DAF XF Emergency Response Manual
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DAF XF Emergency Response Manual

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Summary of Contents for DAF XF

  • Page 1 Emergency response guide...
  • Page 2 EMERGENCY RESPONSE GUIDE...
  • Page 3  ...
  • Page 4 DISCLAIMER © 202335 DAF Trucks N.V., Eindhoven, The Netherlands. In the interest of continuing product development, DAF reserves the right to change specifications or products at any time without prior notice. No part of this publication may be reproduced and/or published by printing, by photocopying, on microfilm or in any way whatsoever without the prior consent in writing of DAF Trucks N.V.

  • Page 6: Table Of Contents

    Table of contents Introduction................8 Introduction....................8 Vehicle identification............... 10 Cabin type.....................10 Securing the vehicle..............12 Securing the vehicle..................12 3.1.1 Safety card XD/XF electric..............12 3.1.2 Parking procedure.................15 3.1.3 Operating the Main switch..............17 3.1.4 Charging procedure................17 3.1.5 Airbag safety instructions..............20 Stabilising the vehicle..............
  • Page 8 Introduction Vehicle identification Securing the vehicle Stabilising the vehicle Releasing a trapped driver Towing information Lifting information  ...
  • Page 10 Introduction Vehicle identification Securing the vehicle Stabilising the vehicle Releasing a trapped driver Towing information Lifting information...

  • Page 11: Introduction

    Introduction 1.1 INTRODUCTION This manual has been created to assist the first responders in identifying and responding to vehicles equipped with a DAF Electric Drive line.  ...
  • Page 12 Introduction Vehicle identification Securing the vehicle Stabilising the vehicle Releasing a trapped driver Towing information Lifting information...

  • Page 13: Vehicle Identification

    Vehicle identification 2.1 CABIN TYPE  ...
  • Page 14 Introduction Vehicle identification Securing the vehicle Stabilising the vehicle Releasing a trapped driver Towing information Lifting information...

  • Page 15: Securing The Vehicle

    Securing the vehicle 3.1 SECURING THE VEHICLE 3.1.1 Safety card XD/XF electric Emergency procedure Overview Chassis tractor (FT) i452020-3 Figure 1...
  • Page 16 Securing the vehicle Chassis rigid (FA) i452021-3 Figure 2 NOTE: – Depicted is the Left Hand Drive truck (LHD) standard execution. The number of High-Voltage batteries depends on the vehicle configuration (minimum 2 and maximum 5). The High-Voltage battery under the cabin is always present, up to 4 are mounted on the chassis.
  • Page 17 Damage to the High-Voltage battery pack may result in vehicle breakdown and/or engine power reduction. When hitting bumps, it is important to check the battery pack for damage. If necessary, contact the DAF Service dealer. WARNING! The High-Voltage batteries are always be energised even after witching off the ignition or main switch.

  • Page 18: Parking Procedure

    Securing the vehicle WARNING! Never operate the main switch while driving. Operating the main switch while driving switches off all electri- cal systems, including the steering pump, air compressor and the electric powertrain. This can lead to dangerous situations and damage to the vehicle electronics and High-Voltage system.
  • Page 19 Securing the vehicle When the ignition is switched off, the driveline automatically shifts to neutral. If the service brake or park brake is not engaged, the vehicle can move unintentionally. This can lead to serious injury and damage to the vehicle. –...

  • Page 20: Operating The Main Switch

    Securing the vehicle 3.1.3 Operating the Main switch WARNING! Operating the main switch while driving switches off all electrical systems. This can lead to very dangerous situations and damage to the electronics of the vehicle. – Never operate the main switch while driving. –...
  • Page 21 Securing the vehicle The High-Voltage batteries of the Battery Electric Vehicle are charged using a compatible and PACCAR approved High-Voltage AC or DC charging station. The charge port is located on the driver side behind the cabin. NOTE: The charge cable length must not exceed 30 metres. CAUTION: During the charge process do not drive the vehicle or remove the charge plug.
  • Page 22 Securing the vehicle Charge port cover i451986 1. Check if the charge port is clean and not damaged. 2. Check if the charge plug from charging station is clean and not damaged. 3. Plug the charge plug into the charge port. 4.

