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Summary of Contents for Lincoln Electric MODULO MD2
- Page 1 TURBINE MODULO MD2 UNIT SAFETY INSTRUCTIONS FOR USE AND MAINTENANCE N° W000401385 8695 8467 EDITION : EN Instructions for use REF : REVISION : C DATE : 10-2021 Original instructions...
- Page 2 Thank for the trust you have expressed by purchasing this equipment, which will give you full satisfaction if you follow its instructions for use and maintenance. Its design, component specifications and workmanship comply with applicable European directives. Please refer to the enclosed CE declaration to identify the directives applicable to it.
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Page 3: Table Of Contents
OPERATING PRINCIPLE ......................9 SAFETY WARNING ......................... 10 ELECTRICAL CONNECTIONS ....................11 230V/400V WIRING OF MODULO MD2 UNIT ................ 12 OPTIONAL FILTER CARTRIDGE - W000382775 ..............13 OPTIONAL COMPRESSED AIR SUPPLY - W000401386............15 E - STARTING UP ..........................17 VERIFICATION UPON POWERING UP .................. - Page 4 8695 8467 REVISIONS REVISION B 10/20 DESIGNATION PAGE Update REVISION C 10/21 DESIGNATION PAGE Create in English MODULO MD2...
- Page 5 LINCOLN ELECTRIC FRANCE SAS Avenue Franklin Roosevelt 76120 – LE GRAND QUEVILLY DECLARATION OF CONFORMITY FOR MODULO MD2 UNIT The Manufacturer LINCOLN ELECTRIC France, Avenue Franklin Roosevel 76120 – LE GRAND QUEVILLY, declares under its responsibility that the equipment :...
- Page 6 8695 8467 MODULO MD2...
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Page 7: A - Introduction
Before the filter is used by a new user, make sure that they have read this manual and understood all the explanations provided. For any further information, please feel free to contact the technical departments of LINCOLN ELECTRIC. MACHINE GUARANTEE This machine is guaranteed for 12 months from the date of purchase. -
Page 8: B - General Safety Instructions
(vitesse d’air dans les canalisations), pertes de charge. conformement aux reglementations de la carsat et de l’inrs, un controle periodique de l’installation est necessaire afin de verifier que celle-ci reste conforme au dossier des valeurs de references. MODULO MD2... -
Page 9: Personal Protection
(shade number). persons in the vicinity of the operator, especially any helpers, must be protected by means of suitable screens, anti-UV goggles or, if needed, masks with suitable protective filters (EN 139). MODULO MD2... - Page 10 A work permit procedure setting out all the safety measures must systematically be set up. Make sure that ventilation is appropriate, paying special attention to: — under-oxygenation — over-oxygenation — excess fuel gas MODULO MD2...
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Page 11: Filtration Of Fumes And Dust
— Not obstruct the air outlet of the machine — Not introduce external elements into the filter (paper, cloths, cigarette butts etc.) — Replace the filter medium with new original LINCOLN ELECTRIC medium, which alone can guarantee the filtration characteristics. -
Page 12: C - Overall Description
For your safety and optimum performance, please read this manual carefully before using the filter. MODULO MD2 EXTRACTION UNIT MODULO MD2 mobile extraction units are particularly designed for extracting welding fumes with a fume extraction torch or a nozzle with a magnetic stand. -
Page 13: Field Of Use
8695 8467 / C FIELD OF USE The following applications are not within the field of use of the Modulo MD2 extraction unit : zinc dust, paper dust, flour, plant leaves, graphite, alumina, etc. because electrostatic discharge or welding splatter would present a risk for those using the filter. -
Page 14: Technical Data
8695 8467 / C TECHNICAL DATA DESCRIPTION UNIT MODULO MD2 Machine power rating Power voltage 230 / 400V - 3 Phases Max. vacuum Free flow rate m³/h Inlet connection Outlet connection Noise Impeller motor curves : WEIGHT AND DIMENSIONS DESCRIPTION... -
Page 15: D - Installation
8695 8467 / C D - INSTALLATION INTRODUCTION As the MODULO MD2 extraction unit is on wheels, it can be put in place at the location identified in the customer’s workshop. But this machine is not designed to be moved all the time. -
Page 16: Safety Warning
If inverted, change over two phases at the variable drive OUTPUT. The customer is responsible for installing the earth connection. The machine MAY NOT BE connected to an electrical system with no earthing. MODULO MD2... -
Page 17: Electrical Connections
Before making the connections, check the system voltage and wire the extraction unit accordingly. MODULO MD2 extraction units are wired for 400V in the factory (motor and auxiliary transformer). If your company system is three-phase 230V, you must modify the connections of the motor terminal plate and the auxiliary transformer in the electrical cabinet. -
Page 18: 230V/400V Wiring Of Modulo Md2 Unit
8695 8467 / C 230V/400V WIRING OF MODULO MD2 UNIT Motor terminal plate wiring : Star connection Delta connection 400V mains 230V mains Star connection for 400V mains as delivered from factory Auxiliary transformer wiring: Wire the auxiliary transformer to the 0/230V or 0/400V terminal depending on your system. -
Page 19: Optional Filter Cartridge - W000382775
W000382775, which may be supplemented if needed by a compressed air supply kit. Installing the filter cartridge: Open the front of the unit MODULO MD2 Remove the 355 x 445 x 24mm - W000340600 metal pre-filter Remove the dust recovery container After loosening the first nut, insert the cartridge W000382775 on the threaded rod above the unclogging mechanism. - Page 20 8695 8467 / C MODULO MD2...
