GemOne Sapphire V2SC Hardware Installation
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Also See for Sapphire V2SC:
- Procedures manual (26 pages) ,
- Hardware operation manual (13 pages) ,
- Procedures manual (14 pages)
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Table of Contents
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Summary of Contents for GemOne Sapphire V2SC
- Page 1 Sapphire V2SC Hardware Installation Procedure Manual Version 1.2 - March 2024...
- Page 2 Please contact the GemOne support desk after the table has been filled out. This is required so modules operate and report correctly. Example sap_721f06a1 Gem Serial # GemOne End User 16355 South End User Address Elm Rd, Olathe, Kansas 66062...
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Page 3: Table Of Contents
- Powering Device - Logging In - Answering Checklist Questions - Unlocking the Sapphire - Logging Out 8 - Sapphire V2SC Configuration and Information - Powering Saving Mode - Relay Information & Operation Drive Inhibit Relay Auxiliary Relays Lockout (NO) Relay... -
Page 4: Safety Precautions
Doing so may crack the screen or LCD panel glass, resulting in personal injury or major damage to the device. Power Supply Do not use the Sapphire V2SC with any voltage other than that specified. Avoid situations that can cause damage to the power cable. Sapphire V2SC Hardware Installation... -
Page 5: Introduction
2 - Introduction Purpose This document is to be used as a guide to install the Sapphire V2SC onto various types of equipment, whether they are internal combustion or electric equipment. Scope This document is to be used by a trained and authorized person(s) with the necessary PPE as a guide for the installation, operation, and management of the Sapphire V2SC. -
Page 6: Sapphire V2Sc Technical Parameters
2. High Voltage DC (HVDC) - 36-48V 3. High voltage (HV) - 80V There is a sticker at the back of the Sapphire V2SC display with 8-36V input. This is OK as the display will get power from the interface box. -
Page 7: Sapphire V2Sc Components
4 - Sapphire V2SC Components The following section shows pictorial examples of components of the Sapphire V2SC system. The final product may vary slightly from what is depicted. Sapphire V2SC Display Main Display Harness Interface Box Black Connector Harness Grey Connector Harness... -
Page 8: Hardware Placement
5 - Hardware Placement The following section shows pictorial examples of components of the Sapphire V2SC system. Item Example Placement Sapphire V2SC The display should be in Display with RFID a location where both the Option reader and touch screen display is easily accessible and available to the operator. - Page 9 Consider height restrictions if the strobe is mounted outside the overhead guard. Sapphire V2SC Cabling Cabling must be secured and routed in a way that it is free from excessive heat, moving components, and high electrical interference areas. Sapphire V2SC Hardware Installation...
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Page 10: Installation Guide
6 - Installation Guide Now that suitable locations have been found to mount the hardware, wires need to be installed onto the equipment in order to get the Sapphire V2SC operational. The type of connectors and methods used will vary from workshop to workshop. - Page 11 The RAM mount aligns with two holes in the middle of the display. Place the M4 spring washer onto Align the RAM mount to the holes the M4 screw. and then secure the screws using a phillips head screwdriver. Sapphire V2SC Hardware Installation...
- Page 12 Secure the RFID reader to the bracket prior to securing the bracket to the display. Align the RFID bracket onto the display Align the RAM mount using using the holes highlighted below. the same holes as the RFID bracket and then secure using the M4 screw and spring washer. Sapphire V2SC Hardware Installation...
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Page 13: General Wiring Information
If the scale is installed, the analog input is reserved for the scale and cannot be installed as an input timer. White Drive Inhibit Relay COM Internal Combustion & Battery Electric. White wire with male spade. Connected between the seat/dead man switch. Sapphire V2SC Hardware Installation... - Page 14 Only required if Aux Relay #2 NC is not connected. Blue Aux Relay #3 NC Relay for idle timeout or scale overweight. Connected to Aux device Ground / Battery Negative Only required if Aux Relay #2 NO is not connected. Sapphire V2SC Hardware Installation...
