Ryobi PBF100 - SPEED DUAL ACTION POLISHER Manual

GENERAL POWER TOOL SAFETY WARNINGS

WARNING
Read all safety warnings, instructions, illustrations and specifications provided with this power tool. Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury.

Save all warnings and instructions for future reference. The term "power tool" in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.

WORK AREA SAFETY

• Keep work area clean and well lit. Cluttered or dark areas invite accidents.
• Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
• Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.

ELECTRICAL SAFETY

• Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock.
• Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
• Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
• Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.
• When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
• If operating a power tool in a damp location is unavoidable, use a ground fault circuit interrupter (GFCI) protected supply. Use of a GFCI reduces the risk of electric shock.
• Use this product only with batteries and chargers listed in tool/appliance/battery pack/charger correlation supplement 987000-432.

PERSONAL SAFETY

• Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.
• Use personal protective equipment. Always wear eye protection. Protective equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.
• Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or energizing power tools that have the switch on invites accidents.
• Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.
• Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.
• Dress properly. Do not wear loose clothing or jewelry. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewelry or long hair can be caught in moving parts.
• If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust-related hazards.
• Do not let familiarity gained from frequent use of tools allow you to become complacent and ignore tool safety principles. A careless action can cause severe injury within a fraction of a second.
• Do not wear loose clothing or jewelry. Contain long hair. Loose clothes, jewelry, or long hair can be drawn into air vents.
• Do not use on a ladder or unstable support. Stable footing on a solid surface enables better control of the power tool in unexpected situations.

POWER TOOL USE AND CARE

• Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.
• Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
• Disconnect the plug from the power source and/ or remove the battery pack, if detachable, from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.
• Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.
• Maintain power tools and accessories. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool's operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.
• Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
• Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.
• Keep handles and grasping surfaces dry, clean and free from oil and grease. Slippery handles and grasping surfaces do not allow for safe handling and control of the tool in unexpected situations.

BATTERY TOOL USE AND CARE

• Recharge only with the charger specified by the manufacturer. A charger that is suitable for one type of battery pack may create a risk of fire when used with another battery pack.
• Use power tools only with specifically designated battery packs. Use of any other battery packs may create a risk of injury and fire.
• When battery pack is not in use, keep it away from other metal objects, like paper clips, coins, keys, nails, screws or other small metal objects, that can make a connection from one terminal to another. Shorting the battery terminals together may cause burns or a fire.
• Under abusive conditions, liquid may be ejected from the battery; avoid contact. If contact accidentally occurs, flush with water. If liquid contacts eyes, additionally seek medical help. Liquid ejected from the battery may cause irritation or burns.
• Do not use a battery pack or tool that is damaged or modified. Damaged or modified batteries may exhibit unpredictable behavior resulting in fire, explosion or risk of injury.
• Do not expose a battery pack or tool to fire or excessive temperature. Exposure to fire or temperature above 265°F may cause explosion.
• Follow all charging instructions and do not charge the battery pack or tool outside the temperature range specified in the instructions. Charging improperly or at temperatures outside the specified range may damage the battery and increase the risk of fire.

SERVICE

• Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.
• Never service damaged battery packs. Service of battery packs should only be performed by the manufacturer or authorized service providers.

