DAF CF65 Maintenance Manual

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CF65/CF65 (II)

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Page 1 Maintenance manual CF65/CF65 (II) https://www.truck-manuals.net/...
Page 2 https://www.truck-manuals.net/...
Page 3 No part of this publication may be reproduced and/or published by printing, by photocopying, on microfilm or in any way whatsoever without the prior consent in writing of DAF Trucks N.V. © 200518 DW13280404...
Page 4 https://www.truck-manuals.net/...
Page 5: Threaded Connections
STRUCTURE ΧΦ65/65 (II) series TECHNICAL DATA Structure THREADED CONNECTIONS FLUIDS, OIL AND LUBRICANTS MAINTENANCE SCHEDULE EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES © 200518 https://www.truck-manuals.net/...
Page 6 https://www.truck-manuals.net/...
Page 7: Technical Data
TECHNICAL DATA ΧΦ65/65 (II) series Contents CONTENTS 0 Technical data Page Date ENGINE, COOLING SYSTEM AND FUEL SYSTEM ..... 1-1 ..200518 General .
Page 9: Tightening Torques
TECHNICAL DATA ΧΦ65/65 (II) series Engine, cooling system and fuel system 1. ENGINE, COOLING SYSTEM AND FUEL SYSTEM 1.1 GENERAL Valve clearance Inspection dimension, cold valve clearance Inlet 0.15 - 0.40 mm Exhaust 0.40 - 0.75 mm Setting dimension, cold valve clearance Inlet 0.25 mm Exhaust...
Page 10: Filling Capacities
Sump capacity, maximum level approx. 17.5 litres Sump capacity, minimum level approx. 15.4 litres CF 65 cooling system Cooling system approx. 26 litres With Allison gearbox approx. 40 litres CF65 (II) cooling system Cooling system approx. 23 litres © 200518 https://www.truck-manuals.net/...
Page 11 TECHNICAL DATA ΧΦ65/65 (II) series Steering gear and brake system 2. STEERING GEAR AND BRAKE SYSTEM 2.1 GENERAL Maximum steering ball joint axial clearance 1.5 mm 2.2 TIGHTENING TORQUES The tightening torques stated in this section are different from the standard tightening torques stated in the overview of the standard tightening torques.
Page 13 TECHNICAL DATA ΧΦ65/65 (II) series Drive and chassis 3. DRIVE AND CHASSIS 3.1 GENERAL Allison gearbox The Allison MD3060 automatic gearbox is electronically controlled. The oil level can be read out via the selector keypad. This keypad is located next to the driver's seat. The oil level can also be checked using the dipstick.
Page 14 TECHNICAL DATA ΧΦ65/65 (II) series Drive and chassis 3.2 TIGHTENING TORQUES The tightening torques stated in this section are different from the standard tightening torques stated in the overview of the standard tightening torques. The other threaded connections not specified must therefore be tightened to the torque stated in the overview of standard tightening torques.
Page 15 (1) Evenly tighten the two U-bolt nuts alternately. (2) The yellow zinc-plated hexagonal nut can be identified by the nut height, which is 1 x thread . Evenly tighten the two U-bolt nuts alternately. CF65 (II) front axle U-bolt nut 537 Nm CF65 rear axle...
Page 16 TECHNICAL DATA ΧΦ65/65 (II) series Drive and chassis CF65 (II) rear axle U-bolt nut, leaf suspension 700 Nm U-bolt nut, air suspension 615 Nm (1) Evenly tighten the two U-bolt nuts alternately. Hubs and differentials Filler and drain plugs/hub plugs (Torx) 85 Nm 3.3 FILLING CAPACITIES...
Page 17 THREADED CONNECTIONS ΧΦ65/65 (II) series Contents CONTENTS 2 Threaded connections Page Date THREADED CONNECTIONS ........1-1 ..200518 General .
