Related Manuals for Power Innovations EVQC030-3 Series
Summary of Contents for Power Innovations EVQC030-3 Series
- Page 1 EV Quick Charger – DC 30 kW Model EVQC030-3xxx Installation and Operation Manual MNL212 Revision 1.4...
- Page 2 This manual may accompany other instructional guides or manuals for standard installation and operations of the supported products. Please contact Power Innovations if you need additional guides or manuals and have not received them. Product names mentioned herein may be trademarks (™) and/or registered trademarks (®) of their respective companies, which may include Power Innovations International, Inc.
-
Page 3: Table Of Contents
1— Product Overview ................................1 Introduction ................................1 Highlighted Features ..............................1 Charger Features Identified ............................2 Symbols Used in this Manual ........................... 3 Acronyms Used in this Manual ..........................3 2— Safety and Specifications .............................. 4 IMPORTANT SAFETY INSTRUCTIONS – SAVE THESE INSTRUCTIONS ............4 Specifications - EV Quick Charger Model EVQC030-3xxx .................. - Page 4 This page left blank intentionally. iv | MNL212 Revision 1.4 10/13/2023...
-
Page 5: 1-Product Overview
1—Product Overview This section provides product overview for EVQC030-3xxx, Power Innovations DC 30 kW Quick Charger. Introduction This quick charger is an all-in-one electric vehicle (EV) power supply and charging authorization terminal. Once installed and operational, an operator can plug the EV charging cable into their electric vehicle, use an RFID payment card to tap on, be authorized by the system, and start a charging session. -
Page 6: Charger Features Identified
Charger Features Identified Top Panel Cellular Antenna Cooling Fans Emergency Stop Button User Interface LCD Screen ACCEPT Button Cooling Fans Plug Holster CANCEL Button CCS1 Charging Cable Cable Hanger RFID Card Reader Handhold AC Service Panel Handhold Figure 1 - EV Quick Charger Model EVQC030-3xxx MNL 212 Revision 1.4 10/13/2023... -
Page 7: Symbols Used In This Manual
Symbols Used in this Manual Icons or symbols are occasionally used throughout this manual to help identify safety warnings and other pertinent content contained here. These icons are described in the table below. Icon Type of Warning Description WARNING! RISK OF ELECTRIC SHOCK! ELECTRICAL WARNING! ADDITIONAL TEXT THAT FOLLOWS THIS SYMBOL PROVIDES MORE INFORMATION ABOUT THE... -
Page 8: 2-Safety And Specifications
2—Safety and Specifications The following safety instructions apply throughout the EV Charger installation process. Be familiar with them before moving on to the next section to complete the installation. IMPORTANT SAFETY INSTRUCTIONS – SAVE THESE INSTRUCTIONS ELECTRICAL WARNINGS – WARNING! RISK OF ELECTRIC SHOCK! WARNING! RISK OF ELECTRIC SHOCK! ONLY QUALIFIED ELECTRICAL PERSONNEL FAMILIAR WITH THE CONSTRUCTION AND OPERATION OF THIS TYPE OF EQUIPMENT AND THE HAZARDS INVOLVED SHOULD... -
Page 9: Specifications - Ev Quick Charger Model Evqc030-3Xxx
Specifications - EV Quick Charger Model EVQC030-3xxx Electrical Specifications AC Input AC Input Power Options 240V single phase 208V/240V 3-phase, 4-wire Delta 480V 3-phase, 5-wire Wye AC Input Voltage Operating Range and 240V single phase: 190V to 305V, 150A max Current 208V/240V 3 phase Delta: 190V to 264V, 86A max 480V 3 phase Wye: 384V to 528V, 50A max... -
Page 10: 3-Installing Ev Charger
