Miller Big Blue 500 X CC Manual

Big Blue
Heavy Industrial
Applications
Heavy construction
Quick
Structural steel
Maintenance and repair rigs
Specs
Mining maintenance
Process piping
Sheet metal
Designed for fleet owners that
demand the ultimate in reliability
and performance.
Three-phase rotating field generator
efficiently produces smooth DC weld
output using 20 to 30 percent less
fuel than a rotating armature-type
DC generator.
Enclosed robust case design
protects internal components from
impact and allows air flow to cool
and prolong the life of the engine.
Also reduces sound levels.
Quick and easy maintenance
with single-side access to oil level
check, oil fill, oil filter, fuel filter and
air cleaner.
Remote toolless oil drain allows oil
to be drained without getting under
the engine and reduces the chance
of oil spillage.
Hot Start ™ provides positive stick
electrode starts making it easy to
start all types of electrodes and it
also works great for bead tie-ins.
HD powder coat with zinc-rich
primer protects sheet metal from rust
and corrosion.
500X
®
and
Processes
Stick (SMAW)
DC TIG (GTAW)
Air carbon arc (CAC-A)
500 X
Rated: 8 mm (5/16 in.) carbons
Capable: 9.5 mm (3/8 in.) carbons
600 X
Rated: 9.5 mm (3/8 in.) carbons
Welder/generator is warranted by Miller for three years, parts and labor.
Engine is warranted separately by engine manufacturer.
Miller Electric Mfg. LLC
An ITW Welding Company
1635 West Spencer Street
P.O. Box 1079
Appleton, WI 54912-1079 USA
600X
Output Range
500 X CC DC stick: 55–500 A, DC/TIG: 55–500 A
600 X CC DC stick: 55–600 A, DC/TIG: 55–600 A
Generator Output Rated at 104°F (40°C)
5,500 watts peak, 4,000 watts continuous
Big Blue 600 X CC shown.
Equipment Sales US and Canada
Phone: 866-931-9730
FAX: 800-637-2315
International Phone: 920-735-4554
International FAX: 920-735-4125
Issued April 2018 • Index No. EDX/10.11
Diesel Engine-Driven
Welder/Generator
Heavy-duty low-speed industrial
diesel engines are designed, built
and proven to operate over 10,000
hours before the first basic overhaul.
Meter maintenance displays
• Fuel gauge
• Hour meter function
• Oil change interval
• High coolant temperature and
low oil pressure shutdowns
• Low fuel shutdown — engine
shuts down before system runs
out of fuel, making restarts easy.
Arc-Drive makes welding easy.
™
Automatically enhances stick
welding, especially on pipe, by
focusing the arc and preventing the
electrode from going out.
Weatherproof Lexan ® nameplate
resists cracking and fading, and is
color coded for ease of operation.
GFCI receptacle as required on
most jobsites to protect oper ators
from electrical hazards.
CSA, IEC and NEMA compliant for
welders. Degree of protection
provided by enclosure IP23.
MillerWelds.com