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Summary of Contents for LogTag UTRID-16F W
- Page 1 LogTag ® UTRID-16F V4 USB/PDF RECORDER PRODUCTION WORK INSTRUCTION MANUAL © Copyright LogTag Recorders, 2019 Revision 1.01 Tuesday, 15 November 2022 Using STM32L433RCT6 INCORPORATING 100% TEMPERATURE STRESS TEST and CUSTOMISATION PROCEDURES...
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Page 2: Revision History
Updated BOM for UTRID-16F V4 Updated images using UTRID-16F V4 PCBA Updated Production Software images to 28r121 1.01 15/11/22 Removed C28 from BOM Updated component placement and schematic in Appendix1 and Appendix1b LogTag UTRID-16F V4 Work Instruction Manual Revision 1.01 Page 2/53... -
Page 3: Table Of Contents
CONTENTS REVISION HISTORY ..............................2 CONTENTS ..................................3 SUMMARY FLOWCHART OF LOGTAG UTRID-16F V4 ASSEMBLY ..............5 MANUFACTURING PHASE 1: PCBA ..............5 ASSEMBLY AND MOUNTING IN CASE MANUFACTURING PHASE 2: F & ................... 6 INAL ASSEMBLY TEST MANUFACTURING PHASE 3: L &... - Page 4 APPENDIX1B: UTRID-16F V4 PCBA CIRCUIT SCHEMATIC ................50 APPENDIX 2: BILL OF MATERIALS ........................51 APPENDIX 3: ICP SPECIFICATION ......................... 52 APPENDIX 4 : UTRID ST-LINK JTAG CABLE CONNECTIONS ................ 53 LogTag UTRID-16F V4 Work Instruction Manual Revision 1.01 Page 4/53...
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Page 5: Summary Flowchart Of Logtag Utrid-16F V4 Assembly
Summary flowchart of LogTag UTRID-16F V4 assembly MANUFACTURING PHASE 1: PCBA assembly and mounting in case SMD mounting (1.1) Paste/SMD mounting/Reflow Mark PCBAs that fail for rework and place panel in INSPECTION marked container with this FAIL Solder quality (1.1) inspection reference. -
Page 6: Manufacturing Phase 2: Final Assembly & Test
PASS MANUFACTURE PHASE 3 CUSTOMISATION Inspection Check there are no shorts between battery terminals LogTag UTRID-16F V4 Work Instruction Manual Revision 1.01 Page 6/53 and other components or pads. Make sure the battery insulation is not damaged Make sure terminal is not touching or piercing the... -
Page 7: Manufacturing Phase 3: Labelling & Shipping
MANUFACTURING PHASE 3: Labelling & Shipping LogTag Customization (3.1) For all LogTags TEST FIXTURE: USB HID Customisation Pack LogTag UTRID for shipment (3.2) LogTag UTRID-16F V4 Work Instruction Manual Revision 1.01 Page 7/53... -
Page 8: Manufacturing Phase 1
Paste stencil matching to Rev4.2= PCB 190722 • Paste type ‘NO-CLEAN’. Reference • LogTag UTRID R4.2 190722 component location map (See APPENDIX 1) Procedure • Place all SMD components as per component location map (see APPENDIX 1) Special Notes •... -
Page 9: Program (Icp) & Test
XXrXX is the version of the installer. This defines the firmware that is programmed into the ARM chip. Please refer to LogTag ST-Link WIM for detailed instructions on how to set-up and program STM32 based devices, using the above program. -
Page 10: Crystal Mounting
• Keep the Soldering Iron temperature at an optimum temperature to solder the joints but to minimise overheat of the crystal component • Soldering for 5 seconds maximum. Soldering Crystal LogTag UTRID-16F V4 Work Instruction Manual Revision 1.01 Page 10/53... -
Page 11: Clean Residue Around Sensor Circuit And Crystal Areas
(Ceramic capacitors can easily be damaged by this!!) Use a PCB cutter to remove the boards from the panel. NOTE: DO NOT distort or stress the panel too much at any time LogTag UTRID-16F V4 Work Instruction Manual Revision 1.01 Page 11/53... -
Page 12: Test & Calibrate Utrid Pcba (Test Fixture)
