OPERATION
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Do not allow familiarity with this product to make you careless. Remember that a careless fraction of a second is sufficient to inflict serious injury.
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Always remove battery pack from the tool when you are assembling parts, making adjustments, cleaning, or when not in use. Removing battery pack will prevent accidental starting that could cause serious personal injury.
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Always wear eye protection with side shields marked to comply with ANSI Z87.1. Failure to do so could result in objects being thrown into your eyes and other possible serious injuries.
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Do not use any attachments or accessories not recommended by the manufacturer of this product. The use of attachments or accessories not recommended can result in serious personal injury.
APPLICATIONS
You may use this product for the purposes listed below:
- Polishing and buffing vehicles, boats, RVs, personal watercraft, motorcycles, hardwood floors, and large furniture
- Sanding on wood surfaces
- Sanding on metal surfaces
INSTALLING/REMOVING BATTERY PACK
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- Battery pack
- Depress the latch and pull to release and remove the battery pack
To install:
- Insert the battery pack.
- Make sure the latches on each side of the battery pack snap in place and that battery pack is secured in the product before beginning operation.
To remove:
- Depress the latches on each side of the battery pack.
For complete charging instructions, see the operator's manuals for your battery pack and charger.
LED LIGHT
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- LED light
The LED light located on the front of the tool base illuminates when the switch trigger is depressed.
When the switch trigger is released, the LED light shuts off immediately.
The LED light illuminates only when there is a charged battery pack in the tool and when the trigger is depressed.
VARIABLE SPEED SWITCH TRIGGER
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- Variable speed switch trigger
- Trigger lock switch
- Unlocked position
- Locked position
The variable speed switch trigger delivers higher speed with increased trigger pressure and lower speed with decreased trigger pressure.
To turn the tool ON, depress the switch trigger. To turn it OFF, release the switch trigger and allow the spindle to come to a complete stop.
NOTE: A whistling or ringing noise coming from the switch during use is a normal part of the switch function.
NOTE: Running at low speeds under constant usage may cause the driver to become overheated. If this occurs, cool the tool by running it without a load and at full speed.
TURNING THE POLISHER/SANDER ON/OFF
See Figure 4
The lock-off button, located above the switch trigger, reduces the possibility of accidental starting.
- To turn the tool on: Slide the lock-off button to the unlocked position, then press the switch trigger.
- To turn the tool off: Release the switch trigger and return the lock-off button to the locked position.
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Battery tools are always in operating condition. Therefore, the switch should always be in the locked position when not in use or carrying at your side, when installing or removing the battery pack, and when installing or removing accessories.
HI-LO SPEED SWITCH
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- HI speed (2)
- LO speed (1)
- HI-LO speed switch
- Select LO (1) speed (0 - 2800 RPM) for polishing applications only.
- Select HI (2) speed (0 - 7800 RPM) for sanding applications only.
NOTICE:
Never change speeds while the tool is running. Failure to obey this caution could result in serious damage to the tool.
INSTALLING THE SANDING OR POLISHING BACKER PAD
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- Backer pad
- Threaded shaft
- Spindle lock button
- Rotate clockwise and tighten
The tool comes with a 2" backer pad for sanding and a 3" backer pad for polishing.
- Remove the battery pack from the tool.
- Depress the spindle lock button.
- Insert the 5/16"-24 threaded shaft of the backer pad into the front of the tool.
- Rotate the threaded shaft clockwise and tighten securely.
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To prevent damage to the threaded shaft of the backer pad or spindle lock, always allow motor to come to a complete stop before engaging spindle lock.
NOTE: Do not run the tool with spindle lock engaged.
PREPARE THE SURFACE FOR POLISHING
For best results, always read and follow the polish manufacturer's instructions. Prepare the surface as directed for appropriate applications and proper use.
Never apply cleaners directly onto surface to be polished. Apply to a clean cloth then use the cloth to clean the surface. Do not use any type of abrasive cleanser as it may damage or scratch the surface.
ATTACHING THE WOOL OR FOAM PADS
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- Polishing pad
- 3 in. Polishing backer pad
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To avoid injury, always remove the battery pack from the polisher before attaching polishing pads.
