Power Innovations EVQC0 M B Series Installation And Operation Manual

Power Innovations EVQC0 M B Series Installation And Operation Manual

Mobile ev quick charger with modem

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Mobile EV Quick Charger with Modem
Model EVQC0xx-MxBx
Installation and Operation Manual
MNL217
Revision 1.1

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Summary of Contents for Power Innovations EVQC0 M B Series

  • Page 1 Mobile EV Quick Charger with Modem Model EVQC0xx-MxBx Installation and Operation Manual MNL217 Revision 1.1...
  • Page 2 This manual may accompany other instructional guides or manuals for standard installation and operations of the supported products. Please contact Power Innovations if you need additional guides or manuals and have not received them. Product names mentioned herein may be trademarks (™) and/or registered trademarks (®) of their respective companies, which may include Power Innovations International, Inc.
  • Page 3: Table Of Contents

    1— Product Overview ................................1 Introduction ................................1 Highlighted Features of EVQC0xx-MxBx ......................... 1 Charger Features Identified ............................2 Symbols Used in this Manual ........................... 3 Acronyms Used in this Manual ..........................3 2— Safety and Specifications .............................. 4 IMPORTANT SAFETY INSTRUCTIONS – SAVE THESE INSTRUCTIONS ............4 Specifications –...
  • Page 4 This page left blank intentionally. iv | MNL217 Revision 1.1 11/15/2023...
  • Page 5: 1-Product Overview

    1—Product Overview This section provides product overview for EVQC0xx-MxBx, Power Innovations International Mobile EV Quick Charger with RFID and Modem. Introduction This EV quick charger is an electric vehicle (EV) power supply that is on swivel casters with locks so it can be easily moved to different locations within a facility.
  • Page 6: Charger Features Identified

    Charger Features Identified Handlebars Cellular Antenna AC Input Cord Hanger User Interface Hanger for LCD Screen DC Output/ Charging Cable E-Stop RJ45 Bulkhead Connector Power Up & Down Buttons under Cover RFID Reader AC Main Switch CCS1 DC Output/ Front Panel Charging Cable Air Exhaust AC Input...
  • Page 7: Symbols Used In This Manual

    Symbols Used in this Manual Icons or symbols are occasionally used throughout this manual to help identify safety warnings and other pertinent content contained here. These icons are described in the table below. Icon Type of Warning Description WARNING! RISK OF ELECTRIC SHOCK! ELECTRICAL WARNINGS ADDITIONAL TEXT THAT FOLLOWS THIS SYMBOL PROVIDES MORE INFORMATION ABOUT THE...
  • Page 8: 2-Safety And Specifications

    2—Safety and Specifications The following safety instructions apply throughout the EV Charger installation process. Be familiar with them before moving on to the next section to complete the installation. IMPORTANT SAFETY INSTRUCTIONS – SAVE THESE INSTRUCTIONS ELECTRICAL WARNINGS – WARNING! RISK OF ELECTRIC SHOCK! WARNING! RISK OF ELECTRIC SHOCK! ONLY QUALIFIED ELECTRICAL PERSONNEL FAMILIAR WITH THE CONSTUCTION AND OPERATION OF THIS TYPE OF EQUIPMENT AND THE HAZARDS INVOLVED SHOULD...
  • Page 9: Specifications - Mobile Ev Quick Charger Model Evqc0Xx-Mxbx

    Specifications – Mobile EV Quick Charger Model EVQC0xx-MxBx Electrical Specifications AC Input AC Input Power Options 240V single phase 208V/240V 3-phase, 4-wire Delta 480V 3-phase, 5-wire Wye AC Input Voltage Operating Range and 240V single phase: 190V to 305V, 225A max, 50-60 Hz Current 208V/240V 3 phase Delta:190V to 264V, 172A max, 50-60 Hz 480V 3 phase Wye: 384V to 528V, 100A max, 50-60 Hz...
  • Page 10: 3-Installing Ev Charger

    3—Installing EV Charger ELECTRICAL WARNINGS – WARNING! RISK OF ELECTRIC SHOCK! WARNING! RISK OF ELECTRIC SHOCK! SHUT OFF POWER SUPPLY BEFORE BEGINNING INSTALLATION ACTIVITIES AND BEFORE REMOVING EV QUICK CHARGER’S AC SERVICE PANEL FOR ANY INSTALLATION OR MAINTENANCE WORK. FAILURE TO OBSERVE THIS PRECAUTION COULD RESULT IN SEVERE INJURY OR DEATH.
  • Page 11: What's Provided With Charger

    3.1 What’s Provided with Charger EVQC0xx-MxBx Description 1 Mobile EV Quick Charger with Modem for up to DC 60kW output, fully assembled exterior Up to 6 Shelf Controllers (SCs) Up to 18 Power Supply Units (PSUs) 3 Configuration Bus Bars, each uniquely configured (ship anchored in storage location inside charger) 4 cable plates (1.5”, 2”, 2.5”, 3”...
  • Page 12: Prepare Installation Site

    3.3 Prepare Installation Site Become familiar with basic dimensions of the Mobile EV Quick Charger and Installation Site warning and best practice(s). Basic dimensions of Mobile EV Quick Charger EVQC060-MxB with hangers and swivel casters are shown in Figure 3. Figure 3—Depth, Width, and Height of Mobile Charger (includes Handles and Wheels) Select storage and operation locations that are not hazardous.
  • Page 13: Install Power Supply Units And Shelf Controllers