1.6 Test & calibrate UTRID PCBA (test fixture) The PCBA test uses software called “PCBA test UTRID-16 V4” that runs on a PC under Windows 7. LogTag Production Software version 2.8 build 121 or later is required for this test. Reason for test stage: To verify complete PCBA function and calibrate the temperature sensor circuit. -
Page 13: Setup
Connect UTRID test fixture’s two cables to the test fixture controllers. • Start “Test & Cal UTRID-16 V4 PCBA” software; “UTRID-16 V4 PCBA Test and Cal” icon looks like this: Software opens with the following screen: LogTag UTRID-16F V4 Work Instruction Manual Revision 1.01 Page 13/53... -
Page 14: Procedure
3. Observe that all tests are OK (no Corrective Action window appears) 4. Remove PCBA from test fixture when prompted. 5. Repeat from step 1. All PCBA with “OK” screen should be passed to the next stage. LogTag UTRID-16F V4 Work Instruction Manual Revision 1.01 Page 14/53... -
Page 15: Corrective Action
QC mark in the PCBA’s memory at the end of the test. LogTag UTRID-16F V4 Work Instruction Manual Revision 1.01... -
Page 16: Fit Usb Connector
1. Place USB connector into USB connector mounting jig 2. Place PCBA, making sure to align the mounting tabs with the holes in the PCBA 3. Pull down lever to clamp USB connector down onto the PCBA LogTag UTRID-16F V4 Work Instruction Manual Revision 1.01 Page 16/53... - Page 17 4. Raise lever to enable PCBA to be removed 5. Remove PCBA & inspect USB connector tabs should be bent over as shown in image above. LogTag UTRID-16F V4 Work Instruction Manual Revision 1.01 Page 17/53...
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Page 18: Solder Usb Connector
Solder USB pins. Solder 4 pins of USB connector 4. Raise lever to enable PCBA to be removed NOTE: Ensure the jig clamps are not deforming the metal of the USB plug LogTag UTRID-16F V4 Work Instruction Manual Revision 1.01 Page 18/53... -
Page 19: Solder Electro - Cap & Bridge J1
3. Locate J1 and solder bridge the two pads. Solder bridge the two pads of J1 Inspection OBSERVE POLARITY. Check Cap C17 Polarity is correct. Check Cap C17 is sitting flush into the plastic case. LogTag UTRID-16F V4 Work Instruction Manual Revision 1.01 Page 19/53... -
Page 20: 1.10 Conformal Coat Pcba
1. Apply conformal coat to area shown below using dispensing robot. 2. Allow to dry for 24 hours before proceeding to next step. DO NOT coat the battery pads!!! Conformal coat area marked in red LogTag UTRID-16F V4 Work Instruction Manual Revision 1.01 Page 20/53... -
Page 21: Manufacturing Phase 2
1. Apply a small amount of Sealant with syringe into the slot shown: Sealant bead 2. Place PCBA into Rear Case as shown, press down to the right and left of each PCBA mounting hole to retain the PCBA in the case. LogTag UTRID-16F V4 Work Instruction Manual Revision 1.01 Page 21/53... -
Page 22: Fit Battery And Solder Into Place
Check there are no shorts between battery terminals and other components or pads. Make sure the battery insulation is not damaged Make sure terminal is not touching or piercing the insulation sleeve LogTag UTRID-16F V4 Work Instruction Manual Revision 1.01 Page 22/53... -
Page 23: 2.3 Add Sealant To Crystal & Top Half Case
C2, C3, C30 & R21. Ensure sealant bead covers all of the pads 2. Apply a small amount of Sealant with syringe into the slot shown (near USB port): Sealant bead LogTag UTRID-16F V4 Work Instruction Manual Revision 1.01 Page 23/53... -
Page 24: Assemble Case With Lcd
1. Select LCD and remove protective plastic cover from display face 2. Remove off any dust etc from connecting surfaces and ensure they are clean. Connecting faces must be clean LogTag UTRID-16F V4 Work Instruction Manual Revision 1.01 Page 24/53... - Page 25 4. Place the two zebras to “stand” onto the edges of the display panel as shown below :- Zebras LogTag UTRID-16F V4 Work Instruction Manual Revision 1.01 Page 25/53...
