York CZE03811 Series Installation Manual

INSTALLATION MANUAL
R-410A
OUTDOOR SPLIT-SYSTEM
AIR CONDITIONING
MODELS: 18 SEER - CZE03811 SERIES
3 TON
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
UNIT INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
INSTALLATIONS REQUIRING TXV . . . . . . . . . . . . . . . . . . . . . . . . . . 4
ELECTRICAL CONNECTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Typical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Tubing Hanger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Underground Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Heat Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Typical Field Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
R-410A Saturation Properties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
18Z38AC Subcooling Charging Chart . . . . . . . . . . . . . . . . . . . . . . . . . 8
SECTION I: GENERAL
The outdoor units are designed to be connected to a matching indoor
coil with sweat connect lines. Sweat connect units are factory charged
with refrigerant for the smallest rated indoor coil plus 15 feet of field
supplied lines.
Matching indoor coils are available with a thermal expansion valve or
an orifice liquid feed sized for the most common usage. The orifice size
and/or refrigerant charge may need to be changed for some system
combinations, elevation differences, or total line lengths. See Tabular
Data Sheet provided in unit literature packet for charge requirements.
Refer to Application Data covering "General Piping Recommendations
and Refrigerant Line Length" (Part Number 036-61920-001).
SECTION II: SAFETY
This is a safety alert symbol. When you see this symbol on
labels or in manuals, be alert to the potential for personal
injury.
Understand and pay particular attention to the signal words DANGER,
WARNING, or CAUTION.
DANGER indicates an imminently hazardous situation, which, if not
avoided, will result in death or serious injury.
WARNING indicates a potentially hazardous situation, which, if not
avoided, could result in death or serious injury.
CAUTION indicates a potentially hazardous situation, which, if not
avoided may result in minor or moderate injury. It is also used to
alert against unsafe practices and hazards involving only property dam-
age.

TABLE OF CONTENTS

EVACUATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
SYSTEM CHARGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
SYSTEM START-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
LIST OF FIGURES
CFM Selection Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Typical Variable Speed Air Handler Thermostat Wiring . . . . . . . . . . . .6
Typical Variable Speed Furnace Thermostat Wiring . . . . . . . . . . . . . .6
Typical Previous Generation Variable Speed Furnace
Thermostat Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
LIST OF TABLES
Diagnostic Label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Improper installation may create a condition where the operation of
the product could cause personal injury or property damage.
Improper installation, adjustment, alteration, service, or mainte-
nance can cause injury or property damage. Refer to this manual
for assistance or for additional information, consult a qualified con-
tractor, installer, or service agency.
This product must be installed in strict compliance with the
enclosed installation instructions and any applicable local, state,
and national codes including, but not limited to building, electrical,
and mechanical codes.
R-410A systems operate at higher pressures than R-22 systems.
Do not use R-22 service equipment or components on R-410A
equipment. Service equipment
INSPECTION
As soon as a unit is received, it should be inspected for possible dam-
age during transit. If damage is evident, the extent of the damage
should be noted on the carrier's delivery receipt. A separate request for
inspection by the carrier's agent should be made in writing. See Local
Distributor for more information.
R
P
CERTIFICATION APPLIES ONLY
WHEN THE COMPLETE
SYSTEM IS LISTED
WITH ARI.
ISO 9001
LISTED
Certified Quality
Management System
Must Be Rated
for R-410A.
103142-YIM-A-1204