rollease acmeda Zipscreen Assembly Manual
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- Installation manual (38 pages) ,
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- Installation manual (22 pages)
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Summary of Contents for rollease acmeda Zipscreen
- Page 1 Zipscreen ASSEMBLY MANUAL v4.1 | February 2024...
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Page 2: Table Of Contents
SECTION F | DOCUMENT CHANGE NOTES DISCLAIMER INTRODUCTION This assembly manual for Zipscreen system has been produced by Rollease Acmeda to supply the necessary information for the safe and correct assembly of Zipscreen system. DISCLAIMER Rollease Acmeda has used reasonable care in preparing the information included in this document, but makes no representations or warranties as to the completeness or accuracy of the information. -
Page 3: Section A | Tools And Additional Items Required
Circular Cutting Blade Drill Drill Bits Impulse Welder + Zip Philips Head Screwdriver Pliers Welding Jig Scissors Measuring Tape Pencil Allen Key Set (Metric) ZIPSCREEN Assembly Manual | v4.1 | February 2024 Page. 3 2023 © Copyright All Rights Reserved Rollease Acmeda... -
Page 4: Section B | System Details
C - Crank IDLER TUBE: 78mm/110mm/130mm 4. BOX: 120/190 BRACKETS: Square/Extreme WEIGHT BAR: F56/F72 LOCK: Ultra Lock/Bolt Lock HANDLE: Plastic/Metal PULL STICK ZIPSCREEN Assembly Manual | v4.1 | February 2024 Page. 4 2023 © Copyright All Rights Reserved Rollease Acmeda... -
Page 5: Section C | Bom & Deductions
EXTREME Bearing Idler | Universal | S100 Unit RE01-0213-050045 Bearing Idler | 45mm Piece RE20-0303-xxx002 F56 HD End Cap Set | Zipscreen (2 piece w/ screws) RE15-0512-xxx000 F72 Multi-Bar End Caps | Zipscreen (2-piece w/ screws) WEIGHT BAR SB07-2202-xxx000 External Weight Bar Pull Handle | Metal... -
Page 6: Deductions
SECTION C | BOM & DEDUCTIONS DEDUCTIONS IMPORTANT NOTES ZIPSCREEN Assembly Manual | v4.1 | February 2024 Page. 6 2023 © Copyright All Rights Reserved Rollease Acmeda... -
Page 7: Section D | Preparation
Trim Spline 18mm on all 4 corners ZIPSCREEN Assembly Manual | v4.1 | February 2024 Page. 7 2023 © Copyright All Rights Reserved Rollease Acmeda... - Page 8 Increase welding temperature. If the test weld passes both tests, proceed with welding your blind fabric. Rollease Acmeda recommends the above testing is undertaken prior to each welding session and when the fabric comes from different batches.
- Page 9 F72 with or without Ultra-Lock NOTE The zip ‘tail’ may be left longer to increase zip engagement in the Zipscreen Inner Rail. This length is dependent on the weight bar and if the Ultra-Lock is being installed. Mark out & cut fabric scallops 35mm (1.38”)
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Page 10: Section E | Assembly
Attach Idler hardware BOX 120 | IDLER ADAPTOR NOTE Install Retainer Clip in bracket adaptor so it doesn’t get lost in transport. ZIPSCREEN Assembly Manual | v4.1 | February 2024 Page. 10 2023 © Copyright All Rights Reserved Rollease Acmeda... -
Page 11: 78Mm Tube | Box 120 Cassette
BOX 120 | SPRING IDLER Attach 2x O-Rings to each side Attach front cover end plates Attach front cover assembly to box assembly ZIPSCREEN Assembly Manual | v4.1 | February 2024 Page. 11 2023 © Copyright All Rights Reserved Rollease Acmeda... -
Page 12: 78Mm Tube | Open Brackets
Ensure Idler opening is horizontal to installation orientation. 78MM TUBE | CONTROL SUB-ASSEMBLY | SPRING Insert spring assembly in tube Fasten reducer in place ZIPSCREEN Assembly Manual | v4.1 | February 2024 Page. 12 2023 © Copyright All Rights Reserved Rollease Acmeda... -
Page 13: 78Mm Tube | Control Sub-Assembly | Motor
Assemble reducer, impact detect insert, drive wheel and clip NOTE Ensure the clip is attached correctly with the drive shaft Insert motor in tube and fasten reducer in place ZIPSCREEN Assembly Manual | v4.1 | February 2024 Page. 13 2023 © Copyright All Rights Reserved Rollease Acmeda... -