This tool includes a 3 in. wool pad, 3 in. black foam finishing pad, and 3 in. yellow foam correcting pad. The wool pad has a high level of cut and should be used for compounding and removing deep scratches. The black foam finishing pad has a mid to low level of cut and should be used to polish and shine the work surface. The yellow pad is a correcting pad that has a medium level of cut. Use the yellow pad to remove light scratches and clean the paint.
To attach the polishing pad to the backer pad, align the pad to the 3 in. backer pad and press the hook and loop together to securely hold the pad in place. Attach the polishing pad to the 3 in. polishing backer pad.
Polishing Pad | Recommended Use |
3 in. black foam pad (Part no. 317691001) | Finishing |
3 in. yellow foam pad (Part no. 317692001) | Correcting |
3 in. wool pad (Part no. 317690001) | Compounding |
3 in. backing pad (Part no. 317689001) | |
APPLYING POLISH TO THE WOOL OR FOAM PADS
Most polishes are either in paste or liquid form. Before using any polish, read all directions on appropriate applications and proper use.
NOTE: Be careful not to use too much polish at one time. If the pad becomes saturated, it will not last as long.
APPLYING POLISH TO SURFACE
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- Recommended polishing pattern
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- Using the wool pad
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- Using the polishing pad
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To prevent loss of control and possible serious personal injury, always operate the tool with both hands, keeping one hand on the side handle.
NOTE: Make sure the lock-off button is in the locked position before placing the polisher on any surface.
While holding the polisher firmly against the surface, slide the lock-off button to the unlocked position and squeeze the switch trigger. Always start and stop the polisher on or against the surface being polished.
Begin by polishing larger flat surfaces. Use a broad sweeping motion in a criss-cross pattern as shown. Do not press down on the surface with the polisher. Let the action of the polisher and polishing pad do the work.
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Do not hold the tool in one spot for too long as it could potentially damage the paint and/or surface being polished.
Once flat surfaces have been covered, polish curved surfaces such as car doors and quarter panels. Use small circular motions.
After applying polish to the entire surface, turn polisher/ sander off. Wait until the pad stops rotating before lifting the polisher/sander from the surface. Remove the battery pack from the polisher.
For hard to reach areas, such as the underside of bumpers or side mirrors, apply polish by hand.
SELECTING SANDING DISCS
Selecting the correct size grit and type sanding disc is an extremely important step in achieving a high quality sanded finish. Aluminum oxide, silicon carbide, and other synthetic abrasives are best for power sanding. Natural abrasives, such as flint and garnet are too soft for use in power sanding.
In general, coarse grit will remove the most material and finer grit will produce the best finish in all sanding operations. The condition of the surface to be sanded will determine which grit will do the job. If the surface is rough, start with a coarse grit and sand until the surface is uniform. Medium grit may then be used to remove scratches left by the coarser grit and finer grit used for finishing of the surface. Always continue sanding with each grit until surface is uniform.
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Always remove the battery pack when attaching, changing, or rotating sanding sheets. Failure to do so could cause accidental starting, leading to serious personal injury.
Sanding Disc | Recommended Use |
2 in. 60-grit twist and lock sanding disc (Part no. 903930001) | Coarse sanding |
2 in. 80-grit twist and lock sanding disc (Part no. 903929001) | Light sanding |
2 in. 120-grit twist and lock sanding disc (Part no. 903928001) | Finish sanding |
2 in. backing pad (Part no. 542634001) | |
ATTACHING TWIST AND LOCK SANDING DISCS
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- Sanding disc
- 2 in. Sanding backer pad
- Spindle lock button
NOTE: Use only 2 in. twist and lock sanding discs which can be found at local home centers and hardware stores.
- Install the sanding backer pad after battery pack is removed.
- Align the stem on the back of the twist and lock sanding disc with the hole in the sanding backer pad.
- Twist the sanding disc into the backer pad until it locks into place.
- Install 2 in. sanding backer pad and desired sanding disc.
NOTE: You can reuse twist and lock type sanding discs for the life of the sanding abrasive. We recommend that you clean the backer pad occasionally by brushing it lightly with a small brush for best adhesion.
OPERATING THE SANDER
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- Using the sander
- Install 2 in. sanding backer pad and desired sanding disc.
- Secure the workpiece to prevent it from moving under the tool.
