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Summary of Contents for Power Innovations EVQC060-3 Series
- Page 1 EV Quick Charger – DC 60 kW Model EVQC060-3xxx Installation and Operation Manual MNL213...
- Page 2 This manual may accompany other instructional guides or manuals for standard installation and operations of the supported products. Please contact Power Innovations if you need additional guides or manuals and have not received them. Product names mentioned herein may be trademarks (™) and/or registered trademarks (®) of their respective companies, which may include Power Innovations International, Inc.
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Page 3: Table Of Contents
Contents 1— Product Overview ................................1 Introduction ................................1 Highlighted Features ..............................1 Charger Features Identified ............................2 Symbols Used in this Manual ........................... 3 Acronyms Used in this Manual ..........................3 2— Safety and Specifications .............................. 4 IMPORTANT SAFETY INSTRUCTIONS – SAVE THESE INSTRUCTIONS ............4 Specifications - EV Quick Charger Model EVQC060-3xxx .................. - Page 4 This page left intentionally blank. iv | MNL213 03/18/2024...
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Page 5: 1-Product Overview
1—Product Overview This section provides product overview for EVQC060-3xxx, Power Innovations DC 60 kW Quick Charger. Introduction This quick charger is an all-in-one electric vehicle (EV) power supply and charging authorization terminal. Once installed and operational, an operator can plug the EV charging cable into their electric vehicle, use an RFID payment card to tap on, be authorized by the system, and start a charging session. -
Page 6: Charger Features Identified
Charger Features Identified Cellular Antenna Top Panel Cooling Fans Emergency Stop Button User Interface LCD Screen Cooling Fans Button # 2 Cable Hanger Plug Holster Handhold Button # 1 CCS1 Charging Cable RFID Card Reader AC Service Panel Handhold Figure 1 - EV Quick Charger Model EVQC060-3xxx MNL213 03/18/2024... -
Page 7: Symbols Used In This Manual
Symbols Used in this Manual Icons or symbols are occasionally used throughout this manual to help identify safety warnings and other pertinent content contained here. These icons are described in the table below. Icon Type of Warning Description WARNING! RISK OF ELECTRIC SHOCK! ELECTRICAL WARNINGS ADDITIONAL TEXT THAT FOLLOWS THIS SYMBOL PROVIDES MORE INFORMATION ABOUT THE... -
Page 8: 2-Safety And Specifications
2—Safety and Specifications The following safety instructions apply throughout the EV Charger installation process. Be familiar with them before moving on to the next section to complete the installation. IMPORTANT SAFETY INSTRUCTIONS – SAVE THESE INSTRUCTIONS ELECTRICAL WARNINGS – WARNING! RISK OF ELECTRIC SHOCK! WARNING! RISK OF ELECTRIC SHOCK! ONLY QUALIFIED ELECTRICAL PERSONNEL FAMILIAR WITH THE CONSTRUCTION AND OPERATION OF THIS TYPE OF EQUIPMENT AND THE HAZARDS INVOLVED SHOULD... -
Page 9: Specifications - Ev Quick Charger Model Evqc060-3Xxx
Specifications - EV Quick Charger Model EVQC060-3xxx Electrical Specifications AC Input AC Input Power Options 240V single phase (Field configuration patent pending) 208V/240V 3-phase Delta (3-wire + PE) 480V 3-phase Wye (3-wire + Neutral + PE) AC Input Voltage Operating Range and 240V single phase: 190V to 305V, 225A max, 60 Hz Current 208V/240V 3 phase Delta: 190V to 264V, 172A max, 60 Hz... -
