ORTEA NEXT GEMINI User Manual

Three/single-phase static voltage stabilisers

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SINGLE
PHASE STATIC VOLTAGE STABILISERS
-
THREE
PHASE STATIC VOLTAGE STABILISERS
GEMINI
AQUARIUS
'
USER
S MANUAL
MAT178 August 2021

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Summary of Contents for ORTEA NEXT GEMINI

  • Page 1 GEMINI SINGLE PHASE STATIC VOLTAGE STABILISERS AQUARIUS THREE PHASE STATIC VOLTAGE STABILISERS ’ USER S MANUAL MAT178 August 2021...
  • Page 2: Table Of Contents

    Response speed in relation to the input voltage variation..........................10 Current management......................................11 LR control card (mounted on units up to Gemini 20-15 and Aquarius 60-15)..................11 HR control card (mounted on the units starting from Gemini 30-15 and Aquarius 90-15)..............14 ALARMS & SERVICE................................16 Alarms............................................16 Alarm signal transfer......................................17...
  • Page 3: Conformity Declaration

    - ortea@ortea.com under its own responsibility and in the person of its Legal Representative DECLARES that the products: & 3- PHASE PHASE STATIC VOLTAGE STABILISERS identified with the names: GEMINI ( CODE XXXXXXXXXXXXX SINGLE PHASE AQUARIUS ( CODE XXXXXXXXXXXXX THREE...
  • Page 4: Introduction

    ORTEA SpA MAT178 aug21 INTRODUCTION This Manual contains the information necessary to ensure correct operation of the unit, efficient maintenance program, avoidance of incorrect use and safety for the personnel involved with the unit performance. The voltage stabilisers described in this manual must be used exclusively for the purpose for which they have been designed and manufactured.
  • Page 5: Health & Safety

    ORTEA SpA MAT178 aug21 HEALTH & SAFETY OTES FOR THE OPERATOR DANGER HE VOLTAGE INSIDE THE EQUIPMENT IS DANGEROUS CCESS TO THE COMPONENTS FOR INSTALLATION SETTING INSPECTION AND MAINTENANCE MUST BE GRANTED ONLY TO QUALIFIED PERSONNEL IN CHARGE OF IT AND INFORMED OF THE RELEVANT RISKS EFORE STARTING ANY OPERATION DISCONNECT THE UNIT FROM THE MAINS...
  • Page 6: Behaviour

    ORTEA SpA MAT178 aug21 DANGER INDICATIONS While carrying out the maintenance routine, ensure that the unit cannot be energised without the ACK OF maintainer’s awareness. To this purpose, padlock the upstream interrupting device and affix INFORMATION warning signs. EHAVIOUR The personnel dealing with the unit shall operate strictly in conformity with the requirements set forth by the health and safety at work Rules and Regulations enforced in the Country of installation.
  • Page 7: Handling

    The stabilisers are designed and built in compliance with the European Directives concerning CE marking (Low Voltage Directive and Electromagnetic Compatibility Directive) and can be used in both A and B environments according to EN61439.1/-2. GEMINI (1-ph.) AQUARIUS (3-ph.) Based on the maximum input current...
  • Page 8: Working Principle

    ORTEA SpA MAT178 aug21  ‘Buck/boost’ transformer. Allows for adding or subtracting the voltage necessary to compensate for the mains fluctuation.  IGBT microprocessor-based control and regulating board. The control circuit compares the output voltage value to the set one. When the percentage variation is higher than desired, the control board generates the compensation necessary to bring back the output voltage within the nominal range.
  • Page 9: Start-Up

    ORTEA SpA MAT178 aug21 (PPE). T THE INVOLVED RISKS LWAYS USE SUITABLE TOOLS AND ERSONAL ROTECTIVE QUIPMENT HE OPERATIONS MUST BE CARRIED OUT IN CONFORMITY WITH THE RULES AND REGULATIONS ENFORCED IN THE OUNTRY OF INSTALLATION Note The installation of co-ordinated differential circuit breakers upstream and downstream the unit is under the sole responsibility of the site manager.
  • Page 10: Maintenance

    ORTEA SpA MAT178 aug21 MAINTENANCE DANGER CCESS TO THE INTERNAL COMPONENTS FOR INSTALLATION SETTING INSPECTION AND MAINTENANCE MUST BE GRANTED ONLY TO QUALIFIED PERSONNEL IN CHARGE OF IT AND INFORMED OF THE RELEVANT RISKS NY INTERVENTION MUST BE CARRIED OUT IN COMPLIANCE WITH THE HABITUAL RULES CONCERNING PERSONAL SAFETY AND USE OF ADEQUATE PROTECTIVE TOOLS In order to ensure the performance throughout its life, the stabiliser must undergo a simple but regular maintenance scheduling.
  • Page 11: Current Management

