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SMAR FY303 Manual

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Summary of Contents for SMAR FY303

  • Page 3 Introduction INTRODUCTION The FY303 is a Profibus PA valve positioner for Single (spring return) or Double acting Linear motion type control valves e. g. Globe, Gate, Diaphragm, Pinch or Clamp and Rotary motion type control valves e. g. Ball, Butterfly or Plug with pneumatic type actuators e. g. Diaphragm, Piston, Vane, or Bellows.
  • Page 4 Smar provides specific training to instruct and qualify such professionals. However, each country must comply with the local safety procedures,...

  • Page 5: Table Of Contents

    TRANSDUCER BLOCK SPECIFIC PARAMETER DESCRIPTIONS ............. 3.5 TRANSDUCER BLOCK PARAMETER ATTRIBUTE TABLE ................. 3.9 TRANSDUCER BLOCK VIEW OBJECT TABLE ..................3.11 FY303 CYCLICAL CONFIGURATION ......................3.15 HOW TO CONFIGURE THE ANALOG OUTPUT BLOCK ................3.21 POSITION CALIBRATION ........................... 3.24 TEMPERATURE CALIBRATION ......................... 3.27 SELF-CALIBRATION ...........................
  • Page 6 FY303 - Operation, Maintenance and Instructions Manual CYCLIC DIAGNOSTICS ..........................3.51 CYCLIC DIAGNOSTICS VIA PHYSICAL BLOCK (DIAGNOSIS PARAMETER) ......... 3.53 CYCLIC DIAGNOSTICS VIA AO BLOCK (CHECK_BACK PARAMETER) ..........3.53 PST – PARTIAL STROKE TEST ........................3.54 VALVES SIGNATURE ..........................3.59 SECTION 4 - MAINTENANCE PROCEDURES ..................
  • Page 7 Installation Flowchart Installation Flowchart...
  • Page 8 FY303 - Operation, Maintenance and Instructions Manual VIII...

  • Page 9: Section 1 - Installation

    Two supports are required for mounting, one for the magnet and the other for the positioner itself. Smar may supply them both since they are specified in the order code.

  • Page 10: Rotary Movement

    VDI/VDE 3845 standard, and, in this case, tighten the four screws with their lock washers on the proper bracket. For special supports, refer to specify instructions. After installing the support on the actuator, it is possible to mount the positioner FY303 on the support by means of the four screws with lock washers.
  • Page 11 Installation NOTE Make sure that the arrow engraved on the magnet coincides with the arrow engraved on the positioner when the valve is in mid travel. When mounting the magnet, be sure that: There is no attrict between the internal magnet face and the position sensor salience during the travel (rotary or linear), through the magnet.

  • Page 12: Pneumatic Connections

    Air supply pressure to the FY303 shall be between 1.4 bar (20 psi) and 7 bar (100 psi). In case such requirements cannot be fulfilled, the use of an air pressure regulator is acceptable. Pressure below this range shall affect the positioner performance.
  • Page 13 There are five exhaust outputs in the FY303, all of them fitted with filters. It is very important that such outputs are neither blocked nor obstructed, because the air must circulate freely. In case of painting the Positioner block, remove the filters to avoid their clogging with paint.
  • Page 14 FY303 - Operation, Maintenance and Instructions Manual...

  • Page 15: Electronic Housing Rotating

    Installation REMOTE HALL SENSOR Figure 1.5 - FY303 Dimensional Drawings Electronic Housing Rotating The electronic housing can be rotated in order to offer a better position to the digital display and/or better access to the field connections. To rotate it, release the housing rotation set screw. See figure 1.6.

  • Page 16: Electric Wiring

    Figure 1.8 - Wiring Block The FY303 uses the 31.25 kbit/s voltage mode option for the physical signaling. All other devices on the same bus must use the same signaling. All devices are connected in parallel along the same pair of wires.

  • Page 17: Topology And Network Configuration

    WIRES Figure 1.9 - Conduit Installation Diagram The FY303 is protected against reverse polarity, and can withstand  35 Vdc without damage, but it will not operate when in reverse polarity. Topology and Network Configuration Bus topology and tree topology are supported.

  • Page 18: Intrinsic Safety Barrier

    Use of DF47-17 (Intrinsic safety barrier) is recommended. Jumper Configuration In order to work properly, the jumpers J1 and W1 located in the FY303 main electronic board must be correctly configured. This jumper enables the simulation mode parameter in the AO block.

  • Page 19: Power Supply

    Installation Power Supply The FY303 receives power from the bus via the signal wiring. The power supply may come from a separate unit or from another device such as a controller or DCS. The voltage should be between 9 to 32 Vdc for non-intrinsic safe applications.

  • Page 20: Rotary And Linear Magnet

    FY303 - Operation, Maintenance and Instructions Manual OIL AND WATER DRY AIR MIST PREFILTER AFTERFILTER DRYER WITH DRAIN Figure 1.13 - Air Quality Conditioning System Rotary and Linear Magnet Magnet models are linear and rotary, for utilization on linear and rotary actuators, respectively.

  • Page 21: Installation In Hazardous Areas

    Therefore, when installing the cable inside the conduit (maximum limit 20 meters length) keep it away from possible sources of induction and/or magnetic interference. The cable supplied by Smar is shielded for excellent protection against electromagnetic interference, but despite this protection avoid the cable sharing the same conduit with other cables.
  • Page 22 FY303 - Operation, Maintenance and Instructions Manual 1.14...