  • Page 23: Airbag Safety Instructions

    If the system detects a fault, it is unable to activate the airbag and/or safety belt tensioners and there is no extra protection in the event of a collision. Have the fault remedied by an approved DAF Service dealer as soon as possible.
  • Page 24 – Clean the airbag cover with a dry or damp cloth only. If it is heavily fouled, ask a DAF Service dealer for a DAF approved cleaning agent. – After a maximum of 15 years the main components of the airbag and safety belt tensioner system including the electronic control unit must be replaced by a DAF Service dealer.
  • Page 25 Securing the vehicle activation of the system, have the parts replaced by a DAF Service dealer to provide the same protection. – In the event of a minor collision not causing the airbag and safety belt tensioner system to be activated, it is still recommended to have the system checked by a DAF Service dealer.
  • Page 26 Introduction Vehicle identification Securing the vehicle Stabilising the vehicle Releasing a trapped driver Towing information Lifting information...

  • Page 27: Stabilising The Vehicle

    Stabilising the vehicle 4.1 STABILISING THE VEHICLE 4.1.1 Air suspension chassis Basic remote control 'ON/OFF' and 'STOP' key. Automatic setting of normal driving height. Lifting of chassis while the key is pressed. Lowering of chassis while the key is pressed. D005150 NOTE: The remote control is (de-) activated by a long press on the 'STOP' key.

  • Page 28: Cabin Suspension

    Stabilising the vehicle Lifting (top part) or lowering (bottom part) the selected axles when the key is pressed. NOTE: If one of the keys 1 till 6 is operated, a green indicator light comes on above the key operated. NOTE: If both front and rear axle are equipped with air suspension, it is not possible to select for example maximum height on the front axle together with minimum height on the rear axle.
  • Page 29 Stabilising the vehicle D005556-2 Cut the air hose to the rear cabin air suspension bellows. See the arrows at posi- tions 1 and 2 (front), 3 and 4 (rear). Front cabin air suspension Cut the air hose to the front air suspension bellows at the reservoir. The air reservoir can be found under the cabin at the co-driver side.
  • Page 30 Introduction Vehicle identification Securing the vehicle Stabilising the vehicle Releasing a trapped driver Towing information Lifting information...

  • Page 31: Releasing A Trapped Driver

    Releasing a trapped driver 5.1 RELEASING A TRAPPED DRIVER 5.1.1 Cabin bracket collision ability The cabin bracket has a built-in safety feature that enables the cabin to move back 400 mm in case of a collision. Depending on the severity of the collision there are two situations.
  • Page 32 Releasing a trapped driver i456547 XD Sleeper Cabin i456548 XD Sleeper High Cabin D005557-2...

  • Page 33: Opening The Front Panel

    Releasing a trapped driver XF Sleeper High Cabin 5.1.3 Opening the front panel The top section of the front panel can be folded up. Open the door. Unlock the front panel by pulling the lever in the step well. D005374-2...

  • Page 34: Doors

    Releasing a trapped driver 5.1.4 DOORS Hinge Wiring harness Door check D005558-2 5.1.5 Kerb view door Introduction – Kerb view door is an option and is applicable on the kerb side of the vehicle. WARNING! – If the doors are not properly closed, do not drive the vehicle. –...

  • Page 35: Locking And Unlocking The Doors And Night Lock

    Releasing a trapped driver Lock and unlock handle release unlock handle Remove the window D005342-2 NOTE: At the ‘bottom’ window frame is hooked in, at the ‘top’ there are 2 levers for (un-) locking. WARNING! To prevent injury when the inner window is removed: –...
  • Page 36 Releasing a trapped driver NOTE: Unlock and opening the door; use handle (A). Locking and unlocking the doors Locking and unlocking driver's door using the ignition key When necessary: use the ignition key for locking and unlocking (remove the cover). Using the key to unlock the driver's door, only unlocks the driver's door.
  • Page 37 Releasing a trapped driver Lock and unlock (right side) Locking key insert (two posi- tions) Door locking mechanism Position unlocked Position locked D005399-2 How to lock the door(s) manually: – Open the door. – Locate the key insert (1). – Lock the door by turning in direction (B) with the ignition key.
  • Page 38 DAF night lock The DAF night lock is available as a Parts option and can be obtained and installed via your DAF Service dealer. The DAF night lock will make the truck bet- ter secured during over night stay.