Page 19 THREADED CONNECTIONS ΧΦ65/65 (II) series Threaded connections 1. THREADED CONNECTIONS 1.1 GENERAL The components may have threaded connections that have been treated with lubricant (dipped threaded connection). Galvanised bolts and nuts are wax dipped in the factory. Black annealed and phosphatised bolts and nuts are oil dipped. The advantage of using dipped nuts and bolts is that friction during tightening is reduced, so that the specified pre-tension force can be accurately...
Page 20 THREADED CONNECTIONS ΧΦ65/65 (II) series Threaded connections The following applies to all threaded connections (for both new and used vehicles): in the case of standard connections, apply the lubricant before fitting, and (re)tighten in accordance with the standard for dipped bolts;...
Page 21 FLUIDS, OIL AND LUBRICANTS ΧΦ65/65 (II) series Contents CONTENTS 3 Fluids, oil and lubricants Page Date SPECIFICATIONS..........1-1 ..200518 General .
Page 23: Specifications
Ask your lubricant and fuel supplier(s) whether the products supplied comply with DAF specifications. DAF is not liable for damage or problems in the following instances: use of oil of a lower grade than specified. use of oil of a different viscosity than specified.
Page 25: Maintenance Schedule
MAINTENANCE SCHEDULE ΧΦ65/65 (II) series Contents CONTENTS 4 Maintenance schedule Page Date MAINTENANCE INTERVALS ........1-1 ..200518 Maintenance schedule.
Page 27: Maintenance Intervals
ΧΦ65/65 (II) series Maintenance intervals 1. MAINTENANCE INTERVALS 1.1 MAINTENANCE SCHEDULE The service intervals stated in the maintenance schedule are based on use of the oils and fuels specified by DAF. Maintenance X service Y service schedule 1x per YEAR...
Page 28: Explanatory Notes On The Maintenance Schedule
MAINTENANCE SCHEDULE ΧΦ65/65 (II) series Maintenance intervals 1.2 EXPLANATORY NOTES ON THE MAINTENANCE SCHEDULE Maintenance group classification Depending on the use to which the vehicle is put, the vehicle is placed in maintenance group I, II or III. Maintenance group I Operation on building sites, in quarries, etc.
Page 29 MAINTENANCE SCHEDULE ΧΦ65/65 (II) series Maintenance intervals X service This is the symbol for an X service. X service An X service is a mileage-dependent maintenance check which consists of changing the engine oil plus a number of visual inspections. Note: An X service must be carried out at least once a year.
Page 30: Effect Of Diesel Fuel And Pto Hours On Maintenance Intervals
1 PTO hour = 40 km 1.4 MAINTENANCE IN SPECIAL OPERATING CONDITIONS Contact a DAF dealer/main branch or importer for vehicles used in very specific or heavy conditions. The service intervals can be modified, if...
Page 31: Overview Of Maintenance Activities For The First Service Inspection
MAINTENANCE SCHEDULE ΧΦ65/65 (II) series Maintenance activities 2. MAINTENANCE ACTIVITIES 2.1 OVERVIEW OF MAINTENANCE ACTIVITIES FOR THE FIRST SERVICE INSPECTION O Adjust clutch wear indicator mark O Change the oil filters on automatic gearbox © 200518 https://www.truck-manuals.net/...
Page 32: Overview Of Annual Maintenance Activities
MAINTENANCE SCHEDULE ΧΦ65/65 (II) series Maintenance activities 2.2 OVERVIEW OF ANNUAL MAINTENANCE ACTIVITIES ANNUAL MAINTENANCE ACTIVITIES (Y-SERVICE) "Correct, if necessary, after inspection" CAB AND ELECTRICAL SYSTEM O Check pedal rubbers O Check whether the latest version of the ITS manual is kept in the cab O Replace interior filter element O Check fluid level of cab tilting pump O Check cab fastening...
