Helmer Scientific i.Center Plus PC2200-Pro Service Manual

Helmer Scientific i.Center Plus PC2200-Pro Service Manual

Platelet incubator

Advertisement

Quick Links

FLOOR MODEL
PC2200-Pro
PC3200-Pro
PC4200-Pro
Platelet Incubator Service Manual
Pro Line Floor Model Incubator with i.Center
®
Plus
360433/B

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the i.Center Plus PC2200-Pro and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Summary of Contents for Helmer Scientific i.Center Plus PC2200-Pro

  • Page 1 Platelet Incubator Service Manual ® Pro Line Floor Model Incubator with i.Center Plus FLOOR MODEL PC2200-Pro PC3200-Pro PC4200-Pro 360433/B...
  • Page 2 The document is furnished for information use only, is subject to change without notice and should not be construed as a commitment by Helmer Scientific. Helmer Scientific assumes no responsibility or liability for any errors or inaccuracies that may appear in the informational content contained in this material.
  • Page 3: Table Of Contents

    Helmer Scientific Pro Line Platelet Incubator - Floor Model Service Manual Contents About this Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Intended Audience .
  • Page 4: About This Manual

    Helmer Scientific Pro Line Platelet Incubator - Floor Model Service Manual About this Manual 1 .1 Intended Audience This manual provides information on how to use the Pro Line platelet incubator. It is intended for use by end users of the platelet incubator and authorized service technicians.
  • Page 5: Avoiding Injury

    Helmer Scientific Pro Line Platelet Incubator - Floor Model Service Manual 1.5 Avoiding Injury Do not damage the refrigerant circuit. Review safety instructions before installing, using, or maintaining the equipment. ♦ Before moving unit, remove contents from the drawers (if applicable). ♦ Before moving unit, remove the installed agitator(s) (if applicable).
  • Page 6: Installation And Configuration

    Helmer Scientific Pro Line Platelet Incubator - Floor Model Service Manual Installation and Configuration 2 .1 Location Requirements Note Hot ambient temperatures with high humidity may cause condensation on the outside of the unit. ♦ Has a sturdy, level surface. ♦ Has a grounded outlet meeting national electric code (NEC) and local electrical requirements.
  • Page 7: Connect Back-Up Power

    Helmer Scientific Pro Line Platelet Incubator - Floor Model Service Manual 2 .3 Connect Back-Up Power The monitoring and alarm system, and chart recorder each have a back-up battery, enabling a period of continuous operation if power is lost. Battery life varies by manufacturer as well as voltage level remaining. The battery must have 48 consecutive hours of power to be fully charged.
  • Page 8: Configure Drawers (Pc4200-Pro)

    Helmer Scientific Pro Line Platelet Incubator - Floor Model Service Manual Select the communication switch position and connect the data cable and DC power cable supplied with the incubator prior to placing the agitator inside the incubator. Power connection Data ports DC Power Cable Communication Cable Power Connection and Data Ports Connect Pro Line Platelet Agitator 1. Select position 1, 2 or 3 on the Pro Line platelet agitator communication switch using a small flathead screwdriver. (Each agitator installed must have its own unique position. DO NOT DUPLICATE) 2. Attach the DC power cable to the rear of the platelet agitator, ensuring the elbowed end is attached to the agitator and the rotating lock is finger tight.
  • Page 9: Temperature Probes

    Helmer Scientific Pro Line Platelet Incubator - Floor Model Service Manual Remove/Install Drawers 1. Switch the AC power switch to OFF; switch the back-up battery switch to OFF; disconnect the power cord from the power receptacle. 2. Pull the drawer out until it stops.
  • Page 10: Chart Recorder

    Helmer Scientific Pro Line Platelet Incubator - Floor Model Service Manual 2 .8 Chart Recorder Note For complete information, refer to the Temperature Chart Recorder Operation and Service Manual. The chart recorder has a battery system, enabling a period of continuous operation if power is lost. Battery life varies by manufacturer as well as voltage level remaining.
  • Page 11: External Monitoring Devices

    Helmer Scientific Pro Line Platelet Incubator - Floor Model Service Manual 2.9 External Monitoring Devices The remote alarm interface is a relay switch with three terminals: ♦ Common (COM) ♦ Normally Open (NO) ♦ Normally Closed (NC) Terminals are dry contacts and do not supply voltage. Interface circuit is either normally open or normally closed, depending on terminals used.
  • Page 12: Controls

    Helmer Scientific Pro Line Platelet Incubator - Floor Model Service Manual Controls Pro Line platelet incubators are equipped with the i.Center Plus monitoring and control system. The i.Center Plus system combines temperature control and monitoring into a single user interface.
  • Page 13: Event Log

    Helmer Scientific Pro Line Platelet Incubator - Floor Model Service Manual 3.3 Event Log Event Log screen Event Log Detail screen View Event Log Detail 1. From the Home screen, touch the Event Log icon. The Event Log screen appears. 2. Touch the Info arrow. The Event Log Detail screen appears. 3. Select the Back arrow to return to the previous screen or the Home icon to return to the Home screen.
  • Page 14: Alarm Reference