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Page 15: Internal Combustion Installation Notes
This is required to properly calibrate the impact sensor contained within the interface box. • GemOne also needs to be notified if the equipment is gas or diesel as additional power saving configurations are required to complete the set up. •... -
Page 16: Internal Combustion/Diesel & 24V Battery Electric Wiring Diagram
Sapphire V2SC Hardware Installation... -
Page 17: 36-48V Battery Electric Notes
• When equipment and module information is sent across to GemOne, it is important to include the mounting orientation of the interface box. This is required to properly calibrate the impact sensor contained within the interface box. -
Page 18: 36-48V Battery Electric Wiring Diagram
Sapphire V2SC Hardware Installation... -
Page 19: Battery Electric Installation Notes
• When equipment and module information is sent across to GemOne, it is important to include the mounting orientation of the interface box. This is required to properly calibrate the impact sensor contained within the interface box. -
Page 20: Battery Electric Wiring Diagram
Sapphire V2SC Hardware Installation... -
Page 21: Sapphire V2Sc Operation
7 - Sapphire V2SC Operation Powering Device Turn the key to accessories (internal combustion) or On (battery electric) and the sapphire system will boot up. It will take ~25 seconds for the display to boot up completely before it is ready for an operator to log in. -
Page 22: Logging In
6061 as a Driver - this will prompt the checklist questions. The drive inhibit relay will close after completing the checklist questions. • 6061 as a Supervisor - this will bypass the checklist questions. The drive inhibit relay will close immediately after logging in. Sapphire V2SC Hardware Installation... -
Page 23: Answering Checklist Questions
Supervisor, select Unlock, and then turn the key to OFF to log out. After a module has been unlocked, the sapphire will prompt the checklist questions for the next operator that logs in. This will occur regardless of whether or not the operator completed the questions earlier. Sapphire V2SC Hardware Installation... -
Page 24: Logging Out
If the sapphire is not logging out, check to ensure the yellow wire is not sensing a voltage when the key is turned OFF. This voltage change will trigger the sapphire to log the operator out. Sapphire V2SC Hardware Installation... -
Page 25: Sapphire V2Sc Configuration And Information
15 minutes. 3. Interface box: shutdown mode. This setting must be set by GemOne staff in order to activate the interface box shutdown. Refer to sections below for more information on how this is set up. -
Page 26: Auxiliary Relays
Other items apart from the strobe/alarm can be connected to the lockout relay. Contact GemOne if additional information is required on what can be fitted to the lockout relay. Changes to the impact lockout threshold can be changed remotely via the portal. -
Page 27: Inputs
Inputs There are 3 x digital inputs and 1 x analog input available on the sapphire V2SC. These can be connected to various areas of the equipment to detect time ON or time OFF. Input timers are subject to availability of the equipment and the trigger voltage needs to be within the specified range of the sapphire system. -
Page 28: Installing Aux Device For Lockout
This can be done by activating the lockout relay. This can be done by: Answering a critical checklist question unexpectedly. This will lockout the module after completing the pre-start or post-start section. This will activate the lockout relay and trigger the auxiliary device. Sapphire V2SC Hardware Installation... -
Page 29: Installation Of Overhead Mounting Bracket (Optional)
See image below for finished product. Two plates are clamped on the overhead guard with the strobe mounted on the top and the Sapphire V2SC mounted underneath. The standard RAM mount is used to secure the V2SC to the overhead guard. The end of the bolt will be facing up but they will be lower than the strobe. -
Page 30: Items To Send To Gemone
11 - Items to send to GemOne The following information is required to be sent to GemOne so the sapphire can be set up on the portal. This can be emailed across or communicated over the phone to GemOne staff. -
Page 31: Checklist Of Items
RFID reader after 5 seconds at & pin code access ONLY key OFF. Check power If the RFID reader does not turn off, contact GemOne. saving mode Gas/Diesel with PIN The 5 pin connector will need to be measured code access ONLY to determine if the power saving mode is active. -
Page 32: Support
+32 56 93 01 08 +1 (844) 656-1156 support_emea@gemone.com techservice@gemone.com EMEA Spinnerijstraat 99/23 US 16355 South Elm Rd 8500 Kortrijk Olathe, Kansas 66062 Belgium ASEA +61 1300 848 415 support_apac@gemone.com 735 Boundary Road Richlands, QLD 4077 Australia Sapphire V2SC Hardware Installation... - Page 33 US: techservice@gemone.com EMEA: support_emea@gemone.com ASEA: support_apac@gemone.com www.gemone.com ©2024 - GemOne NV, Spinnerijstraat 99/23, BE- 8500 KORTRIJK. All rights reserved. No part of this publication may be reproduced or communicated in any form or by any means, electronic or mechanical, including copying, recording or use in an information storage or retrieval system, without prior and explicit permission of GemOne NV.
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