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Page 21: Optional Compressed Air Supply - W000401386
1 Pressure reducer filter 1 Pressure gauge 1 Transparent PVC hose 1 set of fittings and collars Installation of the option in the impeller : Step 1 : Remove the shutting screw and screw the fitting of the compressed air pipe MODULO MD2... - Page 22 Connect the PVC hose and tighten it at each end with the two metal collars supplied in the kit. Start the customer’s main compressed air system and adjust the pressure with the filter adjustment knob to obtain 4.5 bar. MODULO MD2...
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Page 23: E - Starting Up
Check the rotation direction of motor : If, on the front of the unit, the torch connection fitting blows out air instead of taking it in, change over two phases on the 230V or 400V connector of your MODULO MD2 CONNECTING THE FUME EXTRACTION TORCH... -
Page 24: Setting The Impeller Stopping Delay
Wire the DC current clamp - W000380662 at 1 / 3 Wire the AC/DC current sensorW000379696 (optional) at1 / 2 / 3 Wire the external dry contacts at 1 / 3 OUTPUTS : Wire the dry contacts at NC/COM or at NO/COM as needed MODULO MD2... -
Page 25: F - Use
Use switch (5) to select the Manual mode for immediate starting or Automatic mode for starting controlled by an external setting. The green Impeller on button (4) shows that the extraction of the MODULO MD2 unit is in service The pushbutton (3) allows you to start unclogging blasts to clean the filter cartridge when the MODULO MD2 extraction unit has this optional feature. -
Page 26: Particularities Of The Manual/Automatic Mode
When the switch (5) is moved to the manual position, the impeller operates continuously. The green Impeller on button (4) shows that the extraction of the MODULO MD2 unit is in service A service signal is available to put the network fan under the control of the extraction unit or units in service. -
Page 27: G - Maintenance
VOLTAGE”. In order to ensure the proper working of the machine, defective spare parts must be replaced with original spare parts from LINCOLN ELECTRIC. Before starting up the machine, make sure that the replaced parts are perfectly installed and that the tools used are removed from the machine. -
Page 28: Maintenance Of Mechanical Parts
Then dry with air FILTER CARTRIDGE MAINTENANCE When the MODULO MD2 extraction unit is fitted with the optional filter cartridge and compressed air supply kit, unclogging cycles must be carried out from time to time with the dedicated pushbutton. That will remove welding fume particles from the cartridge and maintain the regulatory extraction level at the welding torch. -
Page 29: Extraction Impeller Maintenance
The machine may operate in these conditions for a limited period, till an opportunity for appropriate corrective maintenance work arises. Vibration values above zone B may not be considered to be acceptable as they could seriously damage the machine. MODULO MD2... - Page 30 Life of bearings: In normal working conditions, machine bearings must be replaced every 25,000 hours (operation to be carried out by LINCOLN ELECTRIC) personnel only) or three years if the 25,000 hours of operation are not reached. MODULO MD2...
- Page 31 Extract the foam 720 from the body of the silencer. Collect the meshes 710. Replace and put back, in reverse order, and remember the seals 424. Motor: Clean the motor cooling impeller blades (after every 6 months). NB: This unit does not require lubrication. MODULO MD2...
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Page 32: Troubleshooting
The impeller is damaged. Replace the impeller. Deposit has built up inside the impeller. Cause the inside of the machine to be cleaned by qualified personnel. The unit is not fastened correctly. Fasten the unit with anti-vibration systems. MODULO MD2... -
Page 33: Electrical Diagram
8695 8467 / C ELECTRICAL DIAGRAM MODULO MD2... -
Page 34: Electrical Compartment
8695 8467 / C ELECTRICAL COMPARTMENT DESCRIPTION REFERENCE PART NUMBER 40W transformer W000403084 Main disconnector W000403086 Contactor W000403087 Motor circuit breaker W000403088 Printed circuit board W000380003 MODULO MD2... -
Page 35: Spare Parts
Impeller, K06MS – 3KW W000278615 Unclogging solenoid valve S94002086 Smooth flange, MP 6 - 2'' W000278616 Impeller collars and hose kit EM61000465 Ø 50 mm extraction connection W000403083 Metal pre-filter W000340600 Polyester filter cartridge W000382775 Unclogging mechanism EM61000211 MODULO MD2... - Page 36 DESCRIPTION PART NUMBER EM61000449 Rotor - 0104 EM61000203 Impeller maintenance kit Including: reference quantity 6502 Impeller bearing 7501 & 7508 Motor sealing ring 7507 Sliding bearing 7505 Silencer seal 7504 Flange seal 1045 Silencer mesh 1040 Silencer foam MODULO MD2...
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Page 37: Part Numbers
8695 8467 / C PART NUMBERS Basic part numbers MODULO MD2 unit W000401385 Metal pre-filter, class EU2. W000340600 Current sensing clamp. W000380662 Options: Optional polyester filter cartridge W000382775 Optional pressure reducer filter + compressed air connecting hose W000401386 ... -
Page 38: Personal Notes
8695 8467 / C PERSONAL NOTES Lincoln Electric France S.A.S. Avenue Franklin Roosevelt 76120 Le Grand Quevilly 76121 Le Grand Quevilly cedex www.lincolnelectriceurope.com MODULO MD2...
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