  • Page 39: Adjust The Steering Wheel

    Locking the DAF night lock By one hand sliding the handle (2) downwards. A red indicator at the top of the DAF night lock will indicate the door is securely locked. Unlocking the DAF night lock By pressing the unlock button (1) while the handle (2) is moved upwards.
  • Page 40 Releasing a trapped driver WARNING! Only adjust the steering column while the vehicle is stationary. Adjusting the adjustable steering column during driving can cause unintentional steering movements and can cause injuries. NOTE: The locking system operates pneumatically. When the pedal is oper- ated, a light hissing noise is audible.

  • Page 41: Suspended Seat

    Releasing a trapped driver WARNING! It is not allowed to drive the vehicle with the steering wheel in the stow-away position. 5.1.8 Suspended seat NOTE: Before removing the seat, be aware of the safety instructions if the vehicle is equipped with an airbag and therefore an automatic safety belt tensioner.
  • Page 42 Releasing a trapped driver D005442 Backrest angle adjustment Seat height adjustment Seat tilt adjustment Quick down Vertical seat damper Seat length adjustment Seat cushion length adjustment Armrest Safety belt height adjustment Seat heater Lumbar support adjustment Lateral support adjustment Seat ventilation...

  • Page 43: Cinema And 3Rd Seat

    Releasing a trapped driver Shoulder support adjustment 4. Quick down Knob down (seat in driving position): the seat drops to its lowest position. Knob up (with lowered seat): the seat rises to the last height adjustment. 3. Seat tilt adjustment 2.

  • Page 44: Cabin Structure

    Releasing a trapped driver 5.1.10 Cabin structure Overview detail A - E D005559-2...
  • Page 45 Releasing a trapped driver Cabin structure; detail A D005569-2 D005569-2...
  • Page 46 Releasing a trapped driver Cabin structure; detail B D005570-2...
  • Page 47 Releasing a trapped driver Cabin structure; detail C D005571-2...
  • Page 48 Releasing a trapped driver Cabin structure; detail D D005572-2...
  • Page 49 Releasing a trapped driver Cabin structure; detail E D005573-2...
  • Page 50 Releasing a trapped driver Cabin structure; detail F D005574-2  ...
  • Page 52 Introduction Vehicle identification Securing the vehicle Stabilising the vehicle Releasing a trapped driver Towing information Lifting information...

  • Page 53: Towing Information

    Towing information 6.1 TOWING INFORMATION 6.1.1 Removing the prop shaft – Make sure that the park brake is engaged. – Loosen the prop shaft bolts at the rear axle side, do not remove them. NOTE: If by accident the prop shaft drops to the floor during towing it is dragged a long.

  • Page 54: Tyre Inflating Connection

    Towing information 3. Carry out this operation for each spring brake cylinder. 4. Bring the park brake back in operating order by turning the releasing bolts clockwise as far as possible and tightening them to a torque of 70 Nm. CAUTION: It is advised to provide the vehicle with external air supply via the Tyre inflating connection.
  • Page 55 Towing another vehicle It is not allowed to tow another vehicle with an XD or XF Electric. Towing by another vehicle It is possible to tow the Electric Vehicle.
  • Page 56 Towing information – Turn the ignition key so that the steering wheel is released (unless the vehicle is in a hoist). – If there is insufficient pressure in the air reservoirs, release the park brake. See section 'Releasing the park brake'. To prevent damage to the electric driveline, always disconnect the prop –...

  • Page 57: Jump-Starting

    Towing information The maximum load the towing eye may pull is 40 tons. NOTE: To lift the vehicle two towing eyes must be used and both pins must be perpendicular to the lifting cable or chain. Turn the towing eyes anti- clockwise (maximum 180 degrees) to achieve this position.
  • Page 58 12. Follow now the instructions to engage the driveline of the Electric Vehicle. i452247 Figure 1: Main switch 24 V vehicle bat- teries (if applicable) See the section 'Start-up phase' in the chapter 'Starting and driving'. If there are problems with this procedure: consult the DAF Service dealer.  ...
  • Page 60 Introduction Vehicle identification Securing the vehicle Stabilising the vehicle Releasing a trapped driver Towing information Lifting information...

  • Page 61: Lifting Information

    Lifting information 7.1 LIFTING INFORMATION 7.1.1 Lifting at the front The front of the truck can be lifted with two towing eyes. To lift the front of the truck: 1. Install two towing eyes with the axle in horizontal position. 2.

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