    Install Power Supply Units and Shelf Controllers ELECTRICAL WARNINGS – WARNING! RISK OF ELECTRIC SHOCK! WARNING! RISK OF ELECTRIC SHOCK! ENSURE POWER SUPPLY IS SHUT OFF BEFORE STARTING OR CONTINUING INSTALLATION ACTIVITIES AND BEFORE OPENING EV QUICK CHARGER’S PANELS. FAILURE TO OBSERVE THIS PRECAUTION COULD RESULT IN SEVERE INJURY OR DEATH.
  • Page 14 Insert up to 6 Shelf Controllers (SCs), 1 on each shelf (Figure 7) and secure with built-in screw (Figure 8). Figure 7—Install Shelf Controllers Figure 8—Secure Shelf Controllers Insert up to 18 power supply units (PSUs), 3 on each shelf (Figure 9) and ensure each PSU release lever clicks into the locked position (Conditional) If unit has cellular modem installed, leave rear cover open and skip to next section to configure cellular modem now.
  • Page 15: Configure Cellular Modem (If Available On Unit) And Register On Network

    Configure Cellular Modem (if available on Unit) and Register on Network If a cellular modem is not installed on your mobile charger, skip to Section 3.6. WARNING! RISK OF ELECTRIC SHOCK! DO NOT CONNECT POWER SUPPLY TO EV QUICK CHARGER UNTIL SIM CARDS ARE INSERTED INTO CELLULAR MODEM AND TOP PANEL COVER AND SCREWS ARE REINSTATED.
  • Page 16: Configure And Wire Ac Input Power

    Register this EV charger as one of the supported devices on the owner’s backend network. Later, after you have configured and wired the AC power input and you apply power to the charger, the modem will find the cellular network and attempt to automatically connect. If you are ready to configure and wire AC input power, leave the rear cover off and skip to next section.
  • Page 17 If charger’s rear cover is on, use a T10 Torx t-handle screwdriver to remove the 16 buttonhead screws around rear cover’s perimeter, then lift cover slightly and pull bottom end out first to then lower and remove ; then set cover and screws aside (see Figure 14). cover from charger Figure 14—...
  • Page 18 Do not store or operate this mobile quick charger in a hazardous location. WARNING! RISK OF ELECTRIC SHOCK! DO NOT STORE OR OPERATE CHARGER IN A HAZARDOUS LOCATION! Open front panel of charger using a T25 Torx t-handle screwdriver to remove 6 buttonhead screws around the perimeter of the front panel, then set panel and screws aside (see Figure 16).
  • Page 19 Install the Configuration Bus Bar required for this charger’s AC input power as follows: a. Place selected Configuration Bus Bar on the Bus Bar with its “FRONT” stamp facing out (such as the “FRONT – 480 WYE” example shown in Figure 18). b.
  • Page 20 Notice the three AC input power wiring configurations shown in Figures 21, 22, and 23, then select the wiring configuration and ring terminals needed for this charger. • Ring terminal for Neutral or Line wire must fit 3/8-inch diameter junction block stud. •...
  • Page 21: 4-Setting Up Power Level And Operating Ev Quick Charger

    4—Setting Up Power Level and Operating EV Quick Charger To set Power Level for desired operational location and charge an electric vehicle (EV): Calculate Maximum Charger Power Level allowed for current location using configuration information and this table (also found on a label provided). This will help you avoid tripping sites AC circuit breaker due to overload. Figure 24—Maximum Charger Power Rating (kW) set by user based on input voltage and upstream break Switch Main Power Switch to ON and see current power level setting display on the LCD.
  • Page 22 Set Maximum Charging Power setting at or below your calculation in step 1: Figure 26—Lift button cover and press top and bottom button simultaneously to enter Configuration Mode Lift the button cover on front of charger, then press top and bottom buttons at same time (Figure 26) to enter Configuration Mode.
  • Page 23 Lift EV cable plug from holder and plug into EV. Tap payment card on RF card reader and wait for authorization. Follow on-screen prompts and, if prompted, press Accept button to begin charging the vehicle | 19 MNL217 Revision 1.1 11/15/2023...
  • Page 24 A progress display is provided during charging cycle, as shown here. At the end of the charging cycle when EV Battery is full, the following prompt displays. When charging cable is disengaged from EV and placed in its dock, the following summary screen/on-screen receipt displays.
  • Page 25: 5-Maintaining Ev Charger

    5—Maintaining EV Charger ELECTRICAL WARNING: SHUT OFF POWER SUPPLY BEFORE BEGINNING INSTALLATION ACTIVITIES AND BEFORE REMOVING EV QUICK CHARGER’S AC SERVICE PANEL FOR ANY MAINTENANCE WORK. FAILURE TO OBSERVE THIS PRECAUTION COULD RESULT IN SEVERE INJURY OR DEATH. Maintenance tasks should only be completed as directed in this section. When in doubt, contact Power Innovations on how to proceed.
  • Page 26: Replace Air Filter

    Replace Air Filter The chargers filter can be replaced. Please contact Power Innovations for replacement part or order from McMaster Carr: Part Number 2150K17. Restart after Emergency Stop Pressing the Emergency Stop button will stop the current charging session. Every time the Emergency Stop button is pressed, this button is recessed and must be reset to prepare for the next charging session.
  • Page 27: 6-Regulatory

    (2) years from the invoice date. In the event that any defect is found under normal usage conditions during the above warranty period, Power Innovations International will be responsible for repair or replacement at its sole discretion and subject to the replacement may be refurbished products.
  • Page 28: 8-Contact Information

    If there are any questions or comments about this product, please feel free to contact us. Power Innovations International, Inc. Web: www.powerinnovations.com/support Phone: 801-785-4123 Mailing Address: 1305 South 630 East, American Fork, UT 84003 Copyright © 2023 Power Innovations International, Inc. American Fork, UT, USA All rights reserved 24 | MNL217 Revision 1.1 11/15/2023...

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