  • Page 23: Section 2 - Operation

    Section 2 OPERATION Functional Description - Output Module The main parts of the output module are the pilot, servo, Hall Effect sensor and the output control circuit. The control circuit receives a digital setpoint signal from the CPU and a feedback signal from the Hall Effect sensor.

  • Page 24: Functional Description-Electronics

    FY303 – Operation, Maintenance and Instructions Manual Functional Description-Electronics Refer to the block diagram. The function of each block is described below. Figure 2.2 - FY303 Block Diagram...
  • Page 25 Operation Receives the signal from the CPU and converts it to an analog voltage proportional the desired position, used by the control. Receives the signal from the Hall Sensor and converts it to a digital value proportional to the actual valve position.

  • Page 26: Function Blocks

    OUT2 sensor: Measures the pressure of Output 2. Introduction to Profibus Application From a PROFIBUS point of view, the FY303 is not an assembly of electronics, housing and sensor forming a positioner, but a network node containing function blocks. Basically, it contains one output transducer block, one resource block, one display transducer block and Analog Output block.
  • Page 27 Figure 2.3 - Local Indicator Monitoring During normal operation, FY303 remains in the monitoring mode. The display simultaneously shows value and some other information. Figure 2.4 shows the positioning (in percentage) of the valve. The normal indicator is interrupted when the magnet key is inserted in the hole marked with the letter ”Z“...
  • Page 28 FY303 – Operation, Maintenance and Instructions Manual...

  • Page 29: Section 3 - Configuration

    The 303 Smar family is integrated in ProfibusView, from Smar and Simatic PDM, from Siemens. It is possible to integrate any 303 Smar devices into any configuration tool for Profibus PA devices. It is necessary to provide a Device Description or Drive according to the configuration tool. In this manual is taken several examples using ProfibusView and Simatic PDM.

  • Page 30: Functional Diagram Of The Positioner Transducer Block

    FY303 – Operation, Maintenance, and Instructions Manual Functional Diagram of the Positioner Transducer Block Figure 3.1 - Functional Diagram of the Positioner Transducer Block...

  • Page 31: Transducer Block Standard Parameter Descriptions

    SELF_CALIB_CMD 2 = start self-calibration / initialization 255 = abort current calibration-procedure Result or status of the device-specific (manufacturer specific) calibration-procedure. Smar: 0 = Self Calibration OK. SELF_CALIB_STATUS 3 = No magnet part detected. 4 = Error in mechanical system.
  • Page 32 FY303 – Operation, Maintenance, and Instructions Manual Parameter Transducer Block Description The modification of a table in a device influences the measurement or actuation algorithms of the device. Therefore an indication of a starting and an end point is necessary. The TAP_OP_CODE controls the transaction of the table.

  • Page 33: Transducer Block Specific Parameter Descriptions

    Configuration Transducer Block Specific Parameter Descriptions Parameter Transducer Block Description Air to Open/Close. AIR_TO {0, "Open"}, {1, "Close"} CAL_POINT_HI The highest calibrated point. CAL_POINT_LO The lowest calibrated point. CAL_MIN_SPAN The minimum calibration span value allowed CAL_UNIT Engineering units code for the calibration values, %(1342). FEEDBACK_CAL The position value used to correct a calibration.
  • Page 34 FY303 – Operation, Maintenance, and Instructions Manual Parameter Transducer Block Description Enable and disable for offset compensation. HALL_OFFSET_CONTROL {0, "Disable"}, {1, "Enable"} READ_HALL_CAL_POINT_HI The highest calibrated point for Hall sensor. READ_HALL_CAL_POINT_LO The lowest calibrated point for Hall sensor. DA_OUTPUT_VALUE Value and status for DA output.
  • Page 35 Configuration Parameter Transducer Block Description TRD_SAFETY_CONTROL_VALVE_ In the first parameter, the user must indicate whether the valve is for control or safety. The second indicates the safety position of the valve, that is, for example, 0%, 100% or even any other position and it is configured and TRD_SAFE_POSITION_PST in the AO block.
  • Page 36 FY303 – Operation, Maintenance, and Instructions Manual Parameter Transducer Block Description 0x00: Valve Signature is disabled 0x01: Valve Signature was just enabled 0x02: Valve Signature is looking for 0% 0x03: Valve Signature is at 0% to start the curve 0x04: Valve Signature is going from 0% to 100%...

  • Page 37: Transducer Block Parameter Attribute Table

    Configuration Transducer Block Parameter Attribute Table Parameter Mandatory Relative Object usage/ Parameter Name Data Type Store Size Access Default /Optional Index Type Type of (Class) Transport ACT_STROKE_TIME_DEC Simple Float ACT_STROKE_TIME_INC Simple Float TAB_ENTRY TAB_X_Y_VALUE TAB_MIN_NUMBER TAB_MAX_NUMBER TAB_ACTUAL_NUMBER DEAD BAND Simple Float DEVICE_CALIB_DATE Simple...
  • Page 38 FY303 – Operation, Maintenance, and Instructions Manual Parameter Mandatory Relative Object usage/ Parameter Name Data Type Store Size Access Default /Optional Index Type Type of (Class) Transport INSTANTANEOUS_VELOCITY Simple Float TIME_CLOSING Simple Float TIME_OPENING Simple Float MAX_RANGE_VALVE Simple Float HIGHEST_TEMPERATURE...