Page 10: 3-Installing Ev Charger
3—Installing EV Charger ELECTRICAL WARNINGS – WARNING! RISK OF ELECTRIC SHOCK! SHUT OFF POWER SUPPLY BEFORE BEGINNING INSTALLATION ACTIVITIES AND BEFORE REMOVING EV QUICK CHARGER’S AC SERVICE PANEL FOR ANY INSTALLATION OR MAINTENANCE WORK. FAILURE TO OBSERVE THIS PRECAUTION COULD RESULT IN SEVERE INJURY OR DEATH. ELECTRICAL WARNINGS –... -
Page 11: Prepare Installation Site
Prepare Installation Site Become familiar with essential dimensions of EV Quick Charger EVQC060-3xxx and pedestal as shown in Figure 2.1, 2.2, and 2.3. Figure 2.1 - Height and Width of 60kW Charger and Pedestal Figure 2.2 - Depth of 60kW Charger and Pedestal Figure 2.3 - Dimensions of Pedestal Baseplate MNL213 03/18/2024... - Page 12 Do not install or plan to install the quick charger in a hazardous location. ELECTRICAL WARNING – WARNING! RISK OF ELECTRIC SHOCK! DO NOT INSTALL OR PLAN TO INSTALL CHARGER IN A HAZARDOUS LOCATION. Pedestal should be mounted on a concrete pad or driveway that is 4 inches thick or thicker. The wedge anchors will secure the charger to the concrete when the anchors are installed to a depth of 2.25 inches (Figure 3) Figure 3 - Wedge anchors secure Pedestal when installed in concrete 2.25 inches...
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Page 13: Mount Pedestal On Concrete Pad Or Driveway
Mount Pedestal on Concrete Pad or Driveway Note: When mounting charger, be sure to follow spacing recommendations provided in Section 3.4 to comply with the guidelines outlined in the American Disability Act (ADA). Ensure AC power-in to EV Quick charger installation location is turned OFF at site’s upstream AC breaker. Route AC power-in conduit/cable up through concrete pad or driveway at center mark for pedestal baseplate (Figure 6), leaving sufficient cable length to later route cable up and through pedestal and into mounted charger. - Page 14 ELECTRICAL WARNING – WARNING! RISK OF ELECTRIC SHOCK! WARNING! RISK OF ELECTRIC SHOCK! SHUT OFF POWER SUPPLY BEFORE BEGINNING INSTALLATION ACTIVITIES AND BEFORE REMOVING EV QUICK CHARGER’S AC SERVICE PANEL FOR ANY INSTALLATION ACTIVITY. FAILURE TO OBSERVE THIS PRECAUTION COULD RESULT IN SEVERE INJURY OR DEATH.
- Page 15 Remove all 8 sets of M5 wingnut, split washer, and flat washer securing removeable plate to charger (Figure 13) and then remove plate (Figure 14), taking care not to damage gasket attached to down-side of plate. Figure 13 – Location of Removable Plate inside bottom of charger Figure 14 –...
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Page 16: Install Power Supply Units And Shelf Controllers
Install Power Supply Units and Shelf Controllers ELECTRICAL WARNINGS – WARNING! RISK OF ELECTRIC SHOCK! WARNING! RISK OF ELECTRIC SHOCK! ENSURE POWER SUPPLY IS SHUT OFF BEFORE STARTING OR CONTINUING INSTALLATION ACTIVITIES AND BEFORE OPENING EV QUICK CHARGER’S TOP PANEL. FAILURE TO OBSERVE THIS PRECAUTION COULD RESULT IN SEVERE INJURY OR DEATH. - Page 17 Insert up to 6 Shelf Controllers (SCs), 1 on each shelf in the slot provided (Figure 17.1); then secure each SC with its built-in screw to hand tight (Figure 17.2). Figure 17.1 – Install Shelf Controllers Figure 17.2 – Secure Shelf Controllers Insert up to 18 power supply units (PSUs), 3 on each shelf (Figure 18), so that each PSU’s locking tab side is closer to its shelf controller than the PSU’s other side AND so each locking tab clicks into the locked position...