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After extended continuous use of 15 minutes or more, allow the tool to cool before using the spindle lock or touching the gear housing. The gear housing may get hot after extended use and cause serious personal injury.
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Unsecured workpieces could be thrown towards the operator, causing injury.
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Keep your head away from the tool and the sanding area. Your hair could be drawn into the tool causing serious injury. - Place the tool on the workpiece so that all of the sanding disc surface is in contact with the workpiece.
NOTICE:
To avoid damaging the motor from overheating, be careful not to let your hand cover the air vents. - Turn on the tool and move it slowly over the workpiece. Make successive passes in parallel lines, circles, or crosswise movements.
- Turn off the tool and wait until it comes to a complete stop before removing it from the workpiece.
Do not force. The weight of the unit supplies adequate pressure, so let the sanding disc and tool do the work. Applying additional pressure slows the motor, rapidly wears the sanding disc and greatly reduces tool speed. Excessive pressure will overload the motor, causing possible damage from motor overheating, and can result in inferior work. Any finish or resin on wood may soften from the frictional heat. Do not allow sanding on one spot too long, as the tool's rapid action may remove too much material, making the surface uneven.
Extended periods of sanding may tend to overheat the motor. If this occurs, turn the tool off and wait until the sanding disc comes to a complete stop, then remove it from workpiece. Remove your hand from the vent area, remove the sanding disc, then with your hand removed from vent area, turn the tool on and run it free without a load to cool the motor.
CHANGING SANDING DISCS
To change sanding discs, twist and unlock the sanding disc from the backer pad.
MAINTENANCE
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When servicing, use only identical replacement parts. Use of any other parts can create a hazard or cause product damage.
GENERAL MAINTENANCE
Avoid using solvents when cleaning plastic parts. Most plastics are susceptible to damage from various types of commercial solvents and can be damaged by their use. Use clean cloths to remove dirt, dust, oil, grease, etc.
REPLACING THE BACKER PAD
If the backer pad becomes damaged or worn, it can be replaced.
- Remove the battery pack.
- Push the spindle lock down.
- Rotate the pad until the backer pad is loosened and releases from the base.
- Attach the new backer pad by reversing these steps.
ACCESSORIES
Look for these accessories where you purchased this product or call 1-800-525-2579:
- 3 in. Foam Finishing Pad Set (3 pieces) - A95DP101
- 3 in. Foam Correcting Pad Set (3 pieces) - A95DP102
- 3 in. Detail Polishing Pad Set (4 pieces) - A95DP401
- Detail Polishing & Sanding Set (8 pieces) - A95DP801
- 2 in. Detail Sanding Set (16 pieces) - A95DP1601
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Current attachments and accessories available for use with this product are listed above. Do not use any attachments or accessories not recommended by the manufacturer of this product. The use of attachments or accessories not recommended can result in serious personal injury.
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Read all safety warnings, instructions, illustrations and specifications provided with this power tool. Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference. The term "power tool" in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.
WORK AREA SAFETY
- Keep work area clean and well lit. Cluttered or dark areas invite accidents.
- Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
- Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.
ELECTRICAL SAFETY
- Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock.
- Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
- Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
- Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.
- When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
- If operating a power tool in a damp location is unavoidable, use a ground fault circuit interrupter (GFCI) protected supply. Use of a GFCI reduces the risk of electric shock.
- Use this product only with batteries and chargers listed in tool/appliance/battery pack/charger correlation supplement 987000-432.
PERSONAL SAFETY
- Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.
- Use personal protective equipment. Always wear eye protection. Protective equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.
- Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or energizing power tools that have the switch on invites accidents.
- Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.
- Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.
- Dress properly. Do not wear loose clothing or jewelry. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewelry or long hair can be caught in moving parts.
- If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust-related hazards.
- Do not let familiarity gained from frequent use of tools allow you to become complacent and ignore tool safety principles. A careless action can cause severe injury within a fraction of a second.
- Do not wear loose clothing or jewelry. Contain long hair. Loose clothes, jewelry, or long hair can be drawn into air vents.
- Do not use on a ladder or unstable support. Stable footing on a solid surface enables better control of the power tool in unexpected situations.
- Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.
- Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
- Disconnect the plug from the power source and/ or remove the battery pack, if detachable, from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.
- Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.
- Maintain power tools and accessories. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool's operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.
- Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
- Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.
- Keep handles and grasping surfaces dry, clean and free from oil and grease. Slippery handles and grasping surfaces do not allow for safe handling and control of the tool in unexpected situations.
- Recharge only with the charger specified by the manufacturer. A charger that is suitable for one type of battery pack may create a risk of fire when used with another battery pack.
- Use power tools only with specifically designated battery packs. Use of any other battery packs may create a risk of injury and fire.
- When battery pack is not in use, keep it away from other metal objects, like paper clips, coins, keys, nails, screws or other small metal objects, that can make a connection from one terminal to another. Shorting the battery terminals together may cause burns or a fire.
- Under abusive conditions, liquid may be ejected from the battery; avoid contact. If contact accidentally occurs, flush with water. If liquid contacts eyes, additionally seek medical help. Liquid ejected from the battery may cause irritation or burns.
- Do not use a battery pack or tool that is damaged or modified. Damaged or modified batteries may exhibit unpredictable behavior resulting in fire, explosion or risk of injury.
- Do not expose a battery pack or tool to fire or excessive temperature. Exposure to fire or temperature above 265°F may cause explosion.
- Follow all charging instructions and do not charge the battery pack or tool outside the temperature range specified in the instructions. Charging improperly or at temperatures outside the specified range may damage the battery and increase the risk of fire.
SERVICE
- Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.
- Never service damaged battery packs. Service of battery packs should only be performed by the manufacturer or authorized service providers.
POLISHER/SANDER SAFETY WARNINGS
- Know your power tool. Read operator's manual carefully. Learn its applications and limitations, as well as the specific potential hazards related to this power tool. Following this rule will reduce the risk of electric shock, fire, or serious injury.
- Always wear eye protection with side shields marked to comply with ANSI Z87.1 when assembling parts, operating the tool, or performing maintenance. Following this rule will reduce the risk of serious personal injury.
- Protect your lungs. Wear a face or dust mask if the operation is dusty. Following this rule will reduce the risk of serious personal injury.
- Protect your hearing. Wear hearing protection during extended periods of operation. Following this rule will reduce the risk of serious personal injury.
- Battery tools do not have to be plugged into an electrical outlet; therefore, they are always in operating condition. Be aware of possible hazards when not using your battery tool or when changing accessories. Following this rule will reduce the risk of electric shock, fire, or serious personal injury.
- Do not place battery tools or their batteries near fire or heat. This will reduce the risk of explosion and possibly injury.
- Do not crush, drop or damage battery pack. Do not use a battery pack or charger that has been dropped or received a sharp blow. A damaged battery is subject to explosion. Properly dispose of a dropped or damaged battery immediately.
- Batteries can explode in the presence of a source of ignition, such as a pilot light. To reduce the risk of serious personal injury, never use any cordless product in the presence of open flame. An exploded battery can propel debris and chemicals. If exposed, flush with water immediately.
- Under extreme usage or temperature conditions, battery leakage may occur. If liquid comes in contact with your skin, wash immediately with soap and water. If liquid gets into your eyes, flush them with clean water for at least 10 minutes, then seek immediate medical attention. Following this rule will reduce the risk of serious personal injury.
- Save these instructions. Refer to them frequently and use them to instruct others who may use this tool. If you loan someone this tool, loan them these instructions also.
SAFETY WARNINGS COMMON FOR SANDING OR POLISHING OPERATIONS
- This power tool is intended to function as a sander or polisher. Read all safety warnings, instructions, illustrations and specifications provided with this power tool. Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury.
- Operations such as grinding, wire brushing or cutting-off are not recommended to be performed with this power tool. Operations for which the power tool was not designed may create a hazard and cause personal injury.
- Do not use accessories which are not specifically designed and recommended by the tool manufacturer. Just because the accessory can be attached to your power tool, it does not assure safe operation.
- The rated speed of the accessory must be at least equal to the maximum speed marked on the power tool. Accessories running faster than their rated speed can break and fly apart.
- The outside diameter and the thickness of your accessory must be within the capacity rating of your power tool. Incorrectly sized accessories cannot be adequately guarded or controlled.
- Threaded mounting of accessories must match the grinder spindle thread. For accessories mounted by flanges, the arbour hole of the accessory must fit the locating diameter of the flange. Accessories that do not match the mounting hardware of the power tool will run out of balance, vibrate excessively and may cause loss of control.