  • Page 39: Transducer Block View Object Table

    Configuration Parameter Mandatory Relative Object usage/ Parameter Name Data Type Store Size Access Default /Optional Index Type Type of (Class) Transport Char TRD_TIME_TO_SETUP Simple Float 30.0 TRD_VALVE_SIGN_X_UP Record Signed Int 0x0000 TRD_VALVE_SIGN_X_DWN Record Signed Int 0x0000 TRD_VALVE_SIGN_Y_UP Record Signed Int 0x0000 TRD_VALVE_SIGN_Y_DWN Record...
  • Page 40 FY303 – Operation, Maintenance, and Instructions Manual Relative Index Parameter Name VIEW_1 Number of bytes TOT_VALVE_TRAV_LIM TRAVEL_LIMIT_LOW TRAVEL_LIMIT_UP TRAVEL_RATE_DEC TRAVEL_RATE_INC VALVE_MAINT_DATE SERVO_GAIN_2 SERVO_RATE_2 SERVO_RESET_2 TAB_OP_CODE TAB_STATUS POSITIONING_VALUE FEEDBACK_VALUE VALVE_MAN ACTUATOR_MAN VALVE_TYPE ACTUATOR_TYPE ACTUATOR_ACTION VALVE_SER_NUM ACTUATOR_SER_NUM ADD_GEAR_SER_NUM ADD_GEAR_MAN ADD_GEAR_ID ADD_GEAR_INST_DATE AIR_TO...
  • Page 41 Configuration Relative Index Parameter Name VIEW_1 Number of bytes TIME_CLOSING TIME_OPENING MAX_RANGE_VALVE HIGHEST_TEMPERATURE LOWEST_TEMPERATURE DIAGNOSES_STATUS DIGITAL_HALL_VALUE HALL_COMPESATED HALL_OFFSET_CONTROL READ_HALL_CAL_POINT_HI READ_HALL_CAL_POINT_LO DA_OUTPUT_VALUE USER_DA_CAL_POINT_HI USER_DA_CAL_POINT_LO PIEZO_ANALOG_VOLTAGE POT_DC MAIN_LATCH XD_ERROR MAIN_BOARD_SN EEPROM_FLAG ORDERING_CODE SETUP_PROGRESS DEV_MODEL MANUFACT_ID COEFF_PRES_POL POLYNOMIAL_SENS_VERSION SENSOR_PRESS_UNIT SENSOR_CAL_SELECTED SENSOR_CAL_POINT_HI SENSOR_CAL_POINT_LO SENSOR_PRESS_IN SENSOR_PRESS_OUT1 SENSOR_PRESS_OUT2 SENSOR_PRESSURE_LOWER_LIMIT...
  • Page 42 FY303 – Operation, Maintenance, and Instructions Manual Relative Index Parameter Name VIEW_1 Number of bytes TRD_DEADBAND_PST TRD_SP_OFFSET_FOR_100_PST TRD_SP_OFFSET_FOR_0_PST TRD_TIME_TO_INITIATE_PST TRD_ SUCCEED_PST TRD_RESET_PST_COUNTER TRD_SAFETY_CONTROL_VALVE_PST TRD_SAFE_POSITION_PST TRD_UNSUCCEED_PST TRD_TEMPERATURE_ALARM_LIMIT TRD_SP_POWER_UP TRD_ALARM_CB_SELECTOR TRD_MANUAL_SETUP TRD_TIME_TO_SETUP TRD_VALVE_SIGN_X_UP TRD_VALVE_SIGN_X_DWN TRD_VALVE_SIGN_Y_UP TRD_VALVE_SIGN_Y_DWN TRD_REF_VALVE_SIGN_X_UP TRD_REF_VALVE_SIGN_X_DWN TRD_REF_VALVE_SIGN_Y_UP TRD_REF_VALVE_SIGN_Y_DWN TRD_VALVE_SIGN_EN TRD_VALVE_SIGN_STATUS...

  • Page 43: Fy303 Cyclical Configuration

    FY303 has one AO function block. It is with this block that the class 1 master will execute the cyclical services and the user should choose the configuration, according to the application.
  • Page 44 FY303 – Operation, Maintenance, and Instructions Manual The ProfibusView of Smar or Simatic PDM (Process Device Manager) configuration software from Siemens, for example, can configure many parameters of the Input Transducer block. Figure 3.2 - Function and Transducer Blocks - ProfibusView...
  • Page 45 Auto Setup procedure for FY303 positioner in ACP. When the positioner FY303 is working with a pneumatic cylindrical actuator or a valve with high air inertia (slow movement) and during the self-calibration process (SETUP) remains permanently at 40% on the LCD, the user must decrease the ACP_F value (relative index 114) using the local adjustment.
  • Page 46 FY303 – Operation, Maintenance, and Instructions Manual Selecting the page Setup, the user configures some data for the internal servo PID of FY303. Configurable seconds to full span change (closing time of the valve) in seconds and Configurable seconds to...
  • Page 47 Configuration TAB_MAX_NUMBER is the maximum size of the table in the device. TAB_MIN_NUMBER is the minimum size of the table in the device. The modification of a table in the device influences the measurement algorithms of the device. Therefore, an indication of a starting and an endpoint is necessary. The TAB_OP_CODE controls the transaction of the table.
  • Page 48 L = Characterization Factor TYPE LINEAR EP25 EP33 EP50 QO25 0.27 QO33 0.24 QO50 0.19 See the configuration windows of the Transducer block using the ProfibusView of Smar. Figure 3.8 - Transducer Block Configuration Figure 3.9 – Configuration of Transducer Block Setup 3.20...

