Ryobi PCL460 - ORBIT BUFFER Manual

GENERAL POWER TOOL SAFETY WARNINGS

WARNING
Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.

Save all warnings and instructions for future reference. The term "power tool" in the warnings refers to your mainsoperated (corded) power tool or battery-operated (cordless) power tool.

WORK AREA SAFETY

• Keep work area clean and well lit. Cluttered or dark areas invite accidents.
• Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
• Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.

ELECTRICAL SAFETY

• Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock.
• Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
• Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
• Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.
• When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
• If operating a power tool in a damp location is unavoidable, use a ground fault circuit interrupter (GFCI) protected supply. Use of a GFCI reduces the risk of electric shock.
• Use this product only with batteries and chargers listed in tool/appliance/battery pack/charger correlation supplement 987000-432.

PERSONAL SAFETY

• Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.
• Use personal protective equipment. Always wear eye protection. Protective equipment such as a dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.
• Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or energising power tools that have the switch on invites accidents.
• Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.
• Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.
• Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.
• If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust-related hazards.
• Do not let familiarity gained from frequent use of tools allow you to become complacent and ignore tool safety principles. A careless action can cause severe injury within a fraction of a second.
• Do not wear loose clothing or jewelry. Contain long hair. Loose clothes, jewelry, or long hair can be drawn into air vents.
• Do not use on a ladder or unstable support. Stable footing on a solid surface enables better control of the power tool in unexpected situations.

POWER TOOL USE AND CARE

• Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.
• Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
• Disconnect the plug from the power source and/or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.
• Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.
• Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool's operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.
• Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
• Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.
• Keep handles and grasping surfaces dry, clean and free from oil and grease. Slippery handles and grasping surfaces do not allow for safe handling and control of the tool in unexpected situations.

BATTERY TOOL USE AND CARE

• Recharge only with the charger specified by the manufacturer. A charger that is suitable for one type of battery pack may create a risk of fire when used with another battery pack.
• Use power tools only with specifically designated battery packs. Use of any other battery packs may create a risk of injury and fire.
• When battery pack is not in use, keep it away from other metal objects, like paper clips, coins, keys, nails, screws or other small metal objects, that can make a connection from one terminal to another. Shorting the battery terminals together may cause burns or a fire.
• Under abusive conditions, liquid may be ejected from the battery; avoid contact. If contact accidentally occurs, flush with water. If liquid contacts eyes, additionally seek medical help. Liquid ejected from the battery may cause irritation or burns.
• Do not use a battery pack or tool that is damaged or modified. Damaged or modified batteries may exhibit unpredictable behavior resulting in fire, explosion or risk of injury.
• Do not expose a battery pack or tool to fire or excessive temperature. Exposure to fire or temperature above 265°F may cause explosion.
• Follow all charging instructions and do not charge the battery pack or tool outside the temperature range specified in the instructions. Charging improperly or at temperatures outside the specified range may damage the battery and increase the risk of fire.

SERVICE

• Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.
• Never service damaged battery packs. Service of battery packs should only be performed by the manufacturer or authorized service providers.

PRODUCT SAFETY WARNINGS

• Hold power tool by insulated gripping surfaces, when performing an operation where the cutting tool may contact hidden wiring. Cutting tool contacting a "live" wire may make exposed metal parts of the power tool "live" and could give the operator an electric shock.
• Know your power tool. Read operator's manual carefully. Learn its applications and limitations, as well as the specific potential hazards related to this power tool. Following this rule will reduce the risk of electric shock, fire, or serious injury.
• Always wear eye protection with side shields marked to comply with ANSI Z87.1 when assembling parts, operating the tool, or performing maintenance. Following this rule will reduce the risk of serious personal injury.
• Protect your lungs. Wear a face or dust mask if the operation is dusty. Following this rule will reduce the risk of serious personal injury.
• Protect your hearing. Wear hearing protection during extended periods of operation. Following this rule will reduce the risk of serious personal injury.
• Battery tools do not have to be plugged into an electrical outlet; therefore, they are always in operating condition. Be aware of possible hazards when not using your battery tool or when changing accessories. Following this rule will reduce the risk of electric shock, fire, or serious personal injury.
• Do not place battery tools or their batteries near fire or heat. This will reduce the risk of explosion and possibly injury.
• Do not crush, drop or damage battery pack. Do not use a battery pack or charger that has been dropped or received a sharp blow. A damaged battery is subject to explosion. Properly dispose of a dropped or damaged battery immediately.
• Batteries can explode in the presence of a source of ignition, such as a pilot light. To reduce the risk of serious personal injury, never use any cordless product in the presence of open flame. An exploded battery can propel debris and chemicals. If exposed, flush with water immediately.
• Do not charge battery tool in a damp or wet location. Do not use, store, or charge battery packs or products in locations where the temperature is less than 50°F or more than 100°F. Do not store outside or in vehicles.
• Under extreme usage or temperature conditions, battery leakage may occur. If liquid comes in contact with your skin, wash immediately with soap and water. If liquid gets into your eyes, flush them with clean water for at least 10 minutes, then seek immediate medical attention. Following this rule will reduce the risk of serious personal injury.
• Save these instructions. Refer to them frequently and use them to instruct others who may use this tool. If you loan someone this tool, loan them these instructions also.