    Helmer Scientific Pro Line Platelet Incubator - Floor Model Service Manual 3 .4 Alarm Reference If an alarm condition is met, an alarm activates. Some alarms are visual only; others are visual and audible. Some Alarms are sent through the remote alarm interface. The table below indicates if an alarm is audible (A), visual (V), or sent through the remote alarm interface (R).
  • Page 15: Settings

    Helmer Scientific Pro Line Platelet Incubator - Floor Model Service Manual 3.5 Settings Through the i.Center Plus monitoring and control system, current settings may be viewed and changed. To view settings, touch Settings icon in the App tray or from the Applications menu. Scroll down to select the desired setting. Most settings can be viewed without entering a password. Password Configuration, Connectivity Settings, Restore Factory Settings and System Functions...
  • Page 16 Helmer Scientific Pro Line Platelet Incubator - Floor Model Service Manual User Configurable Alarm Settings The following alarm settings may be changed by the operator. The setpoint for temperature alarms may be changed (where applicable), as well as the time delay between when the alarm condition commences and when the visual and audible alarms are initiated.
  • Page 17 Helmer Scientific Pro Line Platelet Incubator - Floor Model Service Manual Set Secondary Probe Alarm Parameters (if installed) 1. Touch the Secondary Monitor Probe Actions button. The enter password screen appears. 2. Use the keyboard to enter the password (default password is "1234"). The Alarm Settings action screen appears.
  • Page 18 Helmer Scientific Pro Line Platelet Incubator - Floor Model Service Manual Non-Configurable Alarms The following alarms indicate operation conditions which require the attention of the operator or a qualified service technician. Note Agitator Alarms (shaded) are configured through AgiTrak™ and appear only when a platelet agitator is installed inside a platelet incubator and the agitator alarm switch is ON. Table 3. User Non-Configurable Alarms Alarm Description Agitator Communication Failure Occurs if Agitator Alarm Monitoring Enabled is set to YES in the Agitator Setup screen and the Incubator...
  • Page 19: Sensor Calibration

    Helmer Scientific Pro Line Platelet Incubator - Floor Model Service Manual 3 .6 Sensor Calibration All units include a pre-calibrated, self-test Primary Monitor probe. Sensor calibration values are programmed at the factory. Calibration values can be viewed and changed through the i.Center Plus monitoring and control system. A Sensor Calibration wizard provides guidance for the calibration process.
  • Page 20 Helmer Scientific Pro Line Platelet Incubator - Floor Model Service Manual Calibrate Primary Monitor Probe 1. Select the Primary or Secondary Monitor Probe Edit arrow. The Enter Password screen appears. 2. Use the keyboard to enter the password (default password is "1234"). The Prepare to Calibrate screen appears.
  • Page 21: Restore Factory Settings

    Helmer Scientific Pro Line Platelet Incubator - Floor Model Service Manual 3.7 Restore Factory Settings Factory Default Settings Settings listed below may be simultaneously returned to factory default values. Note The factory default settings may not be the same as the settings that were factory-calibrated before the refrigerator was shipped.
  • Page 22: Agitrak™ System

    Helmer Scientific Pro Line Platelet Incubator - Floor Model Service Manual 3.8 AgiTrak™ System The AgiTrak™ system is integrated into the i.Center Plus monitoring system. The AgiTrak™ system simultaneously receives motion information from the installed Pro Line platelet agitator(s). The PC2200-Pro and PC3200-Pro have data ports for each platelet agitator position. The installed platelet agitator(s) transmit motion and speed information to the AgiTrak™...
  • Page 23 Helmer Scientific Pro Line Platelet Incubator - Floor Model Service Manual View Agitator Count Log 1. Touch the Agitator Count Log Actions arrow. The Agitator Count Log is displayed. 2. Touch the back arrow to return to the AgiTrak screen, or the Home button to return to the Home screen.
  • Page 24: Maintenance

    Helmer Scientific Pro Line Platelet Incubator - Floor Model Service Manual Maintenance Maintenance tasks should be completed according to the schedule below. Refer to the i.Center Plus User Guide for more detail on completing various tasks. NOTICE • Before performing maintenance, protect items in platelet incubator from extended exposure to adverse temperature.
  • Page 25: Alarm Tests

    Helmer Scientific Pro Line Platelet Incubator - Floor Model Service Manual 4 .1 Alarm Tests Test alarms to ensure they are working correctly. The platelet incubator has alarms for chamber temperature, door open (time), agitation motion (for installed Pro Line platelet agitator(s) and the PC4200-Pro agitation system), low battery, and power failure.
  • Page 26 Helmer Scientific Pro Line Platelet Incubator - Floor Model Service Manual Manual Chamber Temperature Alarm Test Notes • Perform the low alarm test before the high alarm test to control the temperature more closely and complete the testing more quickly.
  • Page 27: Test And Replace Back-Up Battery

