Related Manuals for Power Innovations EVQC060-35
Summary of Contents for Power Innovations EVQC060-35
- Page 1 EV Quick Charger – DC 60 kW Model EVQC060-35 Installation and Operation Manual MNL213 Revision 1.0...
- Page 2 This manual may accompany other instructional guides or manuals for standard installation and operations of the supported products. Please contact Power Innovations if you need additional guides or manuals and have not received them. Product names mentioned herein may be trademarks (™) and/or registered trademarks (®) of their respective companies, which may include Power Innovations International, Inc.
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Page 3: Table Of Contents
Acronyms Used in this Manual ..........................3 2— Safety and Specifications .............................. 4 IMPORTANT SAFETY INSTRUCTIONS – SAVE THESE INSTRUCTIONS ............4 Specifications - EV Quick Charger Model EVQC060-35 ..................5 3— Installing EV Charger ..............................6 What’s Provided with Charger ..........................6 What’s in Pedestal Kit (Required Base for Charger) .................... - Page 4 This page left blank intentionally. iv | MNL213 Revision 1.0 7/7/2023...
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Page 5: 1-Product Overview
1—Product Overview This section provides product overview for EVQC060-35, Power Innovations DC 60 kW Quick Charger. Introduction This quick charger is an all-in-one electric vehicle (EV) power supply and charging authorization terminal. Once installed and operational, an operator can plug the EV charging cable into their electric vehicle, use an RFID payment card to tap on, be authorized by the system, and start a charging session. -
Page 6: Charger Features Identified
Cooling Fans Emergency Stop Button User Interface LCD Screen Cooling Fans ACCEPT Button Cable Hanger Plug Holster Handhold CANCEL Button CCS1 Charging Cable RFID Card Reader AC Service Panel Handhold Figure 1—EV Quick Charger Model EVQC060-35 MNL213 Revision 1.0 7/7/2023... -
Page 7: Symbols Used In This Manual
Symbols Used in this Manual Icons or symbols are occasionally used throughout this manual to help identify safety warnings and other pertinent content contained here. These icons are described in the table below. Icon Type of Warning Description WARNING! RISK OF ELECTRIC SHOCK! ELECTRICAL WARNINGS ADDITIONAL TEXT THAT FOLLOWS THIS SYMBOL PROVIDES MORE INFORMATION ABOUT THE... -
Page 8: 2-Safety And Specifications
2—Safety and Specifications The following safety instructions apply throughout the EV Charger installation process. Be familiar with them before moving on to the next section to complete the installation. IMPORTANT SAFETY INSTRUCTIONS – SAVE THESE INSTRUCTIONS ELECTRICAL WARNINGS – WARNING! RISK OF ELECTRIC SHOCK! WARNING! RISK OF ELECTRIC SHOCK! ONLY QUALIFIED ELECTRICAL PERSONNEL FAMILIAR WITH THE CONSTUCTION AND OPERATION OF THIS TYPE OF EQUIPMENT AND THE HAZARDS INVOLVED SHOULD... -
Page 9: Specifications - Ev Quick Charger Model Evqc060-35
Specifications - EV Quick Charger Model EVQC060-35 Electrical Specifications AC Input AC Input Power Options 240V single phase 208V/240V 3-phase, 4-wire Delta 480V 3-phase, 5-wire Wye AC Input Voltage Operating Range and 240V single phase: 190V to 305V, 150A max... -
Page 10: 3-Installing Ev Charger
3 Bus Bars, each uniquely configured 6 Socket Head Cap Screws, M6 x 14 mm long 4 Socket Head Cap Screws, M8 x 16 mm long “EV Quick Charger – DC 60 kW Model EVQC060-35, Installation and Operation MNL213 Manual” (this document) What’s in Pedestal Kit (Required Base for Charger) -
Page 11: Prepare Installation Site
Prepare Installation Site 1. Become familiar with essential dimensions of EV Quick Charger EVQC060-35 and pedestal as shown in Figure 2.1, 2.2, and 2.3. Figure 2.1—Height and Width of 60kW Charger and Pedestal Figure 2.2— Depth of 60kW Charger and Pedestal Figure 2.3—Dimensions of Pedestal Baseplate... - Page 12 2. Best practices for pedestal-mounted chargers installation locations: (a) Select location where charger will not be in direct sunlight. (b) Pedestal should be mounted on a concrete pad or driveway that is 4 inches thick or thicker. The wedge anchors will secure the charger to the concrete when the anchors are installed to a depth of 2.25 inches (Figure 3).
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Page 13: Mount Pedestal On Concrete Pad Or Driveway
Mount Pedestal on Concrete Pad or Driveway Note: When mounting charger, be sure to follow spacing recommendations provided in this manual to comply with the guidelines outlined in the American Disability Act (ADA). 1. Route AC power cables up through concrete pad or driveway at center mark for pedestal baseplate, then route cable up center of unmounted pedestal (Figure 6). - Page 14 Attach Charger to Pedestal ELECTRICAL WARNINGS – WARNING! RISK OF ELECTRIC SHOCK! WARNING! RISK OF ELECTRIC SHOCK! SHUT OFF POWER SUPPLY BEFORE BEGINNING INSTALLATION ACTIVITIES AND BEFORE REMOVING EV QUICK CHARGER’S AC SERVICE PANEL FOR ANY INSTALLATION ACTIVITY. FAILURE TO OBSERVE THIS PRECAUTION COULD RESULT IN SEVERE INJURY OR DEATH.
