Maintenance; Troubleshooting Guide - Omega Lift 61154 Operating Instructions & Parts Manual

Shop press
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5. OPERATING INSTRUCTIONS
WARNING ! Ensure that you read, understand and apply the safety instructions and warnings before use. Ensure that
you have familiarized yourself thoroughly with the product and the hazards associated with its improper use.
5.A Place the delta plates (12) on the press bed (5), then place the workpiece on the delta plates.
5.B Turn the valve on the side (14) counterclockwise to set the plunger on low speed mode for safety.
5.C Close the valve on the front (15) by turning it clockwise.
5.D Place the workpiece and plunger in one line in order to ensure that the workpiece is centrally placed.
5.E Use the foot pedal(8) or pump lever (10) to operate the plunger with speed.
5.F Turn the valve on the side (14) clockwise, and the plunger will move faster at low pressure until the plunger touch
the workpiece.
5.G Turn the valve on the side (14) counterclockwise for more pressure to processing the workpiece slowly.
5.H After completing the process, turn the value on the front (15) counterclockwise to release the pump and then the
plunger will retract.
5.I
When the plunger is fully retracted, remove the workpiece from the press bed.

6. Maintenance

6.A
Clean the outside of the press with a dry, soft, clean cloth and periodically lubricate the joints and all moving parts
with a light oil.
6.B
When not in use, store press in a dry place with plunger and piston fully retracted.
6.C
When press efficiency decreases, remove air from the hydraulic system as described in 4.
6.D
Check the hydraulic oil level : Remove the oil filler plug (16) at the top of the tank / pump. When the amount of oil
is not enough, fill with a high-quality hydraulic oil. Then re-insert the oil filler plug, remove air from the hydraulic
system as described in 4.

TROUBLESHOOTING GUIDE

Erratic Action
Air in the system or pump cavitation
 Vent the system
Extensive leakage in the cylinder
 Contact the service center
Cylinder is sticking or binding
 Contact the service center
Cylinder will not extend, or respond to pressurized
fluid
Loose couplers
 Tighten couplers
Faulty couplers
 Replace both male and female couplers
Improper valve position
 Close release valve or change the pump position
Low or none hydraulic fluid in pump reservoir
 Fill and bleed the system
Air is trapped inside the pump
 Vent the system
Pump is not operating
 Check the pump's operating instructions
Load is above the capacity of the system
 Use the correct equipment
Cylinder extends only partially
Low or none hydraulic fluid in pump reservoir
Fill and bleed the system
Load is above the capacity of the system
Use the correct equipment
Pump or valve is malfunctioning
Contact the service center
Cylinder moves slower than normal
Loose connection or coupler
 Tighten connection or coupler
Restricted hydraulic line or fitting
 Clean and replace if damaged
Pump is not working correctly
 Check the pump's operating instructions
Cylinder seals leaking
 Replace the cylinder, contact the service center
Cylinder moves but does not maintain pressure
Load is above the capacity of the system
 Remedy overload condition
Cylinder seals leaking
 Replace the cylinder, contact the service center
Pump or valve is malfunctioning
 Check the pump's operating instructions
Cylinder leaks hydraulic fluid
Worn or damaged seals
 Replace the cylinder, contact the service center
Cylinder will not retract or retracts slower than
normal
Pump release valve is closed, improper valve position
 Open the pump release valve, change the valve
position
Malfunctioning coupler, damaged application
 Secure load by other means, depressurize pump
and hoses. Remove application from the load area
and replace coupler
Pump reservoir is overfilled
 Secure load by other means, depressurize pump
and hoses. Remove application from the load area,
drain the fluid to proper oil level
Loose couplers
 Tighten couplers
Cylinder is damaged internally
 Replace the cylinder, contact the service center
Poor performance
Low or none hydraulic fluid in the pump reservoir
 Fill and bleed the system
 Air is trapped in the system
 Vent the system
5

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