KTM 250 SX 2003 Owner's Handbook Manual page 69

3-3
1
2
– Undo the bolts
– Remove the securing clip of the ball socket
3
– Remove the 4 collar nuts
– Remove the cylinder base gasket.
4
– Cover the crankcase.
– Place piston on wooden jig and remove both piston pin locking pins.
– Expel piston pin from piston without exerting undue force. Use a
– Remove piston and piston pin needle-bearing from conrod eye.
T
HE PISTON PIN MUST NEVER BE FORCED OUT WITH A PUNCH
DAMAGE THE CONROD BEARING
Dismounting of clutch cover
6
– Remove collar bolts and clutch cover including gasket.
NOTE: The water pump cover
do not need to be removed. The water pump and the centrifugal timer
remain in the clutch cover.
7
5
1
and remove the right control cover together with
the gasket.
3
socket from the adjusting lever.
4
suitable mandrel if necessary.
CAUTION
!
.
6
2
and unhook the ball
on cylinder base and remove cylinder.
!
. T
5
, the outer cover and the cover lid
HIS WOULD
7