3—Installing EV Charger ELECTRICAL WARNINGS – WARNING! RISK OF ELECTRIC SHOCK! WARNING! RISK OF ELECTRIC SHOCK! SHUT OFF POWER SUPPLY BEFORE BEGINNING INSTALLATION ACTIVITIES AND BEFORE REMOVING EV QUICK CHARGER’S AC SERVICE PANEL FOR ANY INSTALLATION OR MAINTENANCE WORK. FAILURE TO OBSERVE THIS PRECAUTION COULD RESULT IN SEVERE INJURY OR DEATH. -
Page 11: Mounting Options (Sold Separately)
Mounting Options (sold separately) Description Qty. EVQC030-WMK Wall-mount Kit for EVQC030-35, includes: 1: PEM Insert 2: Push-in Panel Plug FOR 1/2" ID 3: Lag Screw, Hex Head, M10, 10mm, ZINC 4: Screw, Tamper-resistent TORX, M6-1, 16mm, black oxide 5: Wedge Anchor, 3/8-16, 3 ¾, Zinc 6: Screw, M10-1.5 X 25mm, Hex-head Bolt, Zinc-plated 7: Washer, Flat, M10, Zinc... -
Page 12: Prepare Installation Site
Prepare Installation Site Become familiar with essential dimensions of EV Quick Charger Model EVQC030-3xxx and Pedestal Model EVQC030-PEDP as shown in Figures 2.1, 2.2, 2.3, and 2.4 Figure 2.1—Height and Width of 30kW Charger and Pedestal Figure 2.2— Depth of 30kW Charger when mounted on Pedestal Figure 2.3—Dimensions of Pedestal Baseplate Figure 2.4—... - Page 13 WARNING! RISK OF ELECTRIC SHOCK! DO NOT INSTALL OR PLAN TO INSTALL CHARGER IN A HAZARDOUS LOCATION! Best practices for both wall-mounted and pedestal-mounted chargers installation locations: Select location where charger will not be in direct sunlight. When laying out placement, ensure minimum space between chargers will be 914 mm (36 in.) to help ensure good air flow and user accessibility around charger...
-
Page 14: Mount (A) Wall-Mount Bracket Or (B) Pedestal
Mount (A) Wall-mount Bracket or (B) Pedestal Note: When mounting charger on wall or pedestal, follow mounting height and spacing recommendations provided in Section 3.4 to comply with guidelines outlined in the American Disability Act (ADA). 3.5 A - Mount Hanging Bracket on Wall 3.5 B - Mount Pedestal on Concrete Note: Fully-loaded charger weighs 260 lbs. -
Page 15: Attach Charger To (A) Wall-Mount Bracket Or (B) Pedestal
Attach Charger to (A) Wall-mount Bracket or (B) Pedestal ELECTRICAL WARNINGS – WARNING! RISK OF ELECTRIC SHOCK! WARNING! RISK OF ELECTRIC SHOCK! SHUT OFF POWER SUPPLY BEFORE BEGINNING INSTALLATION ACTIVITIES AND BEFORE REMOVING EV QUICK CHARGER’S AC SERVICE PANEL FOR ANY INSTALLATION ACTIVITY. FAILURE TO OBSERVE THIS PRECAUTION COULD RESULT IN SEVERE INJURY OR DEATH. - Page 16 2. Hang charger with attached 5. Remove eight sets of M5 wingnut, split washer, flat brackets onto mounted washer, and silicone washer securing removeable Hanging bracket: Use lifting plate to charger (Figure 19) and then remove plate partner(s), handholds, and (Figure 20), taking care not to damage gasket weight belt(s) as needed to attached to down-side of plate.
-
Page 17: Install Power Supply Units And Shelf Controllers
Install Power Supply Units and Shelf Controllers ELECTRICAL WARNINGS – WARNING! RISK OF ELECTRIC SHOCK! WARNING! RISK OF ELECTRIC SHOCK! ENSURE POWER SUPPLY IS SHUT OFF BEFORE STARTING OR CONTINUING INSTALLATION ACTIVITIES AND BEFORE OPENING EV QUICK CHARGER’S TOP PANEL. FAILURE TO OBSERVE THIS PRECAUTION COULD RESULT IN SEVERE INJURY OR DEATH. - Page 18 Insert 3 Shelf Controllers (SCs), 1 on each shelf in the slot provided (Figure 23.1) and secure with built-in screw, hand tight (Figure 23.2). Figure 23.1—Install Shelf Controllers Figure 23.2—Secure Shelf Controller 5. Insert 9 power supply units (PSUs), 3 on each shelf (Figure 24) so that locking tab side of each PSU is closer to its shelf controller (SC) than the PSU’s other side, and so each locking tab clicks into the locked position.
