltage regulator circuit (and likely on the whole unit) with intervention of the Investigate and eliminate the STABILISATION automatic protection 6-7-8) overload source. TERM < V ...

  • Page 38: Alarms Availability

    ORTEA SpA MAT 186 mar22 11.2 A LARMS AVAILABILITY The description below refers to standard units only. In case of different configuration or denomination, please take into consideration also to the specific unit schematics. 11.2.1 Remote alarm, phase sequence alarm and min/max voltage alarm The alarm signal can be transferred to a remote position via the terminals included in the J2 auxiliary terminal block mounted below the electronic control card, to which is connected by means of the P33 terminal.

  • Page 39: Maintenance Log

    ORTEA SpA MAT 186 mar22 MAINTENANCE LOG DANGER A CCESS TO THE INTERNAL COMPONENTS FOR INSTALLATION SETTING INSPECTION AND MAINTENANCE MUST BE GRANTED ONLY TO QUALIFIED PERSONNEL IN CHARGE OF IT AND INFORMED OF THE RELEVANT RISKS NY INTERVENTION MUST BE CARRIED OUT IN COMPLIANCE WITH THE HABITUAL RULES ON PERSONAL SAFETY AND USE OF ADEQUATE PROTECTIVE TOOLS For a description of the maintenance procedures and frequency, please refer to the relevant Section in the User’s Manual.
  • Page 40 ORTEA SpA Via dei Chiosi, 21 20873 Cavenago Brianza – Milan – ITALY ORTEA S LRQA INTEGRATED MANAGING SYSTEM IS APPROVED BY ACCORDING TO Tel.: ++39 02 95917800 www.ortea.com - ortea@ortea.com ISO9001 ISO14001 ISO45001...

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