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Split SyStem air conditioner
inStallation inStructionS
S6bd - 024K, 030K, 036K, 042K, 048K, & 060K (2, 2.5, 3, 3.5, 4, & 5 ton) Series
important Safety information ................. 2
air conditioner inStallation .................... 3
General Information .............................................. 3
Before You Install this Unit ..................................... 3
Locating the Air conditioner................................... 3
Packaging Removal .............................................. 3
Ground Level ......................................................... 3
Roof Mount............................................................ 3
Indoor & Outdoor Unit ........................................... 4
electrical Wiring ........................................... 4
Pre - Electrical Checklist ....................................... 4
Line Voltage ........................................................... 4
Grounding ............................................................. 5
Startup & adjuStmentS ............................... 5
Pre - Start Checklist .............................................. 5
Start-up Procedures .............................................. 5
Air Circulation - Indoor Blower .............................. 5
System Cooling ..................................................... 6
System Heating ..................................................... 6
Refrigerant Charging ............................................. 6
Outdoor Temperatures Above 55° F ...................... 6
component functionS .................................. 6
air conditioner maintenance .................... 6
charging tableS ............................................. 7
Table 3. S6BD-024KA (2 Ton Units) .................... 8
Table 4. S6BD-030KB (2.5 Ton Units) ................. 8
Table 5. S6BD-036KB (3 Ton Units) .................... 8
Table 6. S6BD-042KB (3.5 Ton Units) ................. 9
Table 7. S6BD-048KA (4 Ton Units) .................... 9
Table 8. S6BD-060KA (5 Ton Units) .................... 9
charging chartS .......................................... 10
Figure 3. Charging Chart for - 2 Ton Units ........ 10
Figure 4. Charging Chart for 2.5 Ton Units ........ 10
Figure 5. Charging Chart for 3 Ton Units ........... 11
Figure 6. Charging Chart for 3.5 Ton Units ........ 11
Figure 7. Charging Chart for 4 Ton Units ........... 12
Figure 8. Charging Chart for 5 Ton Units ........... 12
electrical diagramS .................................. 13
Figure 9. Wiring Diagram - 2 - 2.5 Ton Units ..... 13
Figure 10. Wiring Diagram - 3 Ton Units ........... 14
Figure 11. Wiring Diagram - 3.5 - 5 Ton Units ... 15
replacement partS ...................................... 16
inStaller: Please read all instructions before
servicing this equipment. Pay attention to all safety
warnings and any other special notes highlighted
in the manual. Safety markings are used frequently
throughout this manual to designate a degree or level
of seriousness and should not be ignored.
Warning indicates a potentially hazardous situation
that if not avoided, could result in personal injury or
death.
caution indicates a potentially hazardous situation
that if not avoided, may result in minor or moderate
injury or property damage.
important
attention inStallerS:
it is your responsibility to know this product
better than your customer. this includes being
able to install the product according to strict
safety guidelines and instructing the customer
on how to operate and maintain the equipment
for the life of the product. Safety should
always be the deciding factor when installing
this product and using common sense plays
an important role as well. pay attention to
all safety warnings and any other special
notes highlighted in the manual. improper
installation of the furnace or failure to follow
safety warnings could result in serious injury,
death, or property damage.
these instructions are primarily intended to
assist qualified individuals experienced in the
proper installation of this appliance. Some local
codes require licensed installation/service
personnel for this type of equipment. please
read all instructions carefully before starting
the installation. return these instructions to
the customer's package for future reference.
do not deStroy. pleaSe read carefully and
Keep in a Safe place for future reference.
13 Seer, Single phaSe

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Summary of Contents for Nortek S6BD-024K Series

  • Page 1: Table Of Contents

    Split SyStem air conditioner 13 Seer, Single phaSe inStallation inStructionS S6bd - 024K, 030K, 036K, 042K, 048K, & 060K (2, 2.5, 3, 3.5, 4, & 5 ton) Series inStaller: Please read all instructions before servicing this equipment. Pay attention to all safety important Safety information ....
  • Page 2: Important Safety Information

    important Safety information Warning: Warning: the information listed below must be followed Shut off all electrical power to the unit before during the installation, service, and operation performing any maintenance or service on the system. failure to comply may result in personal of this unit.
  • Page 3: Air Conditioner Installation

    air conditioner inStallation locating the air conditioner • Survey the job site to determine the best location for general information mounting the outdoor unit. The S6BD series air conditioner is designed only for • The outdoor unit should be installed no closer than outdoor rooftop or ground level installations.
  • Page 4: Connecting Refrigerant Tubing Between The Indoor & Outdoor Unit

    connecting refrigerant tubing between the indoor electrical Wiring & outdoor unit Warning: caution: to avoid risk of electrical shock, personal injury, When servicing, cover or seal openings to or death, disconnect all electrical power to the unit minimize the exposure of the refrigerant system before performing any maintenance or service.
  • Page 5: Thermostat / Low Voltage Connections