-
Page 19: Configure Cellular Modem And Registering Charger On Network
Configure Cellular Modem and Registering Charger on Network WARNING! RISK OF ELECTRIC SHOCK! DO NOT CONNECT AC POWER SUPPLY TO EV QUICK CHARGER UNTIL SIM CARDS ARE INSERTED INTO CELLULAR MODEM AND TOP PANEL COVER AND SCREWS ARE REINSTALLED. Note: SIM cards for cellular modem must be provided by product owner or administrator. To configure cellular modem and register charger on the backend network: 1. -
Page 20: Configure And Wire Ac Input Power
6. If you disconnected cables connecting modem to top panel, then reconnect cables to modem now. 7. Return Top Panel to top of charger and then use T25 Torx t-handle screwdriver again to secure panel with its original screws 8. Register this EV charger as one of the supported devices on the owner’s backend network. Later, after you have configured and wired the AC power input and you apply power to the charger, the modem will find the cellular network and attempt to automatically connect. - Page 21 3. Determine which of the three supported configurations is required for this installation. 240V (single phase): Line, Neutral, Ground 208V/240V 3-phase, 4-wire Delta: Line 1, Line 2, Line 3, Ground 480V 3-phase, 5-wire WYE: Line 1, Line 2, Line 3, Neutral, Ground 240 V (single phase) 208/240 V 3-phase, 480 V 3-phase,...
- Page 22 5. Remove the six M6 and four M8 socket head cap screws that secure plastic spacer plate to Bus Bar (Figure 31), remove spacer plate from Bus Bar, and discard spacer plate. Figure 31 - M6 and M8 socket head cap screws must be removed to remove plastic spacer plate 6.
- Page 23 8. Notice the three AC input power wiring configurations shown in Figure 33, then select the wiring configuration needed for this charger and wire AC Input Power to charger’s AC Main Switch lugs. AC Input Power: 240 V Single Earth Ground Neutral Line 3 AC Input Power: 208V/240V Delta...
-
Page 24: 4-Operating Ev Quick Charger
4—Operating EV Quick Charger To charge an electric vehicle (EV): 1. Lift EV cable plug from holder and plug into EV. 2. Tap payment card on RF card reader and wait for authorization. Follow on-screen prompts and, if prompted, press Accept button to begin charging the vehicle 20 | MNL 212 Revision 1.4 10/13/2023... - Page 25 4. A progress display is provided during charging cycle, as shown here. 5. At the end of the charging cycle when EV Battery is full, the following prompt displays. When charging cable is disengaged from EV and placed in its dock, the following summary screen/on-screen receipt displays.
-
Page 26: 5-Maintaining Ev Charger
• Same MCOV value as charger’s original SPD and modules If you need assistance in ascertaining SPD manufacturer, MCOV value, or surge module replacement process, contact Power Innovations. Figure 35—SPD with four green modules 22 | MNL 212 Revision 1.4 10/13/2023... -
Page 27: 6-Regulatory
(2) years from the invoice date. In the event that any defect is found under normal usage conditions during the above warranty period, Power Innovations International will be responsible for repair or replacement at its sole discretion and subject to the replacement may be refurbished products. -
Page 28: 8-Contact Information
If there are any questions or comments about this product, please feel free to contact us. Power Innovations International, Inc. Web: www.powerinnovations.com/support Phone: 801-785-4123 Mailing Address: 1305 South 630 East, American Fork, UT 84003 Copyright © 2023 Power Innovations International, Inc. American Fork, UT, USA All rights reserved. 24 | MNL 212 Revision 1.4 10/13/2023...
Need help?
Do you have a question about the EVQC030-3 Series and is the answer not in the manual?
Questions and answers