  • Page 49: How To Configure The Analog Output Block

    Configuration Figure 3.10 - Configuration of Transducer Block User´s Table How to Configure the Analog Output Block The AO block provides a value to an output transducer block. It provides value, scaling conversion, Fail safe mechanism and other features. The Analog Output Block is a function block used by devices that work as output elements in a control loop, like valves, actuators, positioners, etc.
  • Page 50 FY303 – Operation, Maintenance, and Instructions Manual Selecting the tab Scale/Units, the user has the option to configure the scale and unit for the input and output: Figure 3.12 - Analog Output Block - Scale/Units - Offline Configuration The unit and scale for the output will be the same for the transducer block. Note that the allowed units are %, rad, °, mm.
  • Page 51 Configuration For Fail Safe mode the options can be: Actuator goes to fail- safe position, storing last valid setpoint and fail safe value is used as a control regulator input. Figure 3.13 - Analog Output Block - Advanced Settings - Offline Configuration In terms of online configuration, the user can select at the device menu the Online Configuration for Analog Output block.

  • Page 52: Position Calibration

    FY303 – Operation, Maintenance, and Instructions Manual Using Feedback tab, the user can monitor and check all values related between the analog block and the transducer block, such as the information about the real condition of transducer and analog output block.
  • Page 53 If the valve is stabilized, when the user clicks "OK", a new window appear, allowing to enter the desired value for the new calibrated point for the lower position. Write 0% in new value. For FY303 it should be always 0%:...
  • Page 54 If the valve is stabilized, when the user clicks "OK", a new window appear, allowing to enter the desired value for the new calibrated point for the upper position. Write 100% in new value. For FY303 it should be always 100%:...

  • Page 55: Temperature Calibration

    Configuration After entering the desired valve, the position is corrected according to the desired value and the user can do the correction until the right position is reached: If the calibrated position is correct, select "No" and a new warning appears: After user confirmation, the positioner comes to the normal operation.

  • Page 56: Self-Calibration

    FY303 – Operation, Maintenance, and Instructions Manual Figure 3.17 - FY303 Temperature Calibration Self-Calibration Using the "Self-Calibration" procedure, the user starts a method of self-calibration for the positioner. For this reason, the option "Start self-calibration/Initialization" should be selected at the window below.

  • Page 57: Diagnosis

    The value for the DA converter and the calibrated points for it. Figure 3.19 - FY303 Maintenance Self-Calibration Report Diagnosis NOTE The ProfibusView Diagnosis setup windows are similar to Simatic PDM ones. Using the "View" menu and selecting "Diagnosis", the user has accessing to the diagnosis windows, according to the next window: 3.29...
  • Page 58 FY303 – Operation, Maintenance, and Instructions Manual The user can see: the setpoint value from AO; the total valve travel according to the maximum range value for the valve; and a general status for FY303. Figure 3.20 - FY303 Settings Selecting the "Diagnosis"...

  • Page 59: Transducer Display - Configuration

    Configuration Temp: The user can verify the maximum and minimum temperature; Reversals/stroke: we have the possibility to verify both values according to the movement of valve. Some factors are important to the performance of movement: the air pressure; the proportional action (servo gain); the integral action (reset);...

  • Page 60: Definition Of Parameters And Values

    FY303 – Operation, Maintenance, and Instructions Manual Definition of Parameters and Values The following are definitions of the display transducer block configuration options. Refer to figure 3.27 to locate them. Select Block Type This is the type of the block where the parameter is located. The user can choose: Transducer Block, Analog Output Block, Physical Block or None.
  • Page 61 Configuration When the option "enable" is selected, the user can change the physical device address. Figure 3.24 - Parameters for Local Address Configuration When the user enters in the local adjustment and rotate the parameters using the magnetic tool, after escaping to normal operation, e.g., the monitoring, if the parameter when the magnetic tool is removed has "Access Permission equal to "Monitoring", then this last parameter will be shown at the LCD.
  • Page 62 FY303 – Operation, Maintenance, and Instructions Manual With this option, the Mode Block parameter is shown at the LCD. Figure 3.26 - Parameters for Local Adjustment Configuration 3.34...

  • Page 63: Local Adjustment Tree

    Configuration Local Adjustment Tree How to access the local adjustment tree • Place the magnetic tool in hole Z, wait for the MD icon to appear on the display; • Place the magnetic tool in hole S, wait 2 seconds, remove it from S, wait 2 seconds, place it in S again and wait for LOC ADJ to appear on the display.

  • Page 64: Configuring Using Local Adjustment

    S. By placing the magnetic tool in Z the user will be able to access the local adjustment tree. Figure 3.27 - Local Adjustment Holes The table shows what the actions on the Z and S holes do in the FY303 when the local adjustment is enabled. HOLE ACTION Initializes and moves between available options.