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Page 18: Configure Cellular Modem And Registering Charger On Network
Configure Cellular Modem and Registering Charger on Network WARNING! RISK OF ELECTRIC SHOCK! DO NOT CONNECT AC POWER SUPPLY TO EV QUICK CHARGER UNTIL SIM CARDS ARE INSERTED INTO CELLULAR MODEM AND TOP PANEL COVER AND SCREWS ARE REINSTALLED. Note: SIM cards for cellular modem must be provided by product owner or administrator. To configure cellular modem and register charger on the backend network: Ensure AC power to EV Quick charger is turned OFF at site’s upstream AC breaker. -
Page 19: Configure And Wire Ac Input Power
If you disconnected cables connecting modem to top panel, then reconnect cables to modem now. Return Top Panel to top of charger and then use T25 Torx t-handle screwdriver again to secure panel with its original screws Register this EV charger as one of the supported devices on the owner’s backend network. Later, after you have configured and wired the AC power input and you apply power to the charger, the modem will find the cellular network and attempt to automatically connect. - Page 20 Locate Bus Bar with plastic spacer plate installed in upper-back wall of charger; then locate shipping/storage location of 3 Configuration Bus Bars anchored with wingnuts in lower-back wall of charger (Figure 23). Refer to inside front panel for bus bar installation guide Bus Bar with temporary spacer plate installed...
- Page 21 Determine which of the three supported AC Input Power configurations is required for this installation (see Figure 25). 240V (single phase): Line 1, Line 3, Ground (3-wire + PE) 208V/240V 3-phase Delta : Line 1, Line 2, Line 3, Ground (3-wire + Neutral + PE) 480V 3-phase Wye : Line 1, Line 2, Line 3, Neutral, Ground...
- Page 22 Remove wing nuts anchoring configuration bus bars together in the lower back of charger, select the one needed for this installation (like the 480 Wye example shown in Figure 26), and re-anchor the two spare configuration bus bars in their original shipping/storage location. Figure 26 –...
- Page 23 Notice the three AC input power wiring configurations shown in Figure 28, then select the wiring configuration and ring terminals needed for this charger. • Ring terminal (ring lug) for Neutral or a Line wire must fit 3/8 inch diameter Junction Block stud. •...
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Page 24: 4-Operating Ev Quick Charger
4—Operating EV Quick Charger To charge an electric vehicle (EV): Click to release EV cable plug from docking station and plug into EV. Use one of the payment methods your charger supports to initiate a charging session. For example, if using an RFID card provided for this charger, tap the card on the charger’s RFID Reader. - Page 25 Follow on-screen displays to ensure charger connects to vehicle and the charging cycle begins. Once charging cycle successfully starts, the charging progress displays. The charger will automatically complete the charging cycle if left undisturbed. If you wish to stop charging cycle early, press any button.
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Page 26: 5-Maintaining Ev Charger
SEVERE INJURY OR DEATH. CAUTION! Maintenance tasks should only be completed as directed in this section. When in doubt, contact Power Innovations on how to proceed. Clean Air Vents To help maintain the life of your cooling fans, clean fans and vents as needed in the following manner: (1) Remove AC Service Panel and turn AC main switch power OFF. -
Page 27: Replace Surge Modules In Surge Protective Device
• Same MCOV value as charger’s original SPD and modules If you need assistance in ascertaining SPD manufacturer, MCOV value, or surge module replacement process, contact Power Innovations. Figure 31 - SPD with four green modules | 23 MNL213 03/18/2024... -
Page 28: 6-Regulatory
(2) years from the invoice date. In the event that any defect is found under normal usage conditions during the above warranty period, Power Innovations International will be responsible for repair or replacement at its sole discretion and subject to the replacement may be refurbished products. -
Page 29: 8-Contact Information
If there are any questions or comments about this product, please feel free to contact us. Power Innovations International, Inc. Web: www.powerinnovations.com/support Phone: 801-785-4123 Mailing Address: 1305 South 630 East, American Fork, UT 84003 Copyright © 2023-2024 Power Innovations International, Inc.; American Fork, UT, USA All rights reserved. | 25 MNL213 03/18/2024...
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