    ORTEA SpA MAT178 aug21 URRENT MANAGEMENT V stabilised if Imax persists V not stabilised and for less than 5 secs decreasing if I>Ipeak Vnom V stabilised but lower than Vn if Imax persists for longer than 5 secs regular Immediate operation alarm and interruption in...
  • Page 12 ORTEA SpA MAT178 aug21 8.5.2 RIMMERS DANGER UE TO THE PRESENCE OF DANGEROUS VOLTAGE ON THE BOARD ALWAYS USE INSULATED TOOLS AND GLOVES Rotate the trimmers gently without applying too much force. R240 R259 PARAMETER NOTE Adjust in order not to have system oscillation during the regulation operation. The trimmer alters the parameter DP.deltaDutyRamp (parameter 39 in the ‘Work setup’...
  • Page 13 ORTEA SpA MAT178 aug21 8.5.5 WITCH CONFIGURATION DIP-SWITCH 1 - 8 PARAMETRE POSITION DEFAULT DIP1 DIP2 TARGET Vac Selection of the rms voltage to stabilize DIP1 Not active if the value is set via software. They become DIP2 active if the configuration is altered. 230 default DIP3 Enabling of target regulation via external potentiometer...
  • Page 14: Control Card (Mounted On The Units Starting From Gemini 30-15 And Aquarius 90-15)

    ORTEA SpA MAT178 aug21 CONTROL CARD ( 30-15 90-15) MOUNTED ON THE UNITS STARTING FROM EMINI QUARIUS It includes a base module (card A) and a top one (card B). Note The control board software is set during the testing routine and cannot be altered by the final user. 8.6.1 A: LED MEANING...
  • Page 15 ORTEA SpA MAT178 aug21 8.6.4 ARD B TRIMMERS DANGER UE TO THE PRESENCE OF DANGEROUS VOLTAGE ON THE BOARD ALWAYS USE INSULATED TOOLS AND GLOVES Rotate the trimmers gently without applying too much force. USB_ID R141 R145 CPU STAB SET MIN/MAX OUT SCORTA SPARE INPUTS PARAMETER...
  • Page 16: Alarms & Service

    ORTEA SpA MAT178 aug21 PARAMETRE POSITION DEFAULT Min/max voltage alar enabling Enables the generation of fan alarm if the output voltage goes DIP8 ON= enabled / OFF= disabled beyond the nominal range for a set time. The threshold is adjustable through the trimmer and a software parametre. PARAMETRE POSITION DEFAULT...
  • Page 17: Alarm Signal Transfer

    ORTEA SpA MAT178 aug21 SIGNAL ALARM TYPE ACTIVE RELAY DESCRIPTIONE NOTES REM ALL Excessive temperature detected inside the LR: term. P16 VERHEATING cabinet. HR: term. P7 Check the correct ventilation of The temperature detected on the board (i.e. the unit (not hindered air-flow, REM ALL the highest temperature between VIN and fan operation, absence of...
  • Page 18: Service

    ORTEA SpA MAT178 aug21 9.2.2 HR – A ( CARD BASE RELAY TERMINAL DESCRIPTION REM_ALL MAX V / MIN V pin 1: common REM_ALL generic alarm pin 2: NO contact pin 3: NC contact pin 1: common MAX V/MIN V min/max voltage alarm pin 2: NO contact pin 3: NC contact...
  • Page 19: Accessories

    ORTEA SpA MAT178 aug21 ACCESSORIES The selected items are integrated in the stabiliser. INPUT ISOLATING TRANSFORMER  Separation between the stabiliser (and its load) and the mains, with isolating transformer protection against overvoltage, which are discharged to ground via the ...
  • Page 20: Technical Data

    ORTEA SpA MAT178 aug21 TECHNICAL DATA EMINI GEMINI GEMINI PLUS Voltage regulation IGBT controlled Selectable output voltage* 220-230-240V Output accuracy ± 0.5% Frequency 50/60Hz ±5% Admitted load variation 0 - 100% Cooling Forced ventilation Ambient temperature -25/+45°C Storage temperature -25/+60°C...
  • Page 21: Aquarius

    ORTEA SpA MAT178 aug21 QUARIUS AQUARIUS AQUARIUS PLUS Voltage stabilisation Independent phase control Voltage regulation IGBT controller 220-230-240V (L-N) Selectable output voltage * 380-400-415V (L-L) Output accuracy ± 0.5% Frequency 50/60Hz ±5% Admitted load variation 0 - 100% Cooling Forced ventilation Ambient temperature -25/+45°C Storage temperature...
  • Page 22: Maintenance Log

    ORTEA SpA MAT178 aug21 MAINTENANCE LOG DANGER CCESS TO THE INTERNAL COMPONENTS FOR INSTALLATION SETTING INSPECTION AND MAINTENANCE MUST BE GRANTED ONLY TO QUALIFIED PERSONNEL IN CHARGE OF IT AND INFORMED OF THE RELEVANT RISKS NY INTERVENTION MUST BE CARRIED OUT IN COMPLIANCE WITH THE IN FORCE REGULATIONS CONCERNING PERSONAL SAFETY AND USE OF ADEQUATE PROTECTIVE TOOLS For a description of the maintenance procedures and frequency, please refer to the relevant Section in the User’s Manual.
  • Page 24 by ORTEA SpA Via dei Chiosi, 21 20873 Cavenago Brianza – Milan – ITALY ORTEA S LRQA Tel.: ++39 02 95917800 INTEGRATED MANAGING SYSTEM IS APPROVED BY ACCORDING TO www.ortea.com - ortea@ortea.com ISO9001 ISO14001 ISO45001...

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Aquarius

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