    Helmer Scientific Pro Line Platelet Incubator - Floor Model Service Manual Door Open Alarm Test 1. Change Door Open delay setting to 0 minutes by selecting Settings then touching the Alarm Settings button. 2. Touch the Door Open Actions button. The Enter Password screen appears. 3. Enter the password (default password is “1234”) and touch the return key. 4. Touch the (–) on the Door Time spin box to change the value to 0. 5. Open either door. The alarm will activate immediately.
  • Page 28: Upgrade System Firmware

    Helmer Scientific Pro Line Platelet Incubator - Floor Model Service Manual 4.3 Upgrade System Firmware Helmer may occasionally issue updates for the i.Center Plus firmware. Follow upgrade instructions included with the firmware update. 4 .4 Clean the Platelet Incubator Note Additional information can be found on Helmer website at How to Properly Clean Your Helmer Scientific Refrigerator or by scanning the QR code below. NOTICE Disconnect platelet incubator from AC power prior to cleaning.
  • Page 29: Service

    Helmer Scientific Pro Line Platelet Incubator - Floor Model Service Manual Service 5 .1 Report Download Historical data from the incubator are downloaded in PDF, XLS or TXT formats depending on report type and placed on a removable storage device. All reports are generated on-demand. Device Summary, Agitation Summary, Alarm Activation Test Summary and Historical Data reports offer the option to enter a date range to provide data over a more focused time period. Report File Type Device Summary Agitation Summary Alarm Activation Test Summary Probe and Calibration Summary Current Settings Historical Data System Diagnostics Notes • The USB Port must be enabled prior to performing a download.
  • Page 30: Clean And Inspect Internal Parts (Pc4200-Pro)

    Helmer Scientific Pro Line Platelet Incubator - Floor Model Service Manual 5 .2 Clean and Inspect Internal Parts (PC4200-Pro) NOTICE Disconnect platelet incubator from AC power when inspecting internal parts. Drive Bar Bearings Inspect and clean drive bar bearing connections according to the preventive maintenance schedule. Drive rod bearing connection. Wheels...
  • Page 31: Troubleshooting

    Helmer Scientific Pro Line Platelet Incubator - Floor Model Service Manual Troubleshooting NOTICE Review all safety instructions prior to troubleshooting. 6 .1 General Operation Problems Problem Possible Cause Action Door does not open. Door lock is engaged Unlock door with key Main power switch is on, but Outlet connection is faulty.
  • Page 32: Alarm Activation Problems

    Helmer Scientific Pro Line Platelet Incubator - Floor Model Service Manual 6 .3 Alarm Activation Problems Problem Possible Cause Action Agitation communication i.Center Plus monitoring system is On platelet incubator’s i.Center Plus display, verify agitation information is alarm is active.
  • Page 33: Schematics

    Helmer Scientific Pro Line Platelet Incubator - Floor Model Service Manual Schematics 360433/B...
  • Page 34 Helmer Scientific Pro Line Platelet Incubator - Floor Model Service Manual 360433/B...
  • Page 35: Parts

    Helmer Scientific Pro Line Platelet Incubator - Floor Model Service Manual Parts Label Description Part Number Label Description Part Number Power Switch 120478 Door Lock with Key (qty 1) 220374 Back-up Battery Switch 120202 Display assembly 801189-1 USB Port Not Shown SD Card 801190-1 Temperature Chart Recorder...
  • Page 36 Helmer Scientific Pro Line Platelet Incubator - Floor Model Service Manual Label Description Model Volts Part Number Label Description Model Part Number Interior Fan Motor 115V 801181-1 Door Switch 801193-1 230V 801182-1 Secondary Monitor Probe 3200/4200 801098-1 Interior Fan Motor Blade...
  • Page 37 Helmer Scientific Pro Line Platelet Incubator - Floor Model Service Manual PC2200-Pro PC3200-Pro PC4200-Pro Label Description Model Part Number Label Description Volts Model Part Number 15VDC Power Supply 801187-1 Compressor Control Board 801191-1 Condenser Fan Motor 801177-1 Power Distribution Board 801186-1 Condensing Unit 801175-1...
  • Page 38: Appendix A: Warranty

    Helmer Scientific Pro Line Platelet Incubator - Floor Model Service Manual Appendix A: Warranty For technical service needs, please contact Helmer at 800-743-5637 or www.helmerinc.com. Have the model and serial number available when calling. Rapid Resolution When a warranty issue arises it is our desire to respond quickly and appropriately. The service department at Helmer is there for you. Helmer will oversee the handling of your warranty service from start to finish. Therefore, Helmer must give advance...
  • Page 39 Helmer Scientific Pro Line Platelet Incubator - Floor Model Service Manual 360433/B...
  • Page 40 Helmer Scientific 14400 Bergen Boulevard, Noblesville, IN 46060 USA 360433/B Copyright © 2023 Helmer, Inc.

This manual is also suitable for:

I.center plus pc3200-proI.center plus pc4200-pro

Table of Contents