- Page 15 6. Remove paper from self-adhesive square rubber gasket and place adhesive side down inside charger as shown in Figure 14 (inside small studs). Figure 13—Square Rubber Gasket inside bottom of charger Figure 14—Placement of Square Rubber Gasket 7. Ensure center hole in square plate (Figure 15) is large enough to feed AC power cord through. If you need to enlarge the hole, do so outside of and away from the charger.
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Page 16: Install Power Supply Units And Shelf Controllers
Install Power Supply Units and Shelf Controllers ELECTRICAL WARNINGS – WARNING! RISK OF ELECTRIC SHOCK! WARNING! RISK OF ELECTRIC SHOCK! ENSURE POWER SUPPLY IS SHUT OFF BEFORE STARTING OR CONTINUING INSTALLATION ACTIVITIES AND BEFORE OPENING EV QUICK CHARGER’S TOP PANEL. FAILURE TO OBSERVE THIS PRECAUTION COULD RESULT IN SEVERE INJURY OR DEATH. - Page 17 Insert 6 Shelf Controllers (SCs), 1 on each shelf (Figure 18.1) and secure with built-in screw (Figure 18.2). Figure 18.1—Install Shelf Controllers Figure 18.2—Secure Shelf Controllers 4. Insert 18 power supply units (PSUs), 3 on each shelf (Figure 19) 5. (Optional) To configure cellular modem now, leave top panel open and skip to next section. 6.
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Page 18: Configure Cellular Modem And Registering Charger On Network
Configure Cellular Modem and Registering Charger on Network WARNING! RISK OF ELECTRIC SHOCK! DO NOT CONNECT POWER SUPPLY TO EV QUICK CHARGER UNTIL SIM CARDS ARE INSERTED INTO CELLULAR MODEM AND TOP PANEL COVER AND SCREWS ARE REINSTATED. Note: SIM cards for cellular modem must be provided by product owner or administrator. To configure cellular modem and register charger on the backend network: 1. -
Page 19: Configure And Wire Ac Input Power
Configure and Wire AC Input Power ELECTRICAL WARNINGS – WARNING! RISK OF ELECTRIC SHOCK! WARNING! RISK OF ELECTRIC SHOCK! SHUT OFF POWER SUPPLY BEFORE BEGINNING INSTALLATION ACTIVITIES. FAILURE TO OBSERVE THIS PRECAUTION COULD RESULT IN SEVERE INJURY OR DEATH. WARNING! RISK OF ELECTRIC SHOCK! DO NOT PROVIDE LIVE POWER TO THE EV QUICK CHARGER UNTIL BUS BAR CONFIGURATION AND AC WIRING IS COMPLETE AND THE AC SERVICE PANEL IS IN PLACE AND SECURE. - Page 20 3. Determine which of the three supported configurations is required for this installation 240V (single-phase): Line, Neutral, Ground 208V/240V 3-phase, 4-wire Delta: Line 1, Line 2, Line 3, Ground 480V 3-phase, 5-wire WYE: Line 1, Line 2, Line 3, Neutral, Ground 4.
- Page 21 6. Notice the three AC input power wiring configurations shown in Figure 25, then select the wiring configuration and ring terminals needed for this charger. • Ring Terminal for Earth Ground or Neutral wire must fit 15/16 inch diameter Terminal Block stud. •...
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Page 22: 4-Operating Ev Quick Charger
4—Operating EV Quick Charger To charge an electric vehicle (EV): 1. Lift EV cable plug from holder and plug into EV. 2. Tap payment card on RF card reader and wait for authorization. Follow on-screen prompts and, if prompted, press Accept button to begin charging the vehicle 18 | MNL213 Revision 1.0 7/7/2023... - Page 23 4. A progress display is provided during charging cycle, as shown here. 5. At the end of the charging cycle when EV Battery is full, the following prompt displays. When charging cable is disengaged from EV and placed in its dock, the following summary screen/on-screen receipt displays.
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Page 24: 5-Maintaining Ev Charger
• Same MCOV value as charger’s original SPD and modules If you need assistance in ascertaining SPD manufacturer, MCOV value, or surge module replacement process, contact Power Innovations. Figure 27—SPD with four green modules 20 | MNL213 Revision 1.0 7/7/2023... -
Page 25: 6-Regulatory
(3) years from the invoice date. In the event that any defect is found under normal usage conditions during the above warranty period, Power Innovations International will be responsible for repair or replacement at its sole discretion and subject to the replacement may be refurbished products. -
Page 26: 8-Contact Information
If there are any questions or comments about this product, please feel free to contact us. Power Innovations International, Inc. Web: www.powerinnovations.com/support Phone: 801-785-4123 Mailing Address: 1305 South 630 East, American Fork, UT 84003 Copyright © 2023 Power Innovations International, Inc. American Fork, UT, USA All rights reserved 22 | MNL213 Revision 1.0 7/7/2023...
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