Related Manuals for Uniforest TITAN 40/20
Summary of Contents for Uniforest TITAN 40/20
- Page 1 Manufacturer: d.o.o. Dobriša vas 14/a 3301 PETROVČE TEL.: 03/ 713 14 10 info@uniforest.si User manual Firewood processor TITAN 40/20 Safety instruction manual...
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Page 2: Table Of Contents
GENERAL Dear customer! We are pleased that you decided to purchase our machine. The firewood processor is designed for an easier production of firewood. The safety in forestry work is only ensured by following the safety and operating instructions. By following all instructions you will guarantee smooth operation of the machine and avoid unnecessary expenses. - Page 3 Lubricating plan Oil change Gear oil changing SAW BLADE CHANGING Saw blade sharpening REPLACEMENT OF V-BELT Instructions for replacing the V-belt Replacing the V-belt of a cardan-shaft drive and electric motor ELECTRIC MOTOR DRIVE Starting the machine with an electric motor Overview of the electric box content Control console OPTIONAL EQUIPMENT...
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Page 4: Intended Purpose
Relevant safety regulations must also be followed, including all applicable safety-technical, occupational medicine and road traffic regulations. Unauthorized interference and modifications of the machine exclude the manufacturer’s liability for damages resulting from this. 2. Technical data: Unit TITAN 40/20 kW PS 35 (45) Drive Steering hydraulic control 3-point hitch attachment II. -
Page 5: Safety Instructions
SAFETY INSTRUCTIONS 1. Meaning of symbols: The following symbols and warnings in this manual warn against potential damage to persons or property or provide helpful information about working procedures. Warning against dangerous areas Failure to follow warnings for safety at work may jeopardize health or lives of persons. -
Page 6: Reservations To Technical Corrections
RESERVATIONS TO TECHNICAL CORRECTIONS The technical data, measurements, illustrations of the machines and general safety standards are subject to constant development and as such are not always binding upon delivery. We reserve the right to typographical errors. STAYING IN THE AREA OF THE MACHINE ... -
Page 7: General Safety Instructions
Never leave the machine running unattended. Always turn off the machine before changing position. Only use original spare parts UNIFOREST. Never modify or interfere in any way with the machine. Only qualified personnel are authorized to work on electrical equipment! ... -
Page 8: Noise Level
Operating personnel are responsible for work safety! 5. Intended use The machine – TITAN 40/20 – is designed for cutting and splitting firewood with a maximum diameter of 5–40 cm. Firewood is split with a splitting force of 20 t into 2, 4, 6, 8 or 12 pieces and the splitting length can be adjusted from 25cm to 60 cm. -
Page 9: Machine Overview
200/60/R14,5 2. Description Titan 40/20 is a tractor attachment and also comes as an optional mounted or trailed attachment. The machine is driven by the cardan shaft of the tractor or by electric motor with optionally available combination of both and its main advantages are the following structural... -
Page 10: Machine Overview By Segments
3. Machine overview by segments Structure Electric motor Circular saw with drive unit Protection plates Splitting knife with feed unit Feed rollers Lift table Chassis Conveyor belt Splitting mechanism Hydraulic components... -
Page 11: Meaning Of Warning And Functional Labels
4. Meaning of warning and functional labels Warning labels Safety warning symbols Warning against falling objects Warning against circular saw operation area Warning against contusions Number of cardan shaft operation revolutions Area for lifting the machine with a forklift Maximum operational diameter of logs Diameter of circular saw integrated into the machine... - Page 12 Functional labels of model TITAN 40/20-CD Control – splitting axe movement (up/down) and activation of splitting piston Control – splitting piston Control – lift table (up/down) / Control – loading table (forwards/backwards) Control – splitting piston stop Control – conveyor belt cylinder (together/apart) Control –...
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Page 13: Workstation And Positioning Of The Machine
Functional labels of model TITAN 40/20-CD-E Control – splitting axe movement (up/down) and activation of splitting piston Control – splitting piston Control – lift table (zo/down) / Control – loading table (forwards/backwards) Control – splitting piston stop Control – conveyor belt cylinder (together/apart) Control –... - Page 14 Positioning of the machine Positioning of the lift table into operating position Lower the lift table using the manual winch until it is almost reaches a horizontal position. Remove the safety pins on both bolts and remove the bolts (see figure) ...
- Page 15 Positioning of the short feeding table Push the table towards the generator and lift the safety lock Lower the table and attach the top link to its connection point Adjust the top link until you reach an ideal working position...
- Page 16 Positioning of the conveyor belt into operational position Disconnect the conveyor belt (1) under the manual winch and lower it to an angle of 35° using the manual winch Extend the conveyor belt with the lever (2) on the control panel into its final position (the hydraulic cylinder is fully extended), the awning must be appropriately taut ...