PRODUCT SAFETY WARNINGS

• Hold power tool by insulated gripping surfaces, when performing an operation where the cutting tool may contact hidden wiring. Cutting tool contacting a "live" wire may make exposed metal parts of the power tool "live" and could give the operator an electric shock.
• Know your power tool. Read operator's manual carefully. Learn its applications and limitations, as well as the specific potential hazards related to this power tool. Following this rule will reduce the risk of electric shock, fire, or serious injury.
• Always wear eye protection with side shields marked to comply with ANSI Z87.1 when assembling parts, operating the tool, or performing maintenance. Following this rule will reduce the risk of serious personal injury.
• Protect your lungs. Wear a face or dust mask if the operation is dusty. Following this rule will reduce the risk of serious personal injury.
• Protect your hearing. Wear hearing protection during extended periods of operation. Following this rule will reduce the risk of serious personal injury.
• Battery tools do not have to be plugged into an electrical outlet; therefore, they are always in operating condition. Be aware of possible hazards when not using your battery tool or when changing accessories. Following this rule will reduce the risk of electric shock, fire, or serious personal injury.
• Do not place battery tools or their batteries near fire or heat. This will reduce the risk of explosion and possibly injury.
• Do not crush, drop or damage battery pack. Do not use a battery pack or charger that has been dropped or received a sharp blow. A damaged battery is subject to explosion. Properly dispose of a dropped or damaged battery immediately.
• Batteries can explode in the presence of a source of ignition, such as a pilot light. To reduce the risk of serious personal injury, never use any cordless product in the presence of open flame. An exploded battery can propel debris and chemicals. If exposed, flush with water immediately.
• Under extreme usage or temperature conditions, battery leakage may occur. If liquid comes in contact with your skin, wash immediately with soap and water. If liquid gets into your eyes, flush them with clean water for at least 10 minutes, then seek immediate medical attention. Following this rule will reduce the risk of serious personal injury.
• Save these instructions. Refer to them frequently and use them to instruct others who may use this tool. If you loan someone this tool, loan them these instructions also.

SYMBOLS

OVERVIEW

1. Auxiliary handle
2. Front handle
3. Rotating base
4. Black finishing pad
5. Yellow correcting pad
6. Red cutting pad
7. Hex key
8. Wrench

ASSEMBLY

UNPACKING

This product requires assembly.

• Carefully remove the tool and any accessories from the box. All items listed in theIncludes section must be included at the time of purchase.

WARNING:
Items in this Assembly section are not assembled to the product by the manufacturer and require customer installation. Use of a product that may have been improperly assembled could result in serious personal injury.

• If any parts are damaged or missing, please call 1-800-525-2579 for assistance.

WARNING:
If any parts are damaged or missing do not operate this product until the parts are replaced. Use of this product with damaged or missing parts could result in serious personal injury.

WARNING:
Do not attempt to modify this product or create accessories or attachments not recommended for use with this product. Any such alteration or modification is misuse and could result in a hazardous condition leading to possible serious personal injury.

INSTALLING/ADJUSTING THE AUXILIARY HANDLE ASSEMBLY

1. Auxiliary handle
2. Screw
3. Hex key

An auxiliary handle is included for ease of operation and to help prevent loss of control. The handle can be mounted for left or right hand use.

To install:

• Position the handle for right or left handed use.
  NOTE: You may have to spread the handle slightly to allow it to slide over the base.
• Align the screw through the hole and into the base of the polisher.
• Choose the position that you find most comfortable.
• Use the included hex key to securely tighten the screw.
• Repeat for other side.

OPERATION

WARNING:
Do not allow familiarity with this product to make you careless. Remember that a careless fraction of a second is sufficient to inflict serious injury.

WARNING:
Always remove battery pack from the tool when you are assembling parts, making adjustments, cleaning, or when not in use. Removing battery pack will prevent accidental starting that could cause serious personal injury.

WARNING:
Always wear eye protection with side shields marked to comply with ANSI Z87.1. Failure to do so could result in objects being thrown into your eyes and other possible serious injuries.

WARNING:
Do not use any attachments or accessories not recommended by the manufacturer of this product. The use of attachments or accessories not recommended can result in serious personal injury.

APPLICATIONS

You may use this product for the purposes listed below:

• Polishing and buffing cars, boats, RVs, personal watercraft, motorcycles, hardwood floors, and large furniture

TURNING THE UNIT ON/OFF

1. Lock out button
2. On/off switch
3. Variable speed dial

• To start the polisher, place the power switch in theON position.
• To stop the polisher, place the power switch in theOFF position.

The tool's rotating base moves in random orbital motion. The orbit diameter is.31 in (8 mm).