- Page 26 6. Place bottom half case with PCBA over top of top half case with LCD and zebra connectors installed. NOTE : be careful that the zebra connectors are not moved during this assembly. LogTag UTRID-16F V4 Work Instruction Manual Revision 1.01...
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Page 27: Press Case Halves Together
Firmly press case top half on to the bottom half before screwing them up. Use pneumatic press to press case halves together. 2.6 Inspect Case Thickness Inspection Check thickness of case with gauge – Case thickness should be between 8.5 to 8.7 millimeters. LogTag UTRID-16F V4 Work Instruction Manual Revision 1.01 Page 27/53... -
Page 28: Screw In Case Screws
NOTE: Screw heads must not be above surface of case. Max screw torque: 2 Inch-pound (Lbin) / 0.225 newton meter (Nm = J = kgm2/s2) Screw in the order 1-7 shown in illustration below: LogTag UTRID-16F V4 Work Instruction Manual Revision 1.01 Page 28/53... -
Page 29: Perform 'Usb Logtag Test And Setup (Usb)
This is a specific test for all USB HID products. Equipment required: • PC installed with Windows 7 and the USB LogTag Test and Setup (USB) test software package Installation version 2.8 build 121 or later • PC must have at least two USB ports available. - Page 30 UTRID’s under test.) • Start up “USB LogTag Test and Setup (USB)” test software (by selecting or double clicking USB LogTag Test and Setup (USB) icon in the “Test and Setup” folder on desktop). The screen should display as below with prompt for placing unit into test fixture.
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Page 31: Procedure
2. Plug the UTRID to be tested onto the USB extender cable case and observe that tests run without error. When prompted, remove unit from USB extender cable and proceed to next step LogTag UTRID-16F V4 Work Instruction Manual Revision 1.01... -
Page 32: Failures & Corrective Action
NOTE: ALWAYS use the Close button to exit program DO NOT reset or switch off computer while it is running any test otherwise production log files may become corrupted!! LogTag UTRID-16F V4 Work Instruction Manual Revision 1.01 Page 32/53... -
Page 33: 2.9 Inspect Lcd Segments
2.9 Inspect LCD segments Following USB LogTag Test and Setup (USB) test and removal from the USB cable, the unit will enter LCD test mode for LCD visual inspection. Procedure 1. Pressing START button, cycle through the 5 test patterns to confirm correct LCD operation. -
Page 34: 2.10 Push Start Button
Purpose: To start recording function for Temperature Cycle testing and to verify that push button and LEDs are functioning correctly. Procedure: 1. Press START button on UTRID. 2. “REC” blink alternately for a few seconds when button is pressed. “REC” blink alternately Press START button LogTag UTRID-16F V4 Work Instruction Manual Revision 1.01 Page 34/53... -
Page 35: 2.11 Apply Protection Tape And Fit Usb Cap
Procedure 1. Apply clear tape over LCD & Switch holes as shown. 2. Fit the USB protective Cap. Place tape over LCD and Switch holes Fit USB protective cap LogTag UTRID-16F V4 Work Instruction Manual Revision 1.01 Page 35/53... -
Page 36: Temperature Cycle Testing
Chest Freezer capable of achieving temperatures of -16ºC or lower, but not lower than -25ºC. • Rack or similar to hold LogTags in place with air space between each LogTag to allow flow of air for cooling & warming. Setup: •... -
Page 37: Perform 'Usb Logtag Check - Final Test (Usb)
This is a specific test for all USB HID products. Equipment required: • PC installed with Windows 7 and the USB LogTag Check - Final Test (USB) test software package. Installation version 2.8 build 121 or later. • PC must have at least two USB Ports available. - Page 38 • The screen should display as below with prompt for placing unit into test fixture. LogTag UTRID-16F V4 Work Instruction Manual Revision 1.01 Page 38/53...
- Page 39 • Once the LTI production interface is connected, it would show the following dialog to require the connection to UTRID loggers. Click “OK” button in the dialog to continue. LogTag UTRID-16F V4 Work Instruction Manual Revision 1.01 Page 39/53...
