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Related Manuals for Martin CleanScrape Small Cleaner
Summary of Contents for Martin CleanScrape Small Cleaner
- Page 1 CleanScrape ® Small Cleaner Operator’s Manual M4082...
- Page 2 Important MARTIN ENGINEERING HEREBY DISCLAIMS ANY LIABILITY FOR: DAMAGE DUE TO CONTAMINATION OF THE MATERIAL; USER’S FAILURE TO INSPECT, MAINTAIN AND TAKE REASONABLE CARE OF THE EQUIPMENT; INJURIES OR DAMAGE RESULTING FROM USE OR APPLICATION OF THIS PRODUCT CONTRARY TO INSTRUCTIONS AND SPECIFICATIONS CONTAINED HEREIN.
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Page 3: Table Of Contents
Part Numbers ............. 24 ® Martin Engineering M4082-01/22 CleanScrape... - Page 4 Small Cleaner Tensioning Chart......19 ® Part Numbers for CleanScrape Small Cleaner, P/N C1CSXRXXXXXX ..25 ® Martin Engineering M4082-01/22 CleanScrape Small Cleaner...
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Page 5: Introduction
If the material-handling process or product could be affected by contamination from the use of these belt cleaners, the user is responsible for taking the necessary steps to prevent contamination. Consult Martin Engineering or a representative for alternate belt cleaners or belt cleaner locations to use where contamination may be an issue. -
Page 6: Safety
WARNING Cleaner can be heavy and may require two people to lift. Attempting to lift the belt cleaner without assistance could result in injury. ® Martin Engineering M4082-01/22 CleanScrape Small Cleaner... -
Page 7: Before Installing Belt Cleaner
Keep any damaged goods subject to examination. 2. Remove belt cleaner assembly from shipping container. 3. If anything is missing contact Martin Engineering or a representative. DANGER Before installing, servicing, or adjusting the belt cleaner, turn... -
Page 8: Belt Cleaner Mounting Orientation
The distance between the cleaner and the chute wall should be minimized. Martin Engineering recommends keeping the distance to 150mm (6 in.) maximum per side (see Figure 4). Excess cable could result in vibration that could damage the belt or the cleaner. -
Page 9: Typical Belt Cleaner Mounting Positions
Product Discharge Point Product Discharge Point Top Rope Top Rope Bottom Rope Bottom Rope Top Rope Top Rope Bottom Rope Bottom Rope Belt Exit Point Belt Exit Point Figure 2. Typical Belt Cleaner Mounting Positions ® Martin Engineering M4082-01/22 CleanScrape Small Cleaner... -
Page 10: Low Product Flow Belt Cleaner Mounting Positions
Belt Exit Point Belt Exit Point Product Product Discharge Discharge Point Point Belt Wrap Belt Wrap Top Rope Top Rope Belt Exit Point Belt Exit Point Figure 3. Low Product Flow Belt Cleaner Mounting Positions ® Martin Engineering M4082-01/22 CleanScrape Small Cleaner... -
Page 11: Installations With Wide Chute Walls
The maximum distance between chute wall and edge of blade is 150 mm (6 in.). Excess free cable causes too much vibration resulting in damage to cleaner and components. If necessary, build a sub wall to support the tensioners. ® Martin Engineering M4082-01/22 CleanScrape Small Cleaner... -
Page 12: Installing Belt Cleaner And Tensioners
4. On the operator side of chute, start from center point (A), draw an arc on chute wall with a radius of (B + 13 mm [1/2 in.]). Draw an additional arc on chute wall with a radius of (B + 28.7 mm [1-1/8 in.]). ® Martin Engineering M4082-01/22 CleanScrape Small Cleaner... -
Page 13: Installing Fixed Point Bracket
Install bracket (A) using nuts (B). Hand tighten nuts. d. Attach cleaner to far side bracket by inserting hex head screw and large flat washer (C) through cable eyelet (D) and fastening with flat washer and nut (E). Hand tighten nuts. ® Martin Engineering M4082-01/22 CleanScrape Small Cleaner... -
Page 14: Tensioner Mount Plates
A. Tensioner Assembly D. Mounting Hardware B. Fixed Point E. Inside Mounting Plate C. Outside Mounting Plate F. Nut (2 used) Figure 7. Tensioner Mount Plates ® Martin Engineering M4082-01/22 CleanScrape Small Cleaner... -
Page 15: Installing Tensioner Mount Plate
Figure 8. Tensioner Mount Plate Verification CAUTION The correct mounting plate must be used or damage to cleaner will result. Using the incorrect mounting plate results in cable being cut by roller and ultimately cleaner failure. ® Martin Engineering M4082-01/22 CleanScrape Small Cleaner... -
Page 16: Installing Tensioner On Outside Chute Wall
Torque nuts to 10 Nm Minimum cable past 7.5 ft lbs. the clamp base should be at least the clamp base width. Dimensions–mm (in.) Figure 9. Installing Tensioner on Outside Chute Wall (Standard Installation) ® Martin Engineering M4082-01/22 CleanScrape Small Cleaner... -
Page 17: Installing Tensioner On Outside Chute Wall
Increase the number of elements off the belt as necessary in order to ensure the mechanical splices will pass. 10. Tighten all fasteners on fixed point brackets and tensioner mounts. 11. Tension cleaner according instructions in Tensioning cleaner. ® Martin Engineering M4082-01/22 CleanScrape Small Cleaner... -
Page 18: Installing Tensioner On Inside Chute Wall