Page 33 Check the valve clearance at the 4 Y-service (at a maximum of 240,000 km) and then check and adjust, where necessary, every year (example: 4 year). Every 2 years with CF65; does not apply to CF65 (II). Does not apply to CF65 (II). © 200518...
Page 34: Overview Of Mileage-Dependent Maintenance Activities
MAINTENANCE SCHEDULE ΧΦ65/65 (II) series Maintenance activities 2.3 OVERVIEW OF MILEAGE-DEPENDENT MAINTENANCE ACTIVITIES MILEAGE-DEPENDENT MAINTENANCE ACTIVITIES (X-SERVICE) "Correct, if necessary, after inspection" CAB AND ELECTRICAL SYSTEM O Check/clean battery terminals O Check/top up battery fluid level ENGINE, COOLING SYSTEM AND FUEL SYSTEM O Change engine oil O Replace oil filter O Replace fuel prefilter/water separator filter element...
Page 35 MAINTENANCE SCHEDULE ΧΦ65/65 (II) series Maintenance activities Note: For the changing interval see maintenance schedule in maintenance manual. For the changing interval see maintenance schedule in maintenance manual. When changing the gearbox oil in an automatic gearbox, the gearbox oil filters must also be replaced.
Page 37 EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES ΧΦ65/65 (II) series Contents CONTENTS 5 Explanatory notes on the maintenance activities Page Date SAFETY INSTRUCTIONS......... . 1-1 ..200518 Safety instructions .
Page 38 EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES ΧΦ65/65 (II) series Contents Page Date 3.37 Checking the shock absorbers for attachment and leaks ... . . 3-38 ..200518 3.38 Checking the condition and attachments of spring leaves, spring clamps and U-bolts .
Page 39: Safety Instructions
EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES ΧΦ65/65 (II) series Safety instructions 1. SAFETY INSTRUCTIONS 1.1 SAFETY INSTRUCTIONS Comply with all the warnings and safety precautions given in this maintenance manual. First read the instructions and warnings on the labels and stickers that are affixed to various components on the vehicle and follow them.
Page 40 EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES ΧΦ65/65 (II) series Safety instructions Where there is an engine encapsulation, if necessary, the encapsulation panels must be thoroughly cleaned after each inspection interval because of the risk of fire if the inside of the panels is dirty.
Page 41: Technical Information
DAF reserves the right to make changes without prior notice. Note: Important changes relating to technical...
Page 42: Warning Symbol
EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES ΧΦ65/65 (II) series General 2.3 WARNING SYMBOL When text is accompanied by the warning symbol shown here, the information provided is essential for the health and safety of the mechanic. This warning symbol is also shown if there are circumstances in which there is a vehicle safety hazard or damage to the vehicle could arise.
Page 43 All DAF parts and components have been carefully attuned to each other, a decisive factor in ensuring the original DAF quality. It is only logical, therefore, that the original DAF quality can be maintained best if original DAF parts and components are used when replacing parts or components.
Page 44 EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES ΧΦ65/65 (II) series General 2.6 MAINTENANCE GUIDELINES When carrying out maintenance activities on the vehicle, it is important that the work is performed under the cleanest possible conditions. Filler caps, lubricating points, filler and drain plugs should be cleaned before and after maintenance activities.
Page 45 EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES ΧΦ65/65 (II) series Inspection and adjustment 3. INSPECTION AND ADJUSTMENT 3.1 CHECKING PEDAL RUBBERS Check that the pedal rubbers are still securely mounted on the pedal. Check that the pedal rubbers are not worn out and there is still sufficient tread.
Page 46: Checking The Battery Fluid Level
If necessary, top up the batteries, see chapter "Draining and filling". CF65 CF65 (II) G000380-2 3.3 CHECKING THE BATTERY TERMINALS Visually check the battery terminals for corrosion. Clean the battery terminals if necessary, see chapter on "Cleaning".