- Do not use a damaged accessory. Before each use inspect the accessory such as abrasive wheels for chips and cracks, backing pad for cracks, tear or excess wear, wire brush for loose or cracked wires. If power tool or accessory is dropped, inspect for damage or install an undamaged accessory. After inspecting and installing an accessory, position yourself and bystanders away from the plane of the rotating accessory and run the power tool at maximum no-load speed for one minute. Damaged accessories will normally break apart during this test time.
- Wear personal protective equipment. Depending on application, use face shield, safety goggles or safety glasses. As appropriate, wear dust mask, hearing protectors, gloves and workshop apron capable of stopping small abrasive or workpiece fragments. The eye protection must be capable of stopping flying debris generated by various operations. The dust mask or respirator must be capable of filtrating particles generated by your operation. Prolonged exposure to high intensity noise may cause hearing loss.
- Keep bystanders a safe distance away from work area. Anyone entering the work area must wear personal protective equipment. Fragments of workpiece or of a broken accessory may fly away and cause injury beyond immediate area of operation.
- Hold the power tool by insulated gripping surfaces only, when performing an operation where the cutting tool may contact hidden wiring. Contact with a "live" wire will also make exposed metal parts of the power tool "live" and could give the operator an electric shock.
- Do not run the power tool while carrying it at your side. Accidental contact with the spinning accessory could snag your clothing, pulling the accessory into your body.
- Regularly clean the power tool's air vents. The motor's fan will draw the dust inside the housing and excessive accumulation of powdered metal may cause electrical hazards.
- Never lay the power tool down until the accessory has come to a complete stop. The spinning accessory may grab the surface and pull the power tool out of your control.
- Do not operate the power tool near flammable materials. Sparks could ignite these materials.
- Do not use accessories that require liquid coolants. Using water or other liquid coolants may result in electrocution or shock.
Kickback is a sudden reaction to a pinched or snagged rotating wheel, backing pad, brush or any other accessory. Pinching or snagging causes rapid stalling of the rotating accessory which in turn causes the uncontrolled power tool to be forced in the direction opposite of the accessory's rotation at the point of the binding.
For example, if an abrasive wheel is snagged or pinched by the workpiece, the edge of the wheel that is entering into the pinch point can dig into the surface of the material causing the wheel to climb out or kick out. The wheel may either jump toward or away from the operator, depending on direction of the wheel's movement at the point of pinching. Abrasive wheels may also break under these conditions.
Kickback is the result of power tool misuse and/or incorrect operating procedures or conditions and can be avoided by taking proper precautions as given below.
- Maintain a firm grip on the power tool and position your body and arm to allow you to resist kickback forces. Always use auxiliary handle, if provided, for maximum control over kickback or torque reaction during start-up. The operator can control torque reactions or kickback forces, if proper precautions are taken.
- Never place your hand near the rotating accessory. Accessory may kickback over your hand.
- Do not position your body in the area where power tool will move if kickback occurs. Kickback will propel the tool in direction opposite to the wheel's movement at the point of snagging.
- Use special care when working corners, sharp edges etc. Avoid bouncing and snagging the accessory. Corners, sharp edges or bouncing have a tendency to snag the rotating accessory and cause loss of control or kickback.
- Do not attach a saw chain woodcarving blade or toothed saw blade. Such blades create frequent kickback and loss of control.
SAFETY WARNINGS SPECIFIC FOR SANDING OPERATIONS
- Do not use excessively oversized sanding disc paper. Follow manufacturers recommendations, when selecting sanding paper. Larger sanding paper extending beyond the sanding pad presents a laceration hazard and may cause snagging, tearing of the disc or kickback.
SAFETY WARNINGS SPECIFIC FOR POLISHING OPERATIONS
- Do not allow any loose portion of the polishing bonnet or its attachment strings to spin freely. Tuck away or trim any loose attachment strings. Loose and spinning attachment strings can entangle your fingers or snag on the workpiece.
REGISTER YOUR TOOLS
http://register.ryobitools.com
1-800-525-2579
Here you can download full pdf version of manual, it may contain additional safety instructions, warranty information, FCC rules, etc.
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