WARNING:
Battery tools are always in operating condition. Therefore, the switch should always be in the OFF (O) position when not in use or carrying at your side, when installing or removing the battery pack, and when installing or removing accessories.

VARIABLE SPEED DIAL

See Figure 2.
The variable speed dial is located on the side of the tool and allows the polisher to operate at different speeds. The speed can be adjusted before or during operation. Select the speeds designated on the unit for the following applications.

INSTALLING/REMOVING BATTERY PACK

1. Battery pack
2. Depress the latch and pull to release and remove the battery pack.

• To install: Make sure the power switch is in the OFF (O) position.
• Place the battery pack in the tool.
• Make sure the latches on each side of the battery pack snap into place and the battery pack is secured in the tool before beginning operation.
• To remove: Turn the switch off and depress the latches.

For complete charging instructions, see the operator's manuals for your battery pack and charger.

PREPARE THE SURFACE

For best results, always read and follow the polish manufacturer's instructions. Prepare the surface as directed for appropriate applications and proper use.

Never apply cleaners directly onto surface to be polished. Apply to a clean cloth then use the cloth to clean the surface. Do not use any type of abrasive cleanser as it may damage or scratch the surface.

ATTACHING THE APPLICATION FOAM PADS

1. Application foam pad
2. Base

WARNING:
To avoid injury, always remove the battery pack from the polisher before attaching polishing pads.

Three pads are included: one for finishing, one for correcting, and another for cutting the surface. To attach the polishing pad to the base, align the pad to the base and press the hook and loop together to securely hold the pad in place.

APPLYING POLISH TO THE FOAM PADS

1. Liquid polish

Most polishes are either in paste or liquid form. Before using any polish, read all directions on appropriate applications and proper use.

NOTE: Be careful not to use too much polish at one time. If the pad becomes saturated, it will not last as long.

APPLY POLISH TO SURFACE

1. Recommended polishing pattern

WARNING:
To prevent loss of control and possible serious personal injury, always operate the tool with both hands. For increased stability, hold the polisher with your hands on the rear handle and either the front or auxiliary handle.

NOTE: Make sure the ON/OFF switch is in the OFF (O) position before placing the polisher on any surface.

While holding the polisher firmly against the surface, slide the ON/OFF switch to the ON (I) position. Always start and stop the polisher on or against the surface being polished.

Begin by polishing larger flat surfaces. Use a broad sweeping motion in a criss-cross pattern as shown. Do not press down on the surface with the polisher. Let the orbital action of the polisher and polishing pad do the work.

Once flat surfaces have been covered, polish curved surfaces such as car doors and quarter panels. Use small circular motions.

After applying polish to the entire surface, turn polisher off by pushing the ON/OFF switch with your thumb. Wait until the pad stops rotating before lifting the polisher from the surface. Remove the battery pack from the polisher.

For hard to reach areas, such as the underside of bumpers or side mirrors, apply polish by hand.

MAINTENANCE

WARNING:
When servicing, use only identical replacement parts. Use of any other parts can create a hazard or cause product damage.

GENERAL MAINTENANCE

Avoid using solvents when cleaning plastic parts. Most plastics are susceptible to damage from various types of commercial solvents and can be damaged by their use. Use clean cloths to remove dirt, dust, oil, grease, etc.

REPLACING THE BACKER PAD

1. Backer pad
2. Wrench
3. Slot

If the backer pad becomes damaged or worn, it can be replaced using the included wrench.

• Remove the battery pack.
• Slide the wench into the slot at the base of the polisher.
• Turn the pad until the wrench slides onto the spindle shaft, preventing it from turning.
• Continue turning the pad until the backer pad is loosened and releases from the base.
• Attach the new backer pad by reversing these steps.

REGISTER YOUR TOOLS
http://register.ryobitools.com
1-800-525-2579

Documents / Resources

References

• Registration - RYOBI Tools

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