Related Manuals for ORTEA NEXT SIRIUS ADVANCE
Summary of Contents for ORTEA NEXT SIRIUS ADVANCE
- Page 1 SIRIUS ADVANCE THREE PHASE VOLTAGE STABILISER USER S HANDBOOK MAT 206 August 2021...
- Page 2 ORTEA SpA MAT 206 may21 2 / 40...
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Page 3: Table Of Contents
ORTEA SpA MAT 206 may21 Summary CONFORMITY DECLARATION ........................................4 INTRODUCTION ............................................ 5 Information property ..............................................5 Reference Normative ............................................... 5 Definitions .................................................. 5 ENVIRONMENTAL NOTES ........................................5 HEALTH & SAFETY ..........................................6 Notes for the operator.............................................. 6 Notes for maintenance ............................................6 Behaviour.................................................. -
Page 4: Conformity Declaration
PHASE identified with the name: SIRIUS ADVANCE (code SZxxxxxxxxZxxxx) provided that they are installed, maintained and used for the purpose for which they have been designed and built according to good professional practice and in conformity with the Manufacturer’s instructions,... -
Page 5: Introduction
ORTEA SpA MAT 206 may21 INTRODUCTION This Manual contains the information necessary to ensure correct operation of the unit, efficient maintenance program, avoidance of incorrect use and safety for the personnel involved with the unit performance. The voltage stabilisers described in this manual must be used exclusively for the purpose for which they have been designed and manufactured. -
Page 6: Health & Safety
ORTEA SpA MAT 206 may21 HEALTH & SAFETY OTES FOR THE OPERATOR DANGER T HE VOLTAGE INSIDE THE EQUIPMENT IS DANGEROUS CCESS TO THE COMPONENTS FOR INSTALLATION SETTING INSPECTION AND MAINTENANCE MUST BE GRANTED ONLY TO QUALIFIED PERSONNEL IN CHARGE OF IT AND INFORMED OF THE RELEVANT RISKS EFORE STARTING ANY OPERATION DISCONNECT THE UNIT FROM THE MAINS... -
Page 7: Personal Protective Equipment (Ppe)
ORTEA SpA MAT 206 may21 environment. The voltage stabiliser is an automatic equipment that does not require maneuvering or command drives. However, personnel dealing with it must be aware of its characteristics, functioning features, signals and alarm indications, maintenance routines and troubleshooting procedures. The full comprehension of this Manual is therefore critical. DANGER T AMPERING AND OR UNAUTHORISED REPLACEMENT OF ONE OR MORE COMPONENTS... -
Page 8: Handling
ORTEA SpA MAT 206 may21 HANDLING ACKAGING The units can be packaged either in cardboard boxes strapped to a pallet and wound in plastic film or in a wooden crate with seaworthy vacuum bag. Each unit is provided with a label indicating nominal data, consignee data and purchasing order details. -
Page 9: Description
ORTEA SpA MAT 206 may21 DESCRIPTION Please refer to the attached Data Sheet for a complete list of the technical characteristics. The units, designed and built in compliance with the European Directives concerning CE marking (Low Voltage Directive and Electromagnetic Compatibility Directive), can be used in both A and B environments according to EN61439-1/2 and are supposed to be connected between mains and user. -
Page 10: Protections
ORTEA SpA MAT 206 may21 automatically switched in or out by means of contactors (AC3type )or solid-state contactors (in relation to the capacitive reactive power required by the system). The capacitors are provided with regenerable metallized plastic dielectric, discharge resistors and overpressure device. ... -
Page 11: Installation & Commissioning
ORTEA SpA MAT 206 may21 INSTALLATION & COMMISSIONING DANGER DO NOT CONNECT IN PARALLEL TO EACH OTHER TWO OR MORE VOLTAGE STABILISERS OUTPUT LINES MBIENT TEMPERATURE Temperature is an important parameter for the correct operation of the unit. The ambient temperature should not exceed the limits given in the table below: [°C] MBIENT TEMPERATURE... -
Page 12: Start-Up
ORTEA SpA MAT 206 may21 TART Before starting-up, it is recommendable to check whether haulage and long permanence in a warehouse might have affected the stabiliser. If clear signs of dust, dirt or rust can be detected, follow the instruction given in the Maintenance chapter concerning how to clean the components. -
Page 13: Maintenance
ORTEA SpA MAT 206 may21 MAINTENANCE OREWORD DANGER A CCESS TO THE INTERNAL COMPONENTS FOR INSTALLATION SETTING INSPECTION AND MAINTENANCE MUST BE GRANTED ONLY TO QUALIFIED PERSONNEL IN CHARGE OF IT AND INFORMED OF THE RELEVANT RISKS NY INTERVENTION MUST BE CARRIED OUT IN COMPLIANCE WITH THE HABITUAL RULES ON PERSONAL SAFETY AND USE OF ADEQUATE PROTECTIVE TOOLS In order to ensure the performance throughout its life, the unit must undergo a simple but regular maintenance scheduling. -