SYMBOLS

OVERVIEW

1. Speed switch
2. Handle
3. Rotating base
4. Application bonnet
5. Buffing/polishing bonnet

ASSEMBLY

WARNING:
Do not use this product if it is not completely assembled or if any parts appear to be missing or damaged. Use of a product that is not properly and completely assembled or with damaged or missing parts could result in serious personal injury.

WARNING:
Do not attempt to modify this product or create accessories not recommended for use with this product. Any such alteration or modification is misuse and could result in a hazardous condition leading to possible serious personal injury.

If any parts are damaged or missing, please call 1-800-525-2579 for assistance.

OPERATION

WARNING:
Do not allow familiarity with products to make you careless. Remember that a careless fraction of a second is sufficient to inflict severe injury.

WARNING:
Always remove battery pack from the tool when you are assembling parts, making adjustments, cleaning, or when not in use. Removing battery pack will prevent accidental starting that could cause serious personal injury.

WARNING:
Always wear eye protection with side shields marked to comply with ANSI Z87.1. Failure to do so could result in objects being thrown into your eyes, resulting in possible serious injury.

APPLICATIONS

You may use this tool for the purposes listed below:

• Polishing and buffing cars, boats, RVs, personal watercraft, motorcycles, hardwood floors, and large furniture

TURNING THE UNIT ON/OFF

1. Speed switch
2. High (2)
3. Low (1)
4. Off (O)

• To start the buffer/polisher, slide the switch to the LOW (1) or HIGH (2) position.
• To stop the buffer/polisher, slide the switch to the OFF (O) position.

The tool's rotating base moves in random orbital motion.
The orbit diameter is 3/8 in. (10 mm).

WARNING:
Battery tools are always in operating condition. Therefore, switch should always be in the OFF (O) position when not in use or carrying at your side, when installing or removing the battery pack, and when installing or removing accessories.

SPEED SWITCH

See Figure 1.
The speed switch is located on the top of the tool and allows the buffer to operate at different speeds. The speed can be adjusted before or during operation. Select the speeds designated on the unit for the following applications.

INSTALLING/REMOVING BATTERY PACK

1. Depress latches to release battery pack
2. Battery pack
3. Latches

WARNING:
Always remove battery pack from your tool when you are assembling parts, making adjustments, cleaning, or when not in use. Removing battery pack will prevent accidental starting that could cause serious personal injury.

To install:

• Place the power switch in the OFF (O) position.
• Insert the battery pack into the product as shown.
• Make sure the latches on each side of the battery pack snap into place and that battery pack is secured in the product before beginning operation.

WARNING:
Make sure the latches on the battery pack snap in place and the battery pack is fully seated and secure in the tool's battery port before beginning operation. Failure to securely seat the battery pack could cause the battery pack to fall out, resulting in serious personal injury.

NOTICE:
When placing battery pack in the tool, be sure raised rib on battery pack aligns with the bottom of the tool and latches into place properly. Improper installation of the battery pack can cause damage to internal components.

To remove:

• Depress the latches and remove the battery pack.

For complete charging instructions, refer to the Operator's Manuals for your battery pack and charger.

WARNING:
Battery tools are always in operating condition. Therefore, switch should always be locked with hands free of the lock-out button when not in use. Remove battery pack when transporting or carrying cultivator to avoid accidental starting, which may result in serious injury.

