Related Manuals for SAF LabHEAT KM-RX1001
Summary of Contents for SAF LabHEAT KM-RX1001
- Page 1 E l e c t r o n i c l a b o r a t o r y r e g u l a t o r t y p e KM-RX1001 O P E R A T I N G M A N U A L...
- Page 2 For further information, please refer to the operating manual B 702030.0 available as PDF document. This manual also contains the complete technical data of the device.. Contact SAF Wärmetechnik GmbH Weinheimer Str. 2a D-69509 Mörlenbach Tel.: +49 (0)6209 – 79796 – 0 Fax: +49 (0)6209 –...
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Page 3: Table Of Contents
Content Introduction ....................5 1.1. Information on copyright and data protection ..........5 1.2. Information for the operator ................5 1.3. Notes on signs and symbols ................6 1.4. Scope of delivery ..................... 7 Safety ......................8 2.1. Intended use ....................10 2.2. - Page 4 6.1.3. Ramp function / firing curve ................. 21 6.1.4. Level concept ....................21 6.1.5. Operator level (OPr) ..................22 6.2. Configuration (ConF) ..................23 6.2.1. Analog input ....................24 6.2.2. Controller ...................... 25 6.2.3. Ramp function / firing curve ................. 26 6.2.4.
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Page 5: Introduction
1. Introduction This operating manual is an essential aid for the successful and safe operation of the temperature regulator type KM-RX1001 (hereinafter referred to as product). The operating manual contains important information on how to operate the product safely, properly, and economically. Observance of these instructions helps to avoid dangers and to increase the reliability and service life of the product. -
Page 6: Notes On Signs And Symbols
1.3. Notes on signs and symbols In this operating manual the following designations or symbols are used for safety instructions and particularly important information: Danger! Draws attention to a potentially hazardous situation that could result in extremely serious personal injury or material damage to the product or its surroundings if the designated instruction is not followed. -
Page 7: Scope Of Delivery
1.4. Scope of delivery Check that the scope of delivery is complete and undamaged. Contact your supplier immediately if parts are missing or defective. • 1 x Laboratory regulator type KM-RX1001 • 1 x Operating manual - 7 -... -
Page 8: Safety
2. Safety Note! Before commissioning the product, the safety instructions, the installation instructions and the operating manual enclosed with the product must be read and observed. Please read the safety instructions carefully and observe the listed points! It is about the safety of persons and equipment! The product is primarily designed as a temperature regulator for electric heating systems. - Page 9 Please note • the contents of this operating manual for the installation and operation of the device, in particular the installation instructions, the commissioning and the notes in bold • the relevant safety regulations for the installation and operation of electrical systems •...
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Page 10: Intended Use
2.1. Intended use The product is only considered to be operated as intended if the following points are considered and observed: • The product may only be operated in the limited power range. • The product may only be operated in the limited operating temperature range. -
Page 11: Remaining Risk
2.2. Remaining risk Even if all safety regulations are observed, a residual risk remains when operating the product. All persons working with the product must be aware of these residual risks. They must follow the instructions that prevent these residual risks from leading to accidents or damage. -
Page 12: Safety Instructions For The Operating Personnel
2.3. Safety instructions for the operating personnel Note! The product must be operated in accordance with the respective national regulations, regulations of the employers' liability insurance associations and the Occupational Safety Act. Danger! The product may only be used in a technically perfect condition and for its intended purpose, in a safety-conscious and risk-conscious manner and in compliance with these operating manuals! All faults and especially those that could impair safety must be... -
Page 13: Safety Instructions For Maintenance
2.4. Safety instructions for maintenance The product must be checked by the operator at regular intervals for safety and proper functioning in accordance with the applicable regulations. Only testing in accordance with DGUV V3 is permitted! Danger! Repairs to the product can cause serious injury or death by electric shock)! Repairs may only be carried out at the manufacturer's works! - 13 -... -
Page 14: Product Description
3. Product description This ready-to-plug-in temperature regulator in a stable plastic housing is designed for a total power output of up to 2300 W (10 A). The temperature regulator is particularly suitable in the laboratory for the temperature control of heating mantles or other heating systems. -
Page 15: Usb Interface
Housing Plastic ABS and PC Dimensions 205 x 75 x 140 mm (B x H x T) Operating temperature 0 – 50°C Switching output Relay 10 A resistive load Display LED-Display Protection class System of protection IP20 EMC compatibility according to EN 61326 Electrical safety according to DIN EN 61010 3.2. -
Page 16: Assembly And Connection