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Page 40: Procedure
USE cotton gloves to and minimize hand contact with case of UTRID to minimize temperature reading error. ONLY remove unit from area when ready to test. DO NOT hold unit in hand while waiting for a test to complete. LogTag UTRID-16F V4 Work Instruction Manual Revision 1.01 Page 40/53... - Page 41 4. Once the following screen is displayed, insert LogTag then click OK or press ENTER. “Waiting for LogTag to Connect…” will try and connect to LogTag. 5. Test #5 will present the following screen, press the STOP button to proceed with the remaining...
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Page 42: Notes
Recorded readings are saved in the ‘Check-Final’ directory (C:\Program Files\LogTag Recorders\LogTag Station\Check-Final) under a directory coded with the year and week of year. Data is stored in format that can be read using LogTag Analyzer. Failures & Corrective action If a test fails then a display similar to below will open describing failure. -
Page 43: Manufacturing Phase 3
The customization software also automatically counts the LogTags for a given production order. 3.1 Customization Reason for stage: To setup product for shipping and to count and record LogTag serial numbers for given shipments. This is a common test for all LogTag USB HID products. Equipment required: •... -
Page 44: Setup
The screen will display as below with prompt for entering the batch ID for the production order. The batch ID is a 24 character code which defines the customer, order quantity, LogTag configuration and labels to be attached. A batch ID is supplied for each customer order. -
Page 45: Procedure
4. If dual barcodes and/or foam dot are specified, the second barcode is placed under the protective cover tape on the front label and the foam dot is placed on the back of the LogTag as shown: 5. Affix Rear label. -
Page 46: Notes
The software will then display the ‘waiting for LogTag’ screen below : 8. Remove USB protective cap and connect LogTag just scanned onto the USB extender cable. 9. Repeat steps 2-7 for all the LogTags for the batch (or until the software prompts for a new batch ID). -
Page 47: 3.2 Pack Logtag Utrid For Shipment
• Re-attach the USB protective cap. • Pack LogTag in protective plastic cover and place in shipping box. NOTE: some product configurations require individual instructions; this will be specified at time of order. LogTag UTRID-16F V4 Work Instruction Manual Revision 1.01... -
Page 48: Appendix 1: Utrid-16 V4 Pcba Component Map
APPENDIX 1: UTRID-16 V4 PCBA Component Map PCBID : Rev4.2 190722 Where : DNF = Do Not Fit component. LogTag UTRID-16F V4 Work Instruction Manual Revision 1.01 Page 48/53... -
Page 49: Appendix1A: Utrid-16F Pcba Components 3D View
APPENDIX1a: UTRID-16F PCBA Components 3D view PCBID : Rev4.2 190722 ONLY Note: PCB is shown with all components fitted; some components may not be fitted to final product. LogTag UTRID-16F V4 Work Instruction Manual Revision 1.01 Page 49/53... -
Page 50: Appendix1B: Utrid-16F V4 Pcba Circuit Schematic
APPENDIX1b: UTRID-16F V4 PCBA Circuit Schematic LogTag UTRID-16F V4 Work Instruction Manual Revision 1.01 Page 50/53... -
Page 51: Appendix 2: Bill Of Materials
APPENDIX 2: Bill of Materials BOM can be found here: http://production.logtagrecorders.com/pweb/download/BOM/UTRID-16F V4 BOM 190722.xlsx LogTag UTRID-16F V4 Work Instruction Manual Revision 1.01 Page 51/53... -
Page 52: Appendix 3: Icp Specification
NOTE: There is also a Production Test fixture PCB for UTRID with connections/interfacing for LTI and programming. Hole Center (x=37.4, y=40.4) ORIGIN (0,0) nRESET Test pad locations referenced from center of this hole +V detect LogTag UTRID-16F V4 Work Instruction Manual Revision 1.01 Page 52/53... -
Page 53: Appendix 4 : Utrid St-Link Jtag Cable Connections
APPENDIX 4 : UTRID ST-Link JTAG cable connections LogTag UTRID-16F V4 Work Instruction Manual Revision 1.01 Page 53/53...