  • Page 65: Connection Of J1 Jumper

    If W1 Jumper is connected in ON, the local adjustment is enabled. Figure 3.28 - Jumpers J1 and W1 The local adjustment tree allows the configuration of FY303 parameters, such as KP, TR, SP, MODE and SETUP parameters, which is the factory default configuration for the Display transducer block.
  • Page 66 SETUP will be shown on the positioner's LCD Display. After finishing this process, the local adjustment will return to normal operation. ADDR This option configures the FY303 address on the PROFIBUS PA network. Acceptable values range from 3 to 126. See below an example of configuration via Local Adjustment:...
  • Page 67 S from orifice S. once more and LOC ADJ should be displayed. Figure 3.30 - Step 2 – FY303 Place the magnetic The next variable tool in orifice Z. In presented will be the case this is the first...
  • Page 68 FY303 – Operation, Maintenance, and Instructions Manual Insert the magnetic Move through the tool in orifice S and local adjustment wait for the value 2 tree until to find appears. Remove the option SETUP. the magnetic toll and the auto setup will be started.
  • Page 69 0X8079 => IDNT0 =128 and IDNT1 = 121 CONF This option allows selecting the LCD to configure it, that is, which item will be shown on the FY303 display and the local adjustment tree. Six options are available – from LCD1 to LCD6.

  • Page 70: Function Block Configuration Via Local Adjustment

    This operation can be done using the Configuration Tool or the Local Adjustment. The FY303 automatically finds the fully open and closed positions of a valve, but the user may also set an operation range. Before making the Auto-Setup, select the type of valve through the parameter VALVE_TYPE choosing between "Linear or Rotary"...

  • Page 71: Pressure Sensors Version (K1 Option)

    If the valve could be out-of-control after its operation, please, repeat the Self-Calibration operation again. Pressure Sensors Version (K1 Option) The K1 option of the FY303 is available with 3 pressure sensors: one for input and two for the outputs. How to check the pressure sensors installation In terms of configuration, after identifying the presence of the sensors on the hardware, their installation may be checked via ProfibusView or Simatic PDM.
  • Page 72 2 (Out 2). Choose the reference point with the options Upper and Lower. See next figure. Figure 3.38 – Sensor Type and Reference Point Calibration - ProfibusView The user must inform the reference pressure observing the values in the FY303: 3.44...
  • Page 73 Configuration Figure 3.39 – Lower Pressure Point Calibration - ProfibusView See below the Pressure Sensor Setup and Calibration windows using Simatic PDM software: Figure 3.40 – Selecting the sensors for pressure calibration 3.45...
  • Page 74 FY303 – Operation, Maintenance, and Instructions Manual Figure 3.41 - Calibration at the Upper Pressure Point Figure 3.42 – Lower Pressure Point Calibration NOTE When having an input pressure alarm, the ReadBack status for the AO function block will be “uncertain”.

  • Page 75: Configuring The Fail Safe

    “Actuator goes to fail safe position, Storing last valid setpoint or Fail safe value is used as a control regulator input.” Remember that the watchdog must be activated in the FY303 configuration in the Profibus DP master Monitoring Via ProfibusView or Simatic PDM it is possible to monitor the positioner process variables.

  • Page 76: Fy303 - Operation, Maintenance And Instructions Manual

    FY303 – Operation, Maintenance, and Instructions Manual Figure 3.43 – Monitoring window - ProfibusView When choosing the “Position Performance Diagram” option, the PDM will show the graph according to figure 3.50, where the user will be able to observe the behavior of the real position of the valve in the SetPoint over time.
  • Page 77 Configuration Figure 3.44 – Real Position x SP Clicking on the scales, the user may adjust them according to the application and, in addition, zoom in the curve to locate a specific area. Figure 3.45 – Scale adjustment By choosing “Pressure Diagram”, the real position may be drawn by the sensor selected on figure 3.52, as shown on next figure.
  • Page 78 FY303 – Operation, Maintenance, and Instructions Manual Figure 3.46 – Real Position x Pressure Pressure sensors configuration data on the Transducer block The pressure sensors are characterized on factory procedure, so, if the configuration data must be checked, go the “Pressure Sensors” window of the transducer block, as shown on figure 3.53.

  • Page 79: Cyclic Diagnostics

    Configuration Figure 3.47 – Sensor Pressure Configuration Data Cyclic Diagnostics The diagnostics can be checked cyclically through readings via the Profibus DP class 1 master, as well as acyclically via the class 2 master. The Profibus PA devices provide 04 standard bytes via the Physical Block (see figure 3.54 and figure 3.55) and when the bit more significant than the 4th.
  • Page 80 FY303 – Operation, Maintenance, and Instructions Manual ;----------- Description of device related diagnosis: --------------------- Unit_Diag_Bit(16) = "Error appears" Unit_Diag_Bit(17) = "Error disappears" ;Byte 01 Unit_Diag_Bit(24) = "Hardware failure electronics" Unit_Diag_Bit(25) = "Hardware failure mechanics" Unit_Diag_Bit(26) = "Not used 26" Unit_Diag_Bit(27) = "Electronic temperature alarm"...

  • Page 81: Cyclic Diagnostics Via Physical Block (Diagnosis Parameter)

    Unit_Diag_Bit(103) = "Not used 103" NOTE If the FIX flag is active on the LCD, the FY303 is configured for “Profile Specific” mode. When in “Manufacturer Specific” mode, the Identifier Number is 0x0897. Once changed from “Profile Specific” to “Manufacturer Specific”, wait 5 seconds and turn the equipment off and on so that the Identifier Number is updated at the communication level.