Page 14: 78Mm Tube | Control Sub-Assembly | Crank
Insert idler into reducer until it locks into place. 78MM TUBE | FABRIC ASSEMBLY Insert fabric into tube Roll fabric around tube ZIPSCREEN Assembly Manual | v4.1 | February 2024 Page. 14 2023 © Copyright All Rights Reserved Rollease Acmeda... -
Page 15: S100 Tube | Box 190 End Plates | Motor Control
S100 TUBE | BOX 190 END PLATES | MOTOR CONTROL Attach control hardware Attach idler hardware NOTE Ensure ‘U’ shaped saddle is orientated correctly. ZIPSCREEN Assembly Manual | v4.1 | February 2024 Page. 15 2023 © Copyright All Rights Reserved Rollease Acmeda... -
Page 16: S100 Tube | Box 190 Cassette
Attach end plates to cassette assembly Assemble Foam Tape in top joint, and brush in Attach front cover assembly to box assembly bottom feature Foam Tape Brush ZIPSCREEN Assembly Manual | v4.1 | February 2024 Page. 16 2023 © Copyright All Rights Reserved Rollease Acmeda... -
Page 17: S100 Tube | Open Brackets
SECTION E | ASSEMBLY S100 TUBE | OPEN BRACKETS Attach control hardware Attach idler hardware NOTE Ensure ‘U’ shaped saddle is orientated correctly. ZIPSCREEN Assembly Manual | v4.1 | February 2024 Page. 17 2023 © Copyright All Rights Reserved Rollease Acmeda... -
Page 18: S100 Tube | Control Sub-Assembly | Motor
VISUAL CHECK If using an AX Motor, ensure the crown is orientated correctly as shown below: 6.6mm 6.6mm 6.6mm 6.6mm 5.6mm 5.6mm ZIPSCREEN Assembly Manual | v4.1 | February 2024 Page. 18 2023 © Copyright All Rights Reserved Rollease Acmeda... - Page 19 675mm [26-9/16”] (For AX Motor) HOLE = Ø4.5mm (0.18”) Ø Ø TUBE SCREW 110mm #8 x 1/2” 130mm #8 x 1” Screw 110mm 130mm ZIPSCREEN Assembly Manual | v4.1 | February 2024 Page. 19 2023 © Copyright All Rights Reserved Rollease Acmeda...
- Page 20 Insert idler into tube, ensure correct idler Insert fabric into tube orientation 21mm [13/16”] Fasten reducer in place Roll fabric around tube ZIPSCREEN Assembly Manual | v4.1 | February 2024 Page. 20 2023 © Copyright All Rights Reserved Rollease Acmeda...
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Page 21: Inner Rail Assembly
(Only for Ultra-Lock) - Fasten the Ultra-Lock Housing in the Inner Rail with the supplied screws. Repeat for both Inner Rails. 30mm 10mm [1-3/16”] [3/8”] ZIPSCREEN Assembly Manual | v4.1 | February 2024 Page. 21 2023 © Copyright All Rights Reserved Rollease Acmeda... -
Page 22: Weight Bar Assembly
F56 WEIGHT BAR F72 WEIGHT BAR (Only for Ultra-Lock) - Insert ultra lock on Insert end caps one end ULTRA LOCK [0.3”] ZIPSCREEN Assembly Manual | v4.1 | February 2024 Page. 22 2023 © Copyright All Rights Reserved Rollease Acmeda... - Page 23 F72 WEIGHT BAR BUBBLE SEAL OPTIONS F56 WEIGHT BAR NOTE Ultra-Lock Seal must be used for installations with the Ultra-Lock. SCAN HERE ZIPSCREEN Assembly Manual | v4.1 | February 2024 Page. 23 2023 © Copyright All Rights Reserved Rollease Acmeda...
- Page 24 SECTION E | ASSEMBLY WEIGHT BAR ASSEMBLY Insert components at the other end ULTRA LOCK Attach end caps [0.3”] ZIPSCREEN Assembly Manual | v4.1 | February 2024 Page. 24 2023 © Copyright All Rights Reserved Rollease Acmeda...
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Page 25: Prepare & Pack For Transportation
NOTE Store idler/spring adapter retaining clip until required (can be left in adaptor as shown) Side Guide Blind Screws (quantity as required) ZIPSCREEN Assembly Manual | v4.1 | February 2024 Page. 25 2023 © Copyright All Rights Reserved Rollease Acmeda... -
Page 26: Section F | Document Change Notes
Combined Zipscreen & Zipscreen Extreme Assembly Manuals. 78mm Tube deduction changed to W-118mm (+2mm, was W-116mm). v4.1 | February 2024 Updated RE01 gear codes ZIPSCREEN Assembly Manual | v4.1 | February 2024 Page. 26 2023 © Copyright All Rights Reserved Rollease Acmeda...
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