Page 47: Checking The Fluid Level Of The Cab Tilting Pump
EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES ΧΦ65/65 (II) series Inspection and adjustment 3.4 CHECKING THE FLUID LEVEL OF THE CAB TILTING PUMP The fluid level must be checked when the cab is in the driving position. The cock (2) should be in the "tilting back" position (anti-clockwise).
Page 48: Bleeding The Fuel System
EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES ΧΦ65/65 (II) series Inspection and adjustment 3.6 BLEEDING THE FUEL SYSTEM When venting the fuel system, a quantity of fuel will escape. Collect the fuel and avoid the risk of fire. Stop pumping as soon as a resistance is felt.
Page 49 EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES ΧΦ65/65 (II) series Inspection and adjustment Fleetguard fuel prefilter/water separator Unscrew the button of the primer pump and pull it out. Use the primer pump until a clearly higher resistance is perceptible. Press the button and hand tighten it. G000381-2 ©...
Page 50: Checking The Engine Oil Level
Fill oil through the filler opening (1) until the oil level reaches the maximum mark. See "Draining and filling". Always use the CF65 (II) specified oil. Do not top up above maximum G000377-2 level. Note: For the difference between minimum and maximum engine oil level, see "Technical...
Page 51 EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES ΧΦ65/65 (II) series Inspection and adjustment 3.8 INSPECTION AND ADJUSTMENT, CE ENGINE VALVE CLEARANCE Note: Inspection and adjustment of valve clearance must only be carried out when the engine is cold. Remove the valve cover. See "Removal and installation".
Page 52 EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES ΧΦ65/65 (II) series Inspection and adjustment Check/correct the valve clearance of the specified inlet and exhaust valves. Set the correct valve clearance by loosening the locknut and rotating the adjusting screw in the correct direction; see "Technical data" for the correct valve clearance.
Page 53: Checking The Poly V-Belt
EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES ΧΦ65/65 (II) series Inspection and adjustment 3.9 CHECKING THE POLY V-BELT Check the poly-V-belt for damage and signs of serious wear. Check the pulleys for damage, rust and grease deposits. Clean or replace the belt pulleys if necessary.
Page 54: Checking The Coolant Freezing Point
Check the anti-freeze content of the coolant. Fill the cooling system with anti-freeze, if this has not been done yet. Always use only coolants that meet DAF specifications. Consult the manufacturer’s instructions for the correct anti-freeze mixing ratio. Preferably, use 40% anti-freeze on an ethylene glycol base.
Page 55: Checking For Fuel Leaks
EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES ΧΦ65/65 (II) series Inspection and adjustment 3.11 CHECKING FOR FUEL LEAKS Visually inspect all hose connections and fuel system components for leaks. 3.12 CHECKING THE COMPONENTS AND HOSE CONNECTIONS FOR LEAKS Check all hose connections and cooling system components for leaks.
Page 56: Checking The Radiator And Intercooler For Fouling
EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES ΧΦ65/65 (II) series Inspection and adjustment 3.14 CHECKING THE RADIATOR AND INTERCOOLER FOR FOULING Visually inspect the radiator and intercooler for fouling If necessary, clean the radiator and intercooler, see "Cleaning". 3.15 CHECKING THE AIR INLET DUST TRAPPING VALVE Check the condition of the rubber valves.
Page 57: Checking Fastening Of Universal Joint To Steering Box Input Shaft
If there is noticeable play but the parts are not worn, the attachment bolt and nut must CF65 be replaced. Tighten the attachment bolt and nut to the specified torque, see "Technical data". CF65 (II) G000379-2 © 200518 3-13 https://www.truck-manuals.net/...
Page 58: Checking The Steering Ball Joint Sleeve For Damage
EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES ΧΦ65/65 (II) series Inspection and adjustment 3.17 CHECKING THE STEERING BALL JOINT SLEEVE FOR DAMAGE Inspection, locking devices and dust cover Check that the steering ball joint dust cover or seal is not damaged. Replace the steering ball joint if damaged.