Inside Mounting Plate Torque nuts to 10 Nm Minimum cable past (7.5 ft lbs). the clamp base should be at least the clamp base width. Dimensions–mm (in.) Figure 10. Installing Tensioner on Inside Chute Wall ® Martin Engineering M4082-01/22 CleanScrape Small Cleaner... -
Page 19: Installing Tensioner On Inside Chute Wall
Increase the number of elements off the belt as necessary in order to ensure the mechanical splices will pass. 10. Tighten all fasteners on fixed point brackets and tensioner mounts. 11. Tension cleaner according instructions in Tensioning cleaner. ® Martin Engineering M4082-01/22 CleanScrape Small Cleaner... -
Page 20: Installing Tensioner Mount Plate
When the multi-functional tensioner is used with ® tensioner mount CleanScrape Small Cleaners, tensioner must be installed on plate the inside of the chute wall. Tensioners are shipped with the inside mounting plate (C) installed. ® Martin Engineering M4082-01/22 CleanScrape Small Cleaner... -
Page 21: Installing Multi-Functional Tensioner On Inside Chute Wall
Location will vary with head pulley sizes. 247.5 (9.74) Fixed Point Mount Bracket Dimensions–mm (in.) Figure 12. Installing Multi-Functional Tensioner on Inside Chute Wall ® Martin Engineering M4082-01/22 CleanScrape Small Cleaner... -
Page 22: Installing Tensioner On Inside Chute Wall
Increase the number of elements off the belt as necessary in order to ensure the mechanical splices will pass. 10. Tighten all fasteners on fixed point brackets and tensioner mounts. 11. Tension cleaner according instructions in Tensioning cleaner. ® Martin Engineering M4082-01/22 CleanScrape Small Cleaner... -
Page 23: Tensioning Cleaner
501–650 1.20 kN 1.00 kN 651–800 Small 1.40 kN 1.20 kN 801–900 1.50 kN 1.30 kN 901–1000 1.60 kN 1.40 kN *Lower rope should have 10% to 15% less force than upper rope. ® Martin Engineering M4082-01/22 CleanScrape Small Cleaner... -
Page 24: After Installing Belt Cleaner
(2) Material buildup. (No material between blades and return side of conveyor belt should be found.) c. If wear, material buildup, or some other problem exists, see “Troubleshooting.” d. Monitor cleaner and after 7–10 days re-tension cleaner to overcome and thimble bedding in. ® Martin Engineering M4082-01/22 CleanScrape Small Cleaner... -
Page 25: Weekly Maintenance
2. Make sure all fasteners are tight. Tighten if necessary. 3. Check tension on cleaner. Re-tension if necessary. 4. Wipe all labels clean. If labels are not readable, contact Martin Engineering or a representative for replacements. 5. Check blades for excessive wear. Replace blade if carbide metal wear is greater than 5 mm (3/16 in.). -
Page 26: Troubleshooting
Material builds up in gaps. bottom bracket. This will increase gap and allow material to be discharged more easily. Add more tension. Increase difference between tension on top and bottom rope to 15%. ® Martin Engineering M4082-01/22 CleanScrape Small Cleaner... - Page 27 It is not possible to predict all circumstances that may require troubleshooting. Contact Martin Engineering or a representative if you are experiencing problems other than those listed in the “Troubleshooting”...
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Page 28: Part Numbers
S: Blade Assembly with Stainless Steel tensioner CARBIDE TYPE M: Blade Assembly with Multi-Functional A: A Carbide Grade tensioner B: B Carbide Grade F: Blade Assembly with Mutli-Functional C: C Carbide Grade Stainless Steel tensioner ® Martin Engineering M4082-01/22 CleanScrape Small Cleaner... -
Page 29: Cleanscrape ® Small Cleaner, P/N C1Csxrxxxxxx
Table III. Part Numbers for CleanScrape Small Cleaner, P/N C1CSXRXXXXXX Assembly Part No. Assembly Part No. Part No. Item 1 Part No. Item 3 C1CSXRXXXAXX C1CBCSA C1CSTRXXXXXX C1CT1ST C1CSXRXXXBXX C1CBCSB C1CSSRXXXXXX C1CT1SS C1CSMRXXXXXX C1CT2ST C1CSXRXXXCXX C1CBCSC C1CSFRXXXXXX C1CT2SS ® Martin Engineering M4082-01/22 CleanScrape Small Cleaner... -
Page 30: Martin ® Conveyor Products Warning Label, P/N 23395
El no hacerlo puede resultar en heridas serias o muerte. Label P/N 23395 ® Figure 15. Martin Conveyor Products Warning Label, P/N 23395 ® Martin Engineering M4082-01/22 CleanScrape Small Cleaner... - Page 31 Any product, process, or technology described here may be the subject of intellectual property rights reserved by Martin Engineering Company. Trademarks or service marks designated with the ® symbol are registered with the U.S. Patent and Trademark Office and may be proprietary in one or more countries or regions. Other trademarks and service marks belonging to Martin Engineering Company in the United States and/or other countries or regions may be designated with the “TM”...
- Page 32 For nearly 30 years, Martin Engineering’s Foundations™ Books have taught industry personnel to operate and maintain clean and safe belt conveyors. The Foundations™ Book, fourth edition, focuses on improving belt conveyors by controlling fugitive material. “The Practical Resource for Total Dust and Material Control,” is a 576-page hard cover volume that provides information of value to industries where the efficient handling of bulk materials is a key to productivity and profitability.