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Page 17: Starting
STARTING Before operation, check the correct operation of protective and safety devices, flexible hydraulic hoses and oil level! Before each use check if the saw blade is attached properly. During the first assembly of the machine check the length of the cardan shaft and adjust if necessary! Determine the exact length as follows: 1. -
Page 18: Machine Control
MACHINE CONTROL 1. Operating procedure The machine can only be operated by strictly one person. Be careful and make sure there are no other persons present around the machine. 2. Control of operational functions of the machine 3. Instructions for splitting Only use firewood with a diameter of 5–40 cm. -
Page 19: Adjusting The Firewood Length
5. Adjusting the firewood length To adjust the firewood length, the leaning hatch must be in the “left-hand” position. Unscrew the two head bolts. Adjust the hatch to reach the required firewood length (you can use the measurement scale on the machine. -
Page 20: Conveyor Belt
7. Conveyor belt Conveying position When the conveyor belt is in operating position, you only need to activate the conveyor drive lever, which remains in position when activated. If the conveyor belt is jammed, it can be rolled backwards with the same lever, which must be pushed downwards;... -
Page 21: Stopping The Machine
Adjusting the conveyor belt tension Eventually the conveyor belt may become loose due to operating load. In this case the tension of the conveyor belt must be readjusted. Put the conveyor belt into the operating position. Slightly loosen the fastening screws (1) on both sides of the conveyor mechanism. ... -
Page 22: Transport With The Three-Point Hitch Attachment Of The Tractor
1. Transport with the three-point hitch attachment of the tractor Attach the machine with the three-point hitch and lift it with the hydraulic system of the tractor. If the rear tractor lights are covered, a warning light must be installed at the back side of the machine (e.g. - Page 23 Before each use, check if the saw blade for traces of grease or resin, if the saw blade is dirty it must be cleaned with appropriate cleaning detergent.
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Page 24: Adjusting The Tension Of The V-Belt
Disconnect the machine from the power source or disconnect the cardan shaft! Only qualified personnel are authorized to work on electrical equipment! Never operate the machine without protective devices. Always use original spare parts UNIFOREST. LUBRICATION Oily and greasy parts and used oil must be disposed of according to local regulations. -
Page 25: Oil Change
2. Oil change a) Hydraulic oil changing The hydraulic oil must be changed after first 5000 operating hours or every two years. It is not necessary to change the oil sooner, because the final factory check includes the parallel flow filtration which removes all dirt particles. ... -
Page 26: Gear Oil Changing
b) Recommended hydraulic oils Drives: SAE 90 or similar oil System oil: Oil viscosity: 46 c) Oil filter The filtration insert must be replaced with every oil change. There is no reason for concern if you encounter some aluminium chips, they normally occur when the pump is started. -
Page 27: Saw Blade Changing
SAW BLADE CHANGING Always wear protective gloves when handling saw blades! Do not exceed maximum number of revolutions of the saw blade recommended by the manufacturer! Loosen the head screws (1) on safety door (7) and remove the protective plate (3). ... -
Page 28: Saw Blade Sharpening
Recommended saw blade Manufacturer: Dimensions: Uniforest 1000 x 6,0 x 40 Z 80 W Other saw blades with the same properties can be used! Only use saw blade which comply with the standard EN 847-1. Saw blade protection In accordance with the standard, the saw blade is protected with wooden inserts. -
Page 29: Replacing The V-Belt Of A Cardan-Shaft Drive And Electric Motor
2. Replacing the V-belt of a cardan-shaft drive and electric motor Remove the cover and the cardan shaft protection. Loosen six head screws (2) on the protective plate (1) and remove it. Loosen the safety hexagon nut (5) on the tensioning screw. ... -
Page 30: Electric Motor Drive
ELECTRIC MOTOR DRIVE 1. Starting the machine with an electric motor Connect the machine to the power network: Network voltage 400 V (50Hz) Circuit breaker in front of the motor 32 A (tripping characteristic C) Use a power supply cable with a minimum diameter of 6 mm Main switch: Pay attention to the rotation direction of the electric motor (arrow on the motor) If the motor rotates in the wrong direction, follow the instructions below:... -
Page 31: Overview Of The Electric Box Content
2. Overview of the electric box content When you check the operation, you must also check the circuit breaker (F1), which is installed in the electric box. Then check the bimetal, which should be set to the maximum value of 32A. The bimetal switch must be on. -
Page 32: Optional Equipment
OPTIONAL EQUIPMENT 1. Splitting axe versions 2. Log feeder Fixed feeding table Telescopic lifting and feeding table Loading table... -
Page 33: Troubleshooting
TROUBLESHOOTING Before troubleshooting, always turn off the machine and wait until all the moving parts have stopped. If the machine is connected to power supply, it must be disconnected! Only qualified personnel are authorized to work on electrical equipment! Detected error (failure) Cause Error (failure) troubleshooting procedure The pressure gauge... -
Page 34: Service
SERVICE Only service providers authorized by UNIFOREST are allowed to service the machine. -
Page 35: Declaration Of Conformity
(Company name and full address of the manufacturer and, if relevant, of its authorized representative,) Person responsible for compiling technical documentation: Marko Polak, UNIFOREST d.o.o., Dobriša vas 14 a, 3301 PETROVČE (Full name and address of the person authorized for compiling technical documentation with registered...