Page 59: Checking The Steering Ball Joints
3.18 CHECKING THE STEERING BALL JOINTS Checking axial steering ball joint play Check the axial steering-ball joint play using special tool (DAF no. 1329426) First jack up the axle until the wheels come off the ground and put the axle on stands.
Page 60: Checking The Steering Oil Level
EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES ΧΦ65/65 (II) series Inspection and adjustment 3.19 CHECKING THE STEERING OIL LEVEL Check the steering oil level when the engine is not running. Clean the dipstick and its immediate surroundings to prevent any oil from entering the reservoir.
Page 61: Checking The Steering Gear Lines And Connections
EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES ΧΦ65/65 (II) series Inspection and adjustment 3.20 CHECKING THE STEERING GEAR LINES AND CONNECTIONS Condition of the pipes Check all pipes for tightness and wear. Where supply pipes are subject to negative pressure, it is particularly likely that porous pipes will give rise to problems (air in the system).
Page 62: Inspecting The Compressor Line
EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES ΧΦ65/65 (II) series Inspection and adjustment 3.21 INSPECTING THE COMPRESSOR LINE Remain at a safe distance from rotating and/or moving components. Note: If excessive values are measured, the inside of the air-dryer housing and the silencer on the vent should first be cleaned.
Page 63: Checking The Brake Components And Brake System For Leaks
EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES ΧΦ65/65 (II) series Inspection and adjustment 3.22 CHECKING THE BRAKE COMPONENTS AND BRAKE SYSTEM FOR LEAKS While operating the service brake, check whether any leaks occur in the brake system. If the brake system of a vehicle has been charged to the maximum pressure, it should generally be possible to drive the vehicle after a period of 16 hours of uninterrupted...
Page 64: Checking The Brake Shoe Thickness And Brake Disc
EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES ΧΦ65/65 (II) series Inspection and adjustment 3.24 CHECKING THE BRAKE SHOE THICKNESS AND BRAKE DISC Version: Knorr SB 7000 Check whether guide bush (4) protrudes from guide sleeve (6) (C). If the guide bush (4) is level with the guide sleeve (6) (see detail A) the brake shoe and brake disc thicknesses should be checked.
Page 65 EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES ΧΦ65/65 (II) series Inspection and adjustment Version: Knorr SN 7000 Check the transition between the ribbed part of the rubber cover and the smooth part (A). If the smooth part is rolled inwards, the brake shoe and brake disc thicknesses must be checked.
Page 66 Inspection and adjustment 3.25 INSPECTION AND ADJUSTMENT, LOAD-DEPENDENT CONTROL VALVE, AIR SUSPENSION Explanatory notes on instruction plate for CF65 This plate is mounted on the rear door pillar of the vehicle. The information on the instruction plate 1425289 relates to the axle loads, the delivery pressures...
Page 67 ΧΦ65/65 (II) series Inspection and adjustment Explanatory notes on instruction plate for CF65 (II) This plate is mounted on the rear door pillar of the vehicle. The information contained on the plate relates to the axle loads, the output pressures and bellows pressures, in accordance with the order of axles beneath the vehicle.
Page 68 "output pressure p2" to the rear axle. If the measured value is not correct, depressurise connection (43) and, using a special tool (DAF no. 1329464), turn the adjusting nut (s): brake pressure too high: unscrew the adjusting nut brake pressure too low: screw in the adjusting nut.
Page 69 Inspection and adjustment 3.26 INSPECTION AND ADJUSTMENT, LOAD-DEPENDENT CONTROL VALVE, LEAF SUSPENSION Explanatory notes on instruction plate for CF65 This plate is mounted on the rear door pillar of the vehicle. The data on axle loads and delivery 1425287 pressures are listed on the instruction plate in the TYPE - TIPO : FA sequence of the axles beneath the vehicle.