  • Page 82: Cyclic Diagnostics Via Ao Block (Check_Back Parameter)

    FY303 – Operation, Maintenance, and Instructions Manual Cyclic Diagnostics via AO Block (Check_Back parameter) 1. If there is air to open in TRD block and in AO block there is “Increaseclose to open”: activates (1) the bit CB_ACT_OPEN; 2. If there is air to close in TRD block and in AO block there is “Increaseclose to lose”: activates (1) the bit CB_ACT_CLOSE;...
  • Page 83 NOTE The PST can only be executed if the FY303 positioner is not in Self-calibration (SETUP) or even executing the position TRIM. If you try to run the PST under these conditions, on the Status tab, an Alarm will be indicated: PST in Setup Or Trim, SETUP or TRIM is running.
  • Page 84 FY303 – Operation, Maintenance, and Instructions Manual METHOD Figure 3.51 – Main screen for PST method setting - ProfibusView Parameter Description Time that determines how often the PST test will run. The test Cycle To Exec will only run when the Test Type parameter is set to Auto.
  • Page 85 Configuration Figure 3.52 – Enable PST - ProfibusView SAFETY CONTROL VALVE Safety Valve - When the valve is safety, before starting the test, the SP is saved, because if during the test a different SP comes, it means that the control is possibly sending the valve to the safety position and in this condition, it is aborted the test.
  • Page 86 AO block). Table 3.7 – Configuration for safety valves PST Diagnostic Conditions During the execution of the PST method, the FY303 monitors several conditions, generating status information according to figure 3.60 and table 3.8. STATUS Figure 3.54 – Diagnostic and Status of PST - ProfibusView...

  • Page 87: Valves Signature

    “Valve Signature is looking for 0%”. As soon as the position reaches 0.0% within an error of ± 0.5%, the FY303 will start to store the points in the ascending arrays(X,Y) until it reaches 100% within an error of ± 0.5%, setting the TRD_VALVE_SIGN_STATUS for “Valve Signature is going from 0% to 100%“.
  • Page 88 FY303 – Operation, Maintenance, and Instructions Manual Figure 3.55 - Valve Signature Home screen Figure 3.56 - Curve Type Selection and Enabling to Start the Process 3.60...
  • Page 89 Configuration Figure 3.57 - Valve Signature Graph (Current Values - Plot Graph) 3.61...
  • Page 90 FY303 – Operation, Maintenance, and Instructions Manual 3.62...

  • Page 91: Section 4 - Maintenance Procedures

    Equipment installed in hazardous atmospheres must be inspected in compliance with the IEC60079-17 standard. FY303 Profibus to Valve Positioners are extensively tested and inspected before delivery to the end user. Nevertheless, during their design and development, consideration was given to the possibility of repairs by the end user, if necessary.

  • Page 92: Diagnostic Of Bad And Uncertain Messages On Display

    Try spare parts in the positioner circuits. Pressure Output Connections Check up on air leaks. Air Supply Pressure Check the air supply pressure. The input pressure to FY303 shall be between 20 psi and 100 psi. NO RESPONSE TO INPUT SIGNAL Calibration Check the positioner calibration points.

  • Page 93: Disassembly Procedure For Maintenance

    1 (OUT1). In case of air leakage in output 1, it is necessary to check the mechanical parts. Remove the restriction. Verify if the restriction is not obstructed. (See restriction cleaning procedure). Disassemble the equipment as shown: Figure 4.1 – FY303 Disassembled...

  • Page 94: Preventive Maintenance For The Positioner

    FY303 – Operation, Maintenance, and Instructions Manual Maintenance – Mechanical Parts Verify if the spool valve is moving freely. Verify if the spool valve is not obstructed with dirty. Verify if there is any obstruction inside the FY pneumatic block and at the exhausts.
  • Page 95 9. Verify if the position sensor flat cable is damaged, twisted, cut, or oxidate. Piezo Electric Calibration - FYCAL NOTE To perform the calibration of the electric piezo of the Positioner, refer to the manual of the FYCAL - Calibration Device for Pressure Transducer, available at HTTP://www.smar.com...

  • Page 96: Restriction Cleaning Procedure

    FY303 – Operation, Maintenance, and Instructions Manual Restriction Cleaning Procedure The air flows to the nozzle through a restriction. Verify from time to time the restriction cleaning to assure a positioner good performance. Be sure that the air supply of the equipment is blocked.

  • Page 97: Change Of The Filter Elements

    Maintenance Procedures RESTRICTION - Old model, with hole in the tip RESTRICTION - New model, with hole on the side (replaced the old model) Restriction and Needle for Restriction Showing Cleaning Procedure Cleaning Mount the o-rings again and screw the restriction in the positioner. The equipment can be supplied with air again.

  • Page 98: Package Content

    FY303 – Operation, Maintenance, and Instructions Manual Figure 4.2 - Four Possible Positions of the Local Indicator Anchor the main board and indicator with their screws (3). After tightening the protective cover (1), the mounting procedure is complete. The positioner is ready to be powered and tested.

  • Page 99: Accessories And Related Products

    Maintenance Procedures Accessories and Related Products ACCESSORIES AND RELATED PRODUCTS ORDERING CODE DESCRIPTION 400-0726 Needle cleaning device for the restriction 400-1176 Teflon guide for linear magnet 400-1177 Teflon guide for rotary magnet AssetView FDT Field device asset management Fieldbus/RS232 Interface BT302 Terminator DF47-17...