PREPARE THE SURFACE

For best results, the surface should be clean and dry. Most high-gloss surfaces can be cleaned with a mild soap and water solution. For removal of stubborn dirt such as road tar, grease, and bug stains, you can use a mild ammonia solution such as that used in glass cleaners. To remove dirt that will not come free from topical washing, treat surface using a clay bar before buffing. Before using any cleaning product, check the label for recommended applications and follow the directions for use.

Never apply cleaner directly onto surface to be polished. Apply to a clean cloth then use the cloth to clean the surface. Do not use any type of abrasive cleanser as it may damage or scratch the surface.

ATTACHING THE APPLICATION BONNET

1. Pull polishing bonnet edges over pad to install

WARNING:
To avoid injury, always remove the battery pack from the polisher before attaching polishing pads.

The reusable application bonnet is made of 100% terry cloth and is used to apply polish to the painted surface.

To install:

• Place the power switch in the OFF (O) position.
• Remove battery pack from the tool.
• Slip the bonnet edges completely over the pad.

APPLYING POLISH TO THE APPLICATION BONNET

Most polishes are either in paste or liquid form. Before using any polish, read all directions on appropriate applications and proper use.

NOTE: Be careful not to use too much polish at one time. If the pad becomes saturated, it will not last as long.

APPLICATION OF PASTE POLISH

1. Paste polish

Use a putty knife or other flat, blunt object to apply approximately one rounded teaspoon of paste onto the bonnet. Evenly spread the paste over the entire surface of the bonnet.
Do not apply paste directly to the surface being polished.

APPLICATION OF LIQUID POLISH

1. Liquid polish

Apply a small series of dots around the center of the bonnet. After the first application, the bonnet will not absorb as much polish. Apply dots of polish to the bonnet for subsequent applications, using half of the initial quantity.

WARNING:
To prevent loss of control and possible serious personal injury, always operate the tool with both hands. For increased stability, hold the buffer with your hands on the rear handle and either the side or top of the tool.

APPLY POLISH TO SURFACE

While holding the buffer/polisher firmly against the surface, turn the buffer on. Always start and stop the polisher on or against the surface being polished.

Begin by polishing larger flat surfaces, such as the hood, trunk and roof. Use a broad sweeping motion in a crisscross pattern. Do not press down on the surface with the polisher. Let the orbital action of the pad and bonnet do the work.

Once flat surfaces have been covered, polish curved surfaces such as car doors and quarter panels. Use small circular motions.

After applying polish to the entire surface, turn buffer/polisher off. Wait until the pad stops rotating before lifting the buffer/ polisher from the surface.

For hard to reach areas, such as the underside of bumpers or side mirrors, apply polish by hand.

CHANGE TO BUFFING/POLISHING BONNET

WARNING:
Check polishing bonnets before each use. Make sure they are clean and free from any loose particles or foreign objects that may be embedded in the bonnet. Failure to do so could cause these particles or objects to be thrown from the tool, resulting in possible serious injury or scratches to the surface being polished.

The reusable buffing/polishing bonnet is made of synthetic tufted material and is used to buff and polish painted surfaces.
Remove the battery pack from the buffer/polisher and remove the application bonnet by pulling the bonnet edges over and off the pad. Replace with buffing bonnet, attaching it the same way as the application bonnet.

Buff the surface in the same order as it was polished, starting with large flat surfaces and ending with hard-to reach areas. Use the same motion as for polishing, a broad sweeping crisscross pattern on large flat areas and small circular motions on all other areas. Remember to let the tool do the work.

MAINTENANCE

WARNING:
When servicing, use only identical replacement parts. Use of any other parts can create a hazard or cause product damage.

GENERAL MAINTENANCE

Avoid using solvents when cleaning plastic parts. Most plastics are susceptible to damage from various types of commercial solvents and may be damaged by their use. Use clean cloths to remove dirt, dust, oil, grease, etc.

REUSABLE BONNETS

Both the application and buffing/polishing bonnets are reusable. For maximum life and performance, remove and hand wash after use, allow them to air dry, and store separately. If needed, the bonnets can be machine washed in cold water with a small amount of detergent, then machine dried using low heat.

FOAM PAD

It is important that the pad retain its original shape and dimensions. Allow it to dry completely after each use. Store buffer with the pad facing up to extend pad life and retain its shape.

REGISTER YOUR TOOLS
http://register.ryobitools.com
1-800-525-2579

Documents / Resources

References

• Registration - RYOBI Tools

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