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Related Manuals for Honeywell Accuglide ZoneFlex
Summary of Contents for Honeywell Accuglide ZoneFlex
- Page 1 Accuglide ZoneFlex Retrofit Guide Publication No. 29349913 April 6, 2016...
- Page 2 © 2014, 2016 Honeywell International Inc. All Rights Reserved This document contains confidential proprietary information and trade secrets of Honeywell. This document is distributed with the understanding that it will not be disclosed to any third party, in whole or part, without the prior written consent of Honeywell.
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Page 3: Table Of Contents
Retrofitting an Accuglide Conveyor ................15 Installation Considerations ..................15 Mounting the Retrofit Kit Components ..............16 3.3.1 Replacing Sensor Rollers .................. 16 3.3.2 Mounting a Bracket-Mounted Photo-Eye and Reflector........16 Accuglide ZoneFlex | Retrofit Guide | 29349913 April 6, 2016... - Page 4 Mounting Photo-Eye and Reflector Side Guides ..........18 3.3.5 Mounting the ZoneFlex Modules ............... 18 3.3.6 Connecting the Retrofit Components ..............19 3.3.7 Installing the Power Supply ................20 3.3.8 DIP Switch Settings ................... 23 Accuglide ZoneFlex Retrofit Guide | 29349913 April 6, 2016...
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Page 5: Safety Information
These safety precautions are to be used as a guide to supplement the following: All other information pertaining to the equipment. Local safety codes. Plant and shop safety rules and codes. Federal and state safety laws, regulations, and codes. Accuglide ZoneFlex | Retrofit Guide | 29349913 April 6, 2016... -
Page 6: For Your Safety
Throughout this manual, and on the equipment, you will find DANGER, WARNING, and CAUTION signs. Pay particular attention to these because they signal information that is important to your safety and to the correct operation of the equipment. Accuglide ZoneFlex | Retrofit Guide | 29349913 April 6, 2016... - Page 7 Note: The term Note is used to call attention to useful information and is not a safety notice. Information appearing in a note provides additional information that is helpful in understanding the item being explained. Accuglide ZoneFlex | Retrofit Guide | 29349913 April 6, 2016...
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Page 8: Safety Precautions
Accuglide ZoneFlex | Retrofit Guide | 29349913 April 6, 2016... -
Page 9: Headroom
A flashing light or similar visual warning may be used in conjunction with, or in place of, the audible device if a visual warning is more effective. Where Accuglide ZoneFlex | Retrofit Guide | 29349913 April 6, 2016... -
Page 10: Safety Devices
The starting device shall be locked or tagged out before any attempt is made to remove the cause of the stoppage, unless operation is necessary to determine the Accuglide ZoneFlex | Retrofit Guide | 29349913 April 6, 2016... -
Page 11: Operation Safety Precautions
In this case, personnel shall be made aware of the hazards and how the task may be safely accomplished. Accuglide ZoneFlex | Retrofit Guide | 29349913 April 6, 2016... -
Page 12: Installation And Maintenance Safety
Federal Regulations, 29 CFR 1910.147 and the minimum safety requirements outlined in the current publication of the American National Standard Institute’s Control of Hazardous Energy - Lockout/Tagout and Alternative Methods (ANSI Z244.1). Accuglide ZoneFlex | Retrofit Guide | 29349913 April 6, 2016... -
Page 13: Safety Signs
They also mirror, to the extent practical, the pictograms on the associated CEMA Safety Labels placed on the equipment. CEMA Safety Posters are also available to place in work areas and break areas to remind personnel of safe practices. Accuglide ZoneFlex | Retrofit Guide | 29349913 April 6, 2016... - Page 14 Safety Information Accuglide ZoneFlex | Retrofit Guide | 29349913 April 6, 2016...
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Page 15: General Description
An Accuglide™ conveyor with mechanical sensor rollers can be upgraded by replacing the existing pivoting sensor roller assemblies, air-valves, and piping with Accuglide ZoneFlex™ (ZF) components. Photo-eye accumulation provides more accurate detection of lower weight items, leads to less operating noise, and has fewer wear items than the mechanical sensor rollers. -
Page 16: Part Descriptions
Can power a maximum of 30 modules if located on one end. Extension Cable 1 meter 23508001 23505701 Optional: Order when distance 2 meter 23508002 23505702 between modules exceeds 6-feet. 3 meter 23508003 23505703 4 meter 23508004 23505704 Accuglide ZoneFlex | Retrofit Guide | 29349913 April 6, 2016... - Page 17 120 VAC 51060001 51043301 Optional: Order to stop product from entering a 24 VDC 51060002 51043302 transportation curve when downstream zones are accumulating. Kit includes brake module, associated tubing, and hardware. Accuglide ZoneFlex | Retrofit Guide | 29349913 April 6, 2016...