Page 14: Maintenance Activities
ORTEA SpA MAT 206 may21 AINTENANCE ACTIVITIES 7.3.1 Generalities HAT TO DO Dust accumulation may limit the cooling air flow and Clean transformers and all Dry compressed air cause overheating. electro-mechanical components Dry cloths Rust may compromise the dielectric properties of removing dust, dirt and rust materials and components. -
Page 15: Power Factor Correction System
ORTEA SpA MAT 206 may21 POWER FACTOR CORRECTION SYSTEM 7.4.1 Safety recommendations Never open the disconnecting switch on load while the power factor correction bank is switched on. Never perform repeated manoeuvres of the power factor correction banks without respecting the capacitor discharge ... -
Page 16: Base Board
ORTEA SpA MAT 206 may21 BASE BOARD The control board runs the voltage stabiliser by regulating each phase independently. The board also monitors the output currents and generates an alarm in case of overcurrent. Under normal working conditions, the output voltage is maintained stable with an accuracy equal to ±0.5% in relation to the rated voltage. -
Page 17: Control Card Terminals
ORTEA SpA MAT 206 may21 COLOUR PARAMETRE BLINKING Test bench input bypass alarm regular operation probes overheating input regular operation alarm current alarm input alarm regular operation Temperature alarm input alarm regular operation D100 Fan alarm input regular operation alarm Note The highlighted LEDs are ON when the board is working correctly. - Page 18 ORTEA SpA MAT 206 may21 VOLTAGE STABILISER - 1- TARGET 2- MAINTENANCE 3- FAN TEST 5- ALARMS 6- INFO 1 7- INFO 2 DESCRIPTION DISPLAY - VOLTAGE STABILISER – 1- TARGET 2- MAINTENANCE Selection of the target output voltage to be reached and 3- FAN TEST stabilised.
- Page 19 ORTEA SpA MAT 206 may21 DESCRIPTION DISPLAY - AUTOMATIC - T 21.80 (0C17) - phase voltage U - 21923 0034 VTRGT 23500 Irol 0007 Vout 23514 Iout 0003 MaxCnt Over 16 - Short 16 MOVING SEC.661 - phase voltage V - 21907 0034 VTRGT 23500...
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Page 20: Supercapacitor Bank
ORTEA SpA MAT 206 may21 UPERCAPACITOR BANK The bank is a reservoir of electric energy stored in resistor supercapacitor supercapacitors (high capacity capacitors). The purpose is to supply each gearmotor in blackout condition, so that the voltage regulator can reach its minimum voltage position. WARNING T HE VOLTAGE AVAILABLE ON THE BANK IS NOT DANGEROUS... -
Page 21: User Interface
ORTEA SpA MAT 206 may21 NTERFACE SE TUP MEASURES 8.7.1 A – 10” touch display The interactive display provides with information on the electrical parameters and on the status of the unit. It also shows alarm conditions and event history. 8.7.2 B –USB ports Used to update the control card software (... -
Page 22: Touchscreen User Interface
ORTEA SpA MAT 206 may21 TOUCHSCREEN USER INTERFACE TART PAGE The page, showing company logo and type of unit, appears after a set loading time (approximately ten seconds). After five seconds, the screen moves automatically to the page, set in English by default. After 1 minute, a screen saver MONITOR reducing the display brightness is activated (it can be de-activated by touching any part of the screen). -
Page 23: Voltage Page
ORTEA SpA MAT 206 may21 9.2.3 Centre Input and output parametres Display of the parametres on the voltage stabiliser input and ouput. It is possible to choose between phase-to-phase (L-L) and phase-to-neutral (L-N) voltage by touching the relevant key. The voltage indication changes according to the choice. The active choice is the one with white writing on a dark field. -
Page 24: Current Page
ORTEA SpA MAT 206 may21 URRENT PAGE The page shows the details on input, output and roller current. Keys for the selection of the type of value to display instantaneous current maximum current in a set time interval minimum current in a set time interval average current in a set time interval The selected option is the one with the dark field. -
Page 25: Alarm Page
ORTEA SpA MAT 206 may21 LARM PAGE The page shows the details relevant to the active alarm(s). The possible situations are: Still active alarm The type of alarm is indicated in the main window. By touching the key at the bottom, the alarm cannot be reset and RESET ALARMS the indication in the sidebar stays red. - Page 26 ORTEA SpA MAT 206 may21 9.8.1 Setup The left-hand side of the main windows shows the parameters that can be setup LANGUAGE Touch the key to select the desired language. LANGUAGE DATE TIME Touch the key to open the window for typing date and DATE TIME time.
- Page 27 ORTEA SpA MAT 206 may21 NETWORK PARAMETRES Touch the key to NETWORK PARAMETERS open the window for inserting the communication parametres. Touch to abandon the procedure. EXIT By touching , the relevant LOCAL windows appears: Use the numeric keys to digit the codes, ENTER confirm and to abandon the...
