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Lincoln Electric Tandem MIG High-Speed and High-Deposition Welding Specification Sheet

Lincoln electric high-speed and high-deposition welding specification sheet

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APPLICATION
W A V E F O R M
C O N T R O L
Tandem MIG
High-Speed and High-Deposition Welding
Low cost and profitability are key
business objectives, whether the
product offering is a wheel, a
water tank, or a truck frame. It
used to be thought that on the
road to lower cost, quality had to
be sacrificed. That's no longer
true with Tandem MIG welding.
The following factors affect
pricing per welded part:
Capital Equipment
Overhead
Labor cost
Part production rates
Lincoln Tandem MIG welding
systems are designed to produce
quality welds at welding speeds
well above accepted single
wire processes. The unique
engineered output control of the
Tandem MIG dual wire process
is designed to overcome the
barriers limiting the travel speed
capabilities of conventional single
wire GMAW processes.
T
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© Copyright 2005 The Lincoln Electric Company. All rights reserved.
T E C H N O L O G Y
T M
TM
Increased deposition
on thicker materials
reduces welding time
and distortion.
INCREASED TRAVEL SPEEDS
• The combined contribution of two separate welding arcs in one weld pool
provides the control to overcome the lack of follow tendencies of single
arc processes.
INCREASED DEPOSITION
• Two small diameter Tandem MIG wire electrodes provide higher melt-off
rates per current drawn when compared to a single larger diameter wire
electrode at similar current draws.
IMPROVED THROUGHPUT
• Higher travel speeds and higher deposition rates reduce part welding
time cycles.
u
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f
Fast travel speeds on thin
lap welds increase the
number of parts per day.
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NX-3.70 10/05
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.

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Summary of Contents for Lincoln Electric Tandem MIG High-Speed and High-Deposition Welding

  • Page 1 GMAW processes. © Copyright 2005 The Lincoln Electric Company. All rights reserved. Fast travel speeds on thin lap welds increase the number of parts per day.
  • Page 2 W A V E F O R M C O N T R O L T E C H N O L O G Y Tandem MIG High-Speed and High-Deposition Welding What Is It? Tandem MIG is a dual wire GMAW process that is used in automated welding applications to improve welding productivity and part throughput.
  • Page 3: How Does It Work

    W A V E F O R M C O N T R O L T E C H N O L O G Y Tandem MIG High-Speed and High-Deposition Welding How Does It Work? The two welding arcs common to the Tandem MIG process have distinct functions.
  • Page 4 W A V E F O R M C O N T R O L T E C H N O L O G Y Tandem MIG High-Speed and High-Deposition Welding Using Tandem MIG For High-Speed Applications Flat and Horizontal Lap Welds 1.5 mm - 5 mm Automotive, Tank Fabrication Flat and horizontal lap welds common to automotive...
  • Page 5 W A V E F O R M C O N T R O L T E C H N O L O G Y APPLICATION Tandem MIG 5/16 High-Speed and High-Deposition Welding Using Tandem MIG For High-Deposition Applications Flat and Horizontal Fillet Welds 6 mm and Larger Railroad, Structural, Industrial Equipment, Ship Building, Off Road...
  • Page 6 W A V E F O R M C O N T R O L T E C H N O L O G Y Tandem MIG High-Speed and High-Deposition Welding Comparing High-Speed Tandem MIG To Single Wire GMAW Processes Better Weld Metal Follow Characteristics: Problem - Single Wire GMAW As higher travel speeds are explored with conventional...
  • Page 7 W A V E F O R M C O N T R O L T E C H N O L O G Y Tandem MIG High-Speed and High-Deposition Welding Comparing High-Speed Tandem MIG To Single Wire GMAW Processes Travel Speed Comparison Travel Speed...
  • Page 8 W A V E F O R M C O N T R O L T E C H N O L O G Y Tandem MIG High-Speed and High-Deposition Welding Comparing High-Deposition Tandem MIG To Single Wire GMAW Process Reduced Heat Input and Improved Bead Profiles Problem - Single Wire GMAW A single wire GMAW process has a useable weld...
  • Page 9: Deposition Rate Comparison

    W A V E F O R M C O N T R O L T E C H N O L O G Y Tandem MIG High-Speed and High-Deposition Welding Comparing High-Deposition Tandem MIG To Single Wire GMAW Process Deposition Rate Comparison Weld Metal Deposition Rate Single Wire GMAW vs Tandem MIG Lbs./Hr.
  • Page 10 W A V E F O R M C O N T R O L T E C H N O L O G Y Tandem MIG High-Speed and High-Deposition Welding Using Tandem MIG Understanding Operating Variables The general rules governing operating variables for single wire GMAW arc welding also apply to Tandem MIG welding.
  • Page 11 W A V E F O R M C O N T R O L T E C H N O L O G Y Tandem MIG High-Speed and High-Deposition Welding Using Tandem MIG Understanding Operating Variables Shielding Gas The lead and trail shielding gas should be of the same mixture and supplied through separate flow regulators. Gas flow per electrode should be a minimum of 40-cfh each.
  • Page 12 W A V E F O R M C O N T R O L T E C H N O L O G Y Tandem MIG High-Speed and High-Deposition Welding Configuring Tandem MIG Hard Automation Systems Models: AD1202 - 1 and AD1202 - 2 Item Component Power Source...
  • Page 13 W A V E F O R M C O N T R O L T E C H N O L O G Y Tandem MIG High-Speed and High-Deposition Welding Configuring Tandem MIG Robotic Systems Models: AD1201 - 1 and AD1201 - 2 Item Component Power Source...
  • Page 14 The Power Feed 10R is a high performance, digitally controlled wire feeder designed to be a part of a modular, multi-process welding system. It is specifically designed to mount to a robot arm or to use in hard automation applications. Modular systems can be arranged in a variety of ways for optimum, customized performance and easy maintenance.
  • Page 15 These Power Waves are designed to be part of a modular, multi-process welding system. Power Wave 655R The Power Wave 655R was designed for Robotic and Hard Automation applications that require extra power (650 Amps at 100% Duty Cycle).
  • Page 16 We respond to our customers based on the best information in our possession at that time. Lincoln Electric is not in a position to warrant or guarantee such advice, and assumes no liability, with respect to such information or advice. We expressly disclaim any warranty of any kind, including any warranty of fitness for any customer’s particular purpose, with respect to such information or advice.

This manual is also suitable for:

Tandem mig ad1202-1Tandem mig ad1202-2