  • Page 100: Exploded View

    FY303 – Operation, Maintenance, and Instructions Manual Exploded View Figure 4.3 - Exploded View 4.10...

  • Page 101: Spare Parts List

    Maintenance Procedures Spare Parts List SPARE PARTS LIST CATEGORY DESCRIPTION POSITION CODE (NOTE 4) HOUSING (NOTE 1) 400-1314-3P (NOTE 6) COVER (INCLUDES O-RING) 1 and 13 400-1307 (NOTE 6) Cover Locking Bolt 204-0120 Sensor Locking Bolt (M6 Without Head Screw) 400-1121 External Ground Bolt 204-0124...
  • Page 102 6) For code detailed, use the tables below. 7) Access https://www.smar.com/en/support, in General Support, look for Compatibility Note and consult the document 8) The spare part 400-1484, Internal Hexagonal Plug 1/2" NPT 316SST BR-Ex-d, was standardized in 316SST material and will be used in all line of housings (aluminum, copper free aluminum or 316SST).
  • Page 103 Maintenance Procedures Detailed Code When Ordering Spare Parts DETAILED CODE WHEN ORDERING SPARE PARTS CODE DESCRIPTION 400-1314-3P HOUSING; FY303 Option Electrical Connection ½ NPT M20 X 1,5 PG13,5 Option Material Aluminum (IP/Type) Stainless Steel (IP/Type) Aluminum - for saline atmospheres (IPW/Type X)
  • Page 104 FY303 – Operation, Maintenance, and Instructions Manual DETAILED CODE WHEN ORDERING SPARE PARTS CODE DESCRIPTION 400-1316 Transducer Set; FY30X Option Indication Gauge Without Gage 01 Gauge - Input 01 Gauge – Output 1 02 Gauges – Input and Output 1 02 Gauges –...
  • Page 105 Aluminum (IP/TYPE) Stainless Steel (IP/TYPE) Option Painting Gray Munsell N 6,5 Without Painting Safety Blue Epoxy - Electrostatic Painting Option Manufacturing Standard Smar 400-1318 TYPICAL ORDERING CODE * Choose the desired option. DETAILED CODE WHEN ORDERING SPARE PARTS CODE DESCRIPTION 400-1319 Hall Cover Set;...
  • Page 106 FY303 – Operation, Maintenance, and Instructions Manual DETAILED CODE WHEN ORDERING SPARE PARTS CODE DESCRIPTION 400-1321 Assembled Diaphragm; FY30X Option Material Aluminum (IP/TYPE) Stainless Steel (IP/TYPE) Option Painting Gray Munsell N 6,5 Without Painting Safety Blue Epoxy - Electrostatic Painting...

  • Page 107: Section 5 - Technical Characteristics

    11 Vdc max / 20 mA (corresponding to an impedance of 550Ω). Basic configuration can be done using local adjustment magnetic tool if device has display. Configuration Complete configuration is possible using remote configurator (Ex.: ProfibusView - Smar or Simatic PDM- Siemens). Humidity Limits 0 to 100% RH (non-condensable).

  • Page 108: Performance Specifications

    0.58 kg (Aluminum); 1.5 kg (Stainless Steel). • Cable and remote sensor connectors: 0.045 kg/m of cable; 0.05 kg per each connector. For measuring the air supply, output 1 and output 2. (Optional, consult Smar about applicable Pressure Sensor certifications).

  • Page 109: Ordering Code

    FY303 Leave it blank for no optional items. NOTES (1) Consult Smar for applications in classified areas. (5) Certificate Ex-d for INMETRO. (2) IPW/TYPEX tested for 200 hours according to NBR 8094 / ASTM B 117 standard. (6) When choosing the Remote Sensor version, an additional “L” shaped support will be (3) Options not certified for hazardous locations.
  • Page 110 Magnet Bracket Material Carbon Steel Bracket Stainless Steel Bracket Not applicable Others - Specify COD. Optional Items Leave it blank for no optional item. TYPICAL MODEL NUMBER (1) For customized mounting bracket, for different brands and models, please, consult www.smar.com.

  • Page 111: Appendix A - Certifications Information

    Consult https://www.smar.com/en for the EC declarations of conformity and certificates. Authorized representative/importer located within the Community: Smar Europe BV De Oude Wereld 116 2408 TM Alphen aan den Rijn Netherlands ATEX Directive 2014/34//EU - "Equipment for explosive atmospheres” The EC-Type Examination Certificate is released by DNV Product Assurance AS (CE2460) and UL International Demko AS (CE0539).

  • Page 112: Hazardous Locations General Information

    Maintenance and Repair The instrument modification or replaced parts supplied by any other supplier than authorized representative of Smar is prohibited and will void the Certification. Marking Label The instrument is marked with type of protection options. The certification is valid only when the type of protection is indicated by the user.

