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Martin Vibrolator ABU-06 Installation Instructions Manual

Ball vibrator

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Vibrolator
Installation Instructions
1. Turn off and lock out/tag out energy source according to American National Standards Institute (ANSI) z244.1-
1982 and Federal Register, Volume 54, Number 169, Part IV, 29 CFR Part 1910.
2. Make sure mounting surface and vibrator are clean and free of debris.
3. See Figure 1. Locate vibrator in lower 1/4 to 1/3 of structure slope length. If second vibrator is needed, mount
180 degrees from first vibrator and halfway up slope.
Locating vibrators
Figure 1. Locating Vibrators and Reinforcing Beams on Hoppers
ABU- 06, 13, 19, 25
ABF- 10, 13,19, 25
ABL- 10, 13, 16, 19, 25
ABU- 25, 32, 38, 44
ABF- 25, 35, 41, 51
If reinforcing beam is not skip welded, hopper may be damaged by operating vibrator.
4. Install reinforcing beam to strengthen chute wall (see Figure 1). Skip weld beam in place: Weld 3 in. (76 mm)
then skip 2 in. (51 mm). Repeat for entire perimeter of beam. Do not weld last 1 in. (25 mm) of either end of
beam or any corner. Make sure beam extends at least 3/4 the length of structure from top to bottom.
5. Install mounting plate. Skip weld in place. (Mounting plate should be at least the size of vibrator base.)
6. Install vibrator onto mount using new cap screws, compression washers, and lock nuts. See Figure 2 for mounting
bolt sizes and torque requirements.
Martin Engineering M3884-03/19
®
Ball Vibrator
Before installing equipment, turn off and lock out/tag out all
energy sources to the hopper, conveyor, and/or conveyor accessories
according to ANSI standards. Failure to do so could result in serious
injury or death.
Table I. Reinforcement Channel Selection
Model
C3 x 5 lbs/ft
C4 x 5.4 lbs/ft
CAUTION
!
1
DANGER
!
Reinforcing beam
with skip weld
Channel Size
Inch
Metric
75 x 40 (5.9 kg/m)
100 x 50 (8.3 kg/m)
®
Vibrolator
Ball Vibrator

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Summary of Contents for Martin Vibrolator ABU-06

  • Page 1 5. Install mounting plate. Skip weld in place. (Mounting plate should be at least the size of vibrator base.) 6. Install vibrator onto mount using new cap screws, compression washers, and lock nuts. See Figure 2 for mounting bolt sizes and torque requirements. ® Martin Engineering M3884-03/19 Vibrolator Ball Vibrator...
  • Page 2 Lubricated air must be used to ensure proper operation of the vibrator/impactor. Set lubricator to ® deliver 1–2 drops of oil per minute. Use Martin Air Motor Oil or an equivalent, such as spindle oil ISO 22 or SAE No. 10 non-detergent oil.
  • Page 3 3/8" 10 mm 1/4" NPT 1/4" NPT ABL- 16, 19, 25 ABU- 32, 38 1/2" 12 mm 3/8" NPT 3/8" NPT ABF- 41, 51 ABU- 44 3/4" 19 mm 1/2" NPT 1/2" NPT ® Martin Engineering M3884-03/19 Vibrolator Ball Vibrator...
  • Page 4: Weekly Maintenance

    Vibrator does not come up to speed. Check muffler to insure there are no restrictions. Check mount for loose fit and/or broken welds. Excess noise Check mount for loose fit and/or broken welds. ® Martin Engineering M3884-03/19 Vibrolator Ball Vibrator...
  • Page 5: Part Numbers

    Label for ABF-XXX CG-100330-XX* Label for ABL-XXX CG-100343-XX* 9 (NS) Operator’s Manual M3884 10 (NS) Tag Loud Noise Warning 34070 11 (NS) Cable Tie Nylon 30916 NS = Not Shown *XX indicates vibrator size. ® Martin Engineering M3884-03/19 Vibrolator Ball Vibrator...
  • Page 6 210314 ABL-13X 110228 1307-01 38919 603001 130185 530401 210314 ABL-16X 110230 11464-01 38920 11640 130186 530402 210315 ABL-19X 110230 1907-01 38920 11640 130186 530402 210315 ABL-25X 110232 2507-01 38921 603003 130188 530403 210315 ® Martin Engineering M3884-03/19 Vibrolator Ball Vibrator...
  • Page 7 31401 Screw HHC 5/16-24NF x 1 11451 Muffler 210314 Label CG-100343-10A 10 (NS) Operator’s Manual M3884 11 (NS) Tag Loud Noise Warning 34070 12 (NS) Cable Tie Nylon 30916 NS = Not Shown ® Martin Engineering M3884-03/19 Vibrolator Ball Vibrator...
  • Page 8 3600 Cougar Drive Peru, IL 61354 USA Form No. M3884-03/19 Phone: 855-394-4885 © 2011, 2019 MARTIN ENGINEERING COMPANY. All rights reserved. FAX: 800-814-1553 Patents and patents pending, ® Registered trademark of www.martin-eng.com Martin Engineering Company in the U.S. and other select locations.

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