- Page 18 Order one for use on supply air barb on the last module in daisy chain. Air Line Cap/Plug 29562400 29562400 Optional: Order one for use on diaphragm air barb on last module in daisy chain. Accuglide ZoneFlex | Retrofit Guide | 29349913 April 6, 2016...
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Page 19: Installation Procedures
If taking a conveyor out-of-service is not practical, the new components (e.g., photo- eyes, ZF modules, air-supply, power supply) can be installed while the conveyor remains operational. When the conveyor can be shut down, the new components can be tied-in. Accuglide ZoneFlex | Retrofit Guide | 29349913 April 6, 2016... -
Page 20: Mounting The Retrofit Kit Components
Note: Mounting a time delay photo-eye is the same as mounting a bracket-mounted photo-eye. Assemble the photo-eye mounting bracket to the adapter bracket using 1/4 in x 3/4 in carriage bolt and nut. Accuglide ZoneFlex | Retrofit Guide | 29349913 April 6, 2016... -
Page 21: Mounting An Under-Roller Photo-Eye
Mount the photo-eye mounting bracket to the frame in the same location as the sensor roller using the .375-16 x .75 carriage bolts and nuts. Mount the photo-eye assembly(s) on the side where the original sensor valves were mounted. Accuglide ZoneFlex | Retrofit Guide | 29349913 April 6, 2016... -
Page 22: Mounting Photo-Eye And Reflector Side Guides
Installation Procedures 3.3.4 Mounting Photo-Eye and Reflector Side Guides Refer to the Accuglide ZoneFlex Installation Manual. 3.3.5 Mounting the ZoneFlex Modules Assemble the ZF module to its adapter bracket by placing the small square extension on the back of the module through the square hole in the module bracket. -
Page 23: Connecting The Retrofit Components
Cut a section of the 1/2-inch O.D. clear tubing and connect the first ZF module upstream from the discharge section to the 3-way solenoid valve’s 1/4-inch O.D. tubing using a 1/2-inch to 1/4-inch reducer. Accuglide ZoneFlex | Retrofit Guide | 29349913 April 6, 2016... -
Page 24: Installing The Power Supply
Example B: If 15 ZF modules are placed on one side of a power supply, then no more than 20 ZF modules can be placed on the other side of the power supply (15 + 20 = 35). Accuglide ZoneFlex | Retrofit Guide | 29349913 April 6, 2016... - Page 25 Install wiring conduit to the front of the power supply enclosure. Route the 115 VAC supply line through the conduit and connect the black, white, and green wires to their designated terminals. Accuglide ZoneFlex | Retrofit Guide | 29349913 April 6, 2016...
- Page 26 Input Current 115 VAC: 2A, 230 VAC: 1A Output Power 100W Output Voltage 27 VDC Output Protection Short circuit, overload and overvoltage protection (auto reset) Regulation +-3% Slug Input 15-132 VAC/DC Accuglide ZoneFlex | Retrofit Guide | 29349913 April 6, 2016...
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Page 27: Dip Switch Settings
2 Total output power of supply is 100W. Total supply output power (100W) = main output power + slug output power. 3.3.8 DIP Switch Settings Refer to the Accuglide ZoneFlex Installation Manual. Accuglide ZoneFlex | Retrofit Guide | 29349913 April 6, 2016... - Page 29 12 photo-eye bracket-mounted, 16 under-roller, 17 photo-eyes, 12, 13 guarding position safety, 4 guarding exceptions, 4 guarding, 4 power isolator, 13 power isolator cable, 21 power supply, 12 headroom, 5 Accuglide ZoneFlex | Retrofit Guide | 29349913 April 6, 2016...
- Page 30 Warning statements, 2 operation, 7 wiring specifications, 22 safety signs, 9 sensor rollers, 16 side guide spacer kit, 13 ZF module slug input, 22 mounting, 18 slug output, 22 solenoid kit, 13 Accuglide ZoneFlex | Retrofit Guide | 29349913 July 15, 2019...