  • Page 113: Hazardous Locations Approvals

    FY303 - Certifications Information Hazardous Locations Approvals FM Approvals FM 3D9A2.AX IS Class I, II, III Division 1, Groups A, B, C and D, E, F, G XP Class I, Division 1, Groups A, B, C, D DIP Class II, III Division 1, Groups E, F, G NI Class I, Division 2, Groups A, B, C, D T4;...
  • Page 114 FY303 - Certifications Information INMETRO CEPEL (Centro de Pesquisa de Energia Elétrica) Intrinsic Safety (CEPEL 00.0017) CEPEL 00.0017 CEPEL 00.0017 Equipamento de campo FISCO Equipamento de campo FISCO Ex db ia IIC T* Gb Ex tb IIIC T* Db IP66W...
  • Page 115 Appendix A ABNT NBR IEC 60079-11:2013 Atmosferas explosivas - Parte 11: Proteção de equipamento por segurança intrínseca "i" ABNT NBR IEC 60079-31:2014 Atmosferas explosivas - Parte 31: Proteção de equipamentos contra ignição de poeira por invólucros “t” ABNT NBR IEC 60529:2017 Graus de proteção para invólucros de equipamentos elétricos (Código IP) Desenhos 102A1246, 102A1367, 102A1789, 102A2011, 102A2012...

  • Page 116: Identification Plates

    FY303 - Certifications Information Identification Plates FM Approvals (Factory Mutual) DNV GL Presafe A/S / DEKRA Testing and Certification GmbH CEPEL (Centro de Pesquisa de Energia Elétrica)
  • Page 117 Appendix A...

  • Page 118: Fm Approvals

    FY303 - Certifications Information FM Approvals...

  • Page 119: Appendix B - Srf - Service Request Form

    Company: _____________________________________________________________________________________________________ Contact: ______________________________________________________________________________________________________ Title: _________________________________________________________________________________________________________ Section: ______________________________________________________________________________________________________ Phone: __________ _________________________ __________ _________________________ Extension:____________________ E-mail: _________________________________________________________________________ Date: ______/ ______/ __________ For warranty or non-warranty repair, please contact your representative. Further information about address and contacts can be found on https://www.smar.com/en/support.

  • Page 120: Returning Materials

    FY303 – Operation, Maintenance, and Instructions Manual Returning Materials Should it become necessary to return the positioner and/or configurator to SMAR, simply contact our office, informing the defective instrument serial number, and return it to our factory. To speed up analysis and solution of the problem, the defective item should be returned with a description of the failure observed, with as much details as possible.
  • Page 121 APPENDIX MOUNTING BRACKET FOR POSITIONER – LINEAR STROKE VALVE MOUNTING INSTRUCTIONS 1 –Attach the magnet to the magnet bracket support before connect them to the valve stem. 2 - The stem nuts should be used to fasten the magnet bracket. 3 –...
  • Page 122 Mounting Instructions 4 – Tighten the hex screw that join the two parts of the magnet bracket. It will avoid sliding of the two parts of the bracket during the fastening of the stem nuts. 5 – Tighten the stem nuts. 6 –...
  • Page 123 BFY – MOUNTING BRACKET FOR POSITIONER FY 7 – Adjust the clamps according to the width of the yoke and tighten the bolts finger tight. 8 – Mount the positioner back plate. Tighten the nuts finger tight. 9 – Use the plate as a guidance to adjust the position of the positioner so that the back plate is about 1 mm apart from the magnet.
  • Page 124 Mounting Instructions 10 – Fasten the nuts to fix the positioner bracket to the yoke. If the actuator is pillar type, fasten the U- clamp nuts. 11 – Mount the positioner to the plate and tighten the hex screws. You can take the back plate apart to facilitate the assembling.
  • Page 125 BFY – MOUNTING BRACKET FOR POSITIONER FY 13 – Put the pressure equivalent to the half of the stem travel and adjust the height of the bracket assembly to have the arrows matching. 14 - Tighten the bolts to fasten the clamps to the yoke.
  • Page 126 Mounting Instructions MOUNTING DETAILS FOR THE PILLAR TYPE ACTUATOR 15 - This is the mounting bracket using U- clamps to be mounted on pillar type actuators. 16 – After assembling the U-clamps, follow the steps 8 to 13.
  • Page 127 ROTARY VALVE POSITIONER BRACKET MOUNTING INSTRUCTIONS Rotary Valve Positioner Bracket Parts. 1- Attach the clamps to the threaded orifices existent on the actuator. Do not tight them completely. The bolts are not supplied with the mounting bracket and they must be in accordance with size and thread of the actuator holes.
  • Page 128 Mounting Instructions 3 – Fasten the hex screw. 4 – Attach the magnet to the NAMUR adapter. Do not fasten the bolts completely, allowing the magnet rotation. 5 – Mounting the positioner bracket through the threaded rods.
  • Page 129 BFY – MOUNTING BRACKET FOR POSITIONER FY 6 – Use the centralizer gadget to get the bracket centralized with the magnet. 7 – Adjust the positioner bracket using the centralizer gadget and the nuts to get the height. 8 – Place the nut and washers. Do not fasten the nuts completely.
  • Page 130 Mounting Instructions 9 – Tighten the clamp bolts to fasten them to the actuator. 10 – Fasten the positioner bracket bolts to the clamps fastening. 11 – Remove the centralizer gadget and fasten the positioner to the positioner bracket.
  • Page 131 BFY – MOUNTING BRACKET FOR POSITIONER FY 12 – Put the pressure equivalent to the half of the stem and adjust the magnet position to have the arrows matching. 13 – Tighten the bolts to fasten the magnet to the magnet bracket.
  • Page 132 Mounting Instructions...

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