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Page 28: Touchscreen Card
ORTEA SpA MAT 206 may21 OUCHSCREEN CARD 9.9.1 Description The card receives input and output data, alarms and status information from the main control card and transfers them to the touchscreen display. The card also manages the remote communication by means of an Ethernet port and the availability of MODBUS TCP/IP protocol. -
Page 29: Remote Communication (Modbus® Tcp/Ip Protocol)
ORTEA SpA MAT 206 may21 REMOTE COMMUNICATION (MODBUS® TCP/IP PROTOCOL) WARNING MODBUS® COMMUNICATION PROTOCOL IS AVAILABLE IF THE UNIT IS FITTED WITH 01.05.00 EMOTE COMMUNICATION CARD SOFTWARE VERSION NOT OLDER THAN 04.00 ONTROL SOFTWARE VERSION NOT OLDER THAN O INTERFACE IS PROVIDED TO MANAGE THE DATA COMMUNICATION The basic MODBUS®... - Page 30 ORTEA SpA MAT 206 may21 10.2.1 Function 03h: Read Holding Register The MODBUS® function 03 allows for one or more consecutive setup information from the server memory to be read. Up to 9 consecutive addresses can be read. The address of each measure is listed in a tables further on. If the measure address is not included in the table or the number of requested measures exceeds 9, the board will return an error code (see error table) client query example:...
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Page 31: Error Table
ORTEA SpA MAT 206 may21 10.3 E RROR TABLE If an error occurs, the server responds with an error code. Below an example with the response to a read of multiple registers. MSB Transaction ID LSB Transaction ID MSB Protocol ID LSB Protocol ID MSB Length LSB Length... - Page 32 ORTEA SpA MAT 206 may21 Bit3 "Overheating roller" Bit4 "Phase U short curr." – Regulator Motor Bit5 "Phase U Vout min" Bit6 "Phase U Vout max" Bit7 "Phase U locked" – Regulator Motor Bit8 "Phase V short curr." – Regulator Motor Bit9 "Phase V Vout min"...
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Page 33: Alarms & Service
ORTEA SpA MAT 206 may21 ALARMS & SERVICE DANGER A CCESS TO THE INTERNAL COMPONENTS MUST BE GRANTED ONLY TO QUALIFIED TRAINED PERSONNEL IN CHARGE OF IT NY OPERATION THAT MIGHT REQUIRE THE UNIT TO BE ENERGISED MUST BE CARRIED OUT IN COMPLIANCE WITH THE HABITUAL RULES CONCERNING PERSONAL SAFETY AND THE USE OF ADEQUATE PROTECTIVE TOOLS In case of anomaly or failure of any component, check that all the instructions given in this manual have been followed. - Page 34 ORTEA SpA MAT 206 may21 ALARM ISSUE POSSIBLE CAUSE ACTIONS Check incoming voltage. Same as for Minimum AXIMUM Wait until the nominal condition voltage but with V VOLTAGE is re-established. - Iout over set threshold (unit overload) - Adjust the load so that the unit - Control board wrong is not oveloaded.
- Page 35 ORTEA SpA MAT 206 may21 ALARM ISSUE POSSIBLE CAUSE ACTIONS Check that P30 terminal is Control board issue correctly connected and that no UTPUT (terminal P30) or circuit fuse has blown. VOLTAGE SIGNAL fuses (if present) If necessary, replace the card FAILURE with a spare one.
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Page 36: Alarms Availability
ORTEA SpA MAT 206 may21 ALARM ISSUE POSSIBLE CAUSE ACTIONS Supplying system configuration Connect the board to a PC to HASE ROTATION The system operates in the check the alarm and adjust the ERROR same way as with the relevant parameter. stabilisation off alarm 11.2 A LARMS AVAILABILITY... -
Page 37: Service
ORTEA SpA MAT 206 may21 ISSUE POSSIBLE CAUSES EMEDIES Check that the current transformer is connected HE CONTROLLER FAILS TO Current transformer incorrectly installed upstream both load and power factor correction SWITCH IN THE CAPACITOR on phase L1. BANKS The controller is set to manual mode. Switch to automatic mode of operation. -
Page 38: Maintenance Log
ORTEA SpA MAT 206 may21 MAINTENANCE LOG DANGER A CCESS TO THE INTERNAL COMPONENTS FOR INSTALLATION SETTING INSPECTION AND MAINTENANCE MUST BE GRANTED ONLY TO QUALIFIED PERSONNEL IN CHARGE OF IT AND INFORMED OF THE RELEVANT RISKS NY INTERVENTION MUST BE CARRIED OUT IN COMPLIANCE WITH THE HABITUAL RULES ON PERSONAL SAFETY AND USE OF ADEQUATE PROTECTIVE TOOLS ’... - Page 40 ORTEA SpA Via dei Chiosi, 21 20873 Cavenago Brianza – Milan – ITALY ORTEA S LRQA Tel.: ++39 02 95917800 INTEGRATED MANAGING SYSTEM IS APPROVED BY ACCORDING TO www.ortea.com - ortea@ortea.com ISO9001 ISO14001 ISO45001...
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