4. Assembly and connection The installation site must be free of vibrations. The product must not be installed near motors, transformers, contactors and other inductive loads. The ambient temperature at the installation location may be 0 - 50°C at a relative humidity of < 75% (without condensation). -
Page 17: Commissioning
5. Commissioning Before commissioning the product, the following must be observed: • Do the nameplate details match your order data • The mains voltage must correspond to the voltage specification on the type plate • The rated power of the connected consumer must not exceed the power output on the type plate (ohmic load). -
Page 18: Connection Diagram For The Control Of Heating Mantles
5.1. Connection diagram for the control of heating mantles Heating mantle Laboratory regulator RCD adapter 5.2. Adaption The product is delivered pre-configured with the basic settings described in the operating manual. The operator must adapt the product to the controlled system of the plant in which it is used. -
Page 19: Setting
5.3. Setting According to the following product operation, first set the control setpoint temperature. Then adjust the appropriate type of sensor to the sensor used. (see 6.2.1) If necessary, you can also change other parameters. Due to the PID behavior of the controller, the ACTUAL temperature usually oscillates well above the adjusted SET temperature during the first heat-up. -
Page 20: Operation, Configuration And Parameter Setting
6. Operation, configuration and parameter setting 6.1. Operation 6.1.1. Display and operating elements 6.1.2. Self-tuning, setpoint and manual operation Starting from the normal display, the following functions are available: - 20 -... -
Page 21: Ramp Function / Firing Curve
6.1.3. Ramp function / firing curve 6.1.4. Level concept The parameters for setting the controller are organized in different levels: The different levels are also accessible in manual mode. - 21 -... -
Page 22: Operator Level (Opr)
Level locking (all levels are free at the factory): 6.1.5. Operator level (OPr) Depending on the configuration, the following parameters are available: - 22 -... -
Page 23: Configuration (Conf)
6.2. Configuration (ConF) Note! In the product, parameters are hidden if the required equipment is not available. Factory settings are shown in bold in the following tables. Analogue sector: For some parameters at the configuration level, the user can select from a range of analog values. -
Page 24: Analog Input
6.2.1. Analog input - 24 -... -
Page 25: Controller
6.2.2. Controller The controller receives the actual value from the analogue input. - 25 -... -
Page 26: Ramp Function / Firing Curve
6.2.3. Ramp function / firing curve The device can be operated as a fixed value controller with or without the ramp function. A firing curve is also supported. - 26 -... -
Page 27: Limit Value Monitoring
6.2.4. Limit value monitoring The device has two functions for limit value monitoring (Li1, Li2) each with 8 different alarm functions (AF1 to AF8). Both output signals are available for the binary functions. - 27 -... - Page 28 - 28 -...
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Page 29: Timer
6.2.5. Timer The timer issues an output signal which is available for the binary functions. Time- limited control or a time dependent target value switching can therefore be realised. The timer value is not ensured during a power failure. The timer remains inactive after the power returns. - 29 -... -
Page 30: Outputs
6.2.6. Outputs The configuration of the controller outputs is divided into binary outputs (OutL) and analog outputs (OutA). The switching states of the binary outputs 1 to 3 (5) are represented by the LEDs K1 to K3 (K5) (LED lights up = output active). Binary outputs: The instrument has one relay output (make contact, output 1) as standard and can optionally be equipped with two (four) additional binary outputs (relay or logic... - Page 31 Analogue output: The device can be optionally equipped with an analogue output (output 2). - 31 -...
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Page 32: Binary Function
6.2.7. Binary function Different functions can be triggered with the binary signals from the binary inputs, limit monitoring and timer. The binary functions for starting and stopping react to the rising edge of the triggering signal. All other binary functions are status-controlled and high-active. - 32 -... -
Page 33: Display And Operation
6.2.8. Display and operation Both displays and the function key can be individually adapted to the respective requirements. - 33 -... -
Page 34: Parameterization (Para)
6.3. Parameterization (PArA) - 34 -... -
Page 35: Maintenance And Repair
7. Maintenance and repair Repairs may only be carried out at the manufacturer's factory! Inspection intervals according to DGUV regulation 3 must be observed! Exchange of the internal fuses for the electronics module and the shockproof socket: If the controller module has no function, the fuse for the controller unit may be defective. -
Page 36: Decommissioning And Disposal
8. Decommissioning and disposal Only take the unit out of operation when it is switched off, disconnected from the mains and secured! Electronic devices are recyclable materials and do not belong in the household waste! Dispose of the product at the end of its service life in accordance with the applicable legal regulations.
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