    See the unit rating plate for minimum circuit ampacity recommended t-Stat Wire and maximum overcurrent protection limits. unit to t-Stat (length in ft) thermostat • Provide power supply for the unit in accordance with the Wire gauge 2-Wire 5-Wire unit wiring diagram, and the unit rating plate. Connect (heating) (heating/cooling) the line-voltage leads to the terminals on the contactor...
  • Page 6: System Cooling

    System Cooling • The refrigerant charge can be checked and adjusted through the service ports provided external to the 1. Set the thermostat’s system mode to COOL and the outdoor unit. Use only gage line sets which have a fan mode to AUTO. Gradually lower the thermostat “Schrader”...
  • Page 7: Air Conditioner Maintenance

    air conditioner maintenance Routine maintenance should include the following: • Inspect and clean or replace air filters at the beginning Warning: of each heating and cooling season, or more frequently if required. • Inspect the condensate drain and outdoor coil at the to prevent electrical shock, personal injury, or beginning of each cooling season.
  • Page 8 3. charging table for S6bd-024K Series (2 ton units) - orifice matches outdoor temperature (°f) Suct. press. liq. dis. liq. dis. liq. dis. liq. dis. liq.
  • Page 9 outdoor temperature (°f) Suct. press. liq. dis. liq. dis. liq. dis. liq. dis. liq. dis. liq. dis. liq. dis. liq. dis. press. temp. press. temp. press. temp. press. temp. press. temp. press. temp. press. temp. press. temp. table 6. charging table for S6bd-042K Series (3.5 ton units) - orifice matches outdoor temperature (°f) Suct.
  • Page 10 S6BD024K TXV Charging Chart Remove refrigerant when above curve Add refrigerant when below curve Liquid Temperature ( ° F) figure 3. charging chart for 2 ton units - tXV matches note: do not add or remove refrigerant if pressure reading is between the curves. S6BD030K TXV Charging Chart Remove refrigerant when above curve Add refrigerant when below curve...
  • Page 11 S6BD036K TXV Charging Chart Remove refrigerant when above curve Add refrigerant when below curve Liquid Temperature ( ° F) figure 5. charging chart for 3 ton units - tXV matches note: do not add or remove refrigerant if pressure reading is between the curves. S6BD042K TXV Charging Chart Remove refrigerant when above curve Add refrigerant when below curve...
  • Page 12 S6BD048K TXV Charging Chart Remove refrigerant when above curve Add refrigerant when below curve Liquid Temperature ( ° F) figure 7. charging chart for 4 ton units - tXV matches note: do not add or remove refrigerant if pressure reading is between the curves. S6BD060K TXV Charging Chart Remove refrigerant when above curve Add refrigerant when below curve...
  • Page 13: Electrical Diagrams

    electrical diagramS WIRING DIAGRAM Split System Air Conditioner (Outdoor Section) Single Phase NOTES: 1. Disconnec t all power before servicing. 1. Couper le courant avant de faire letretien. 2. For supply connections use copper conductors only. 2. Employez uniquement des conducteurs to “H”...
  • Page 14 figure 10. S6bd Wiring diagram (3 ton units)
  • Page 15 WIRING DIAGRAM Split System Air Conditioner (Outdoor Section) Single Phase NOTES: 1. Disconnect all power before servicing. 1. Couper le courant avant de faire letretien. 2. For supply connections use copper conductors only. 2. Employez uniquement des conducteurs en cuivre. 3.
  • Page 16: Install. / Performance Checklist

    inStallation / performance checK liSt electrical SyStem: inStallation addreSS: Electrical connections tight? Line voltage polarity correct? CITY ________________________ STATE ________________ Rated Voltage: ___________________________________ VOLTS UNIT MODEL # ________________________________________ UNIT SERIAL # _______________________________________ L1-L2 Volts: _____________________________________ VOLTS Unit Installed Minimum clearances per Figure 1 (page 3)? L1-L3 Volts: _____________________________________ VOLTS inStaller name:...

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