Page 70 ΧΦ65/65 (II) series Inspection and adjustment Explanatory notes on instruction plate for CF65 (II) This plate is mounted on the rear door pillar of the vehicle. The data relating to axle loads and output pressures are listed on the instruction plate following the sequence of the axles beneath the vehicle.
Page 71 EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES ΧΦ65/65 (II) series Inspection and adjustment Read the brake pressure of the rear axle from pressure gauge 2 and check that this value matches the one listed on the instruction plate in the table under "output pressure p2"...
Page 72: Checking The Differential For Leaks
EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES ΧΦ65/65 (II) series Inspection and adjustment 3.27 CHECKING THE DIFFERENTIAL FOR LEAKS Visually inspect the differential for leaks. 3.28 CHECKING THE OPERATION OF THE DIFFERENTIAL LOCK Jack up the rear axle and support the axle on stands.
Page 73: Checking The Drive Shaft Play
EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES ΧΦ65/65 (II) series Inspection and adjustment 3.29 CHECKING THE DRIVE SHAFT PLAY Check the universal joints and suspension bearing for play and damage. M3032 Check the sliding joint for axial and radial play. M3019 There must be no clearly perceptible play on the universal joints, suspension bearing and the sliding joint.
Page 74: Checking The Trailer Coupling
EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES ΧΦ65/65 (II) series Inspection and adjustment 3.30 CHECKING THE TRAILER COUPLING Check the vertical play of the arched pin. Check the radial play of the arched pin. M9002 Check the vertical and horizontal play of the coupling jaw.
Page 75: Check The Superstructure Attachment
EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES ΧΦ65/65 (II) series Inspection and adjustment 3.31 CHECK THE SUPERSTRUCTURE ATTACHMENT Check that all attachment bolts are in place. Visually check the attachment of the superstructure for faults. See the DAF superstructure instructions. © 200518 3-31 https://www.truck-manuals.net/...
Page 76 EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES ΧΦ65/65 (II) series Inspection and adjustment 3.32 CHECK THE CLUTCH FLUID LEVEL Hydraulic fluid is toxic and can therefore have a damaging effect on your health. Hence avoid any direct or indirect physical contact. As hydraulic fluid is also a corrosive fluid, it may damage the paintwork of the vehicle.
Page 77: Checking The Gearbox For Leaks
EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES ΧΦ65/65 (II) series Inspection and adjustment 3.33 INSPECTION AND ADJUSTMENT, CLUTCH WEAR INDICATOR Checking the wear indicator of clutch with automatically adjusting clutch release assembly Check visually whether the indicator (2) is still directly opposite the mark (1) on the cover.
Page 78 EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES ΧΦ65/65 (II) series Inspection and adjustment 3.35 CHECKING THE AUTOMATIC GEARBOX OIL LEVEL Checking cold oil level with dipstick Place the vehicle on a flat and level surface. Make sure that the gearbox is in neutral and allow the engine to run for several minutes.
Page 79 EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES ΧΦ65/65 (II) series Inspection and adjustment Checking hot oil level with dipstick Bring the gearbox up to operating temperature (approx. 71C - 93C). Remove the dipstick when the engine is idling and wipe the dipstick clean with a lintfree cloth.
Page 80 EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES ΧΦ65/65 (II) series Inspection and adjustment Checking oil level with selector keypad Apply the parking brake, put the gearbox in neutral and bring the gearbox to operating temperature (approx. 71ºC - 93ºC). Run the engine at idling speed for 2 minutes. Press both arrow keys on the selector keypad simultaneously.
Page 81 EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES ΧΦ65/65 (II) series Inspection and adjustment 3.36 CHECKING THE GREASED WHEEL HUBS FOR LEAKS Check the wheel hubs for leaks. Note: If there are serious grease marks on the brake disc side of the wheel hub, this could indicate excessive use of assembly grease on new or recently assembled wheel hubs.
Page 82 EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES ΧΦ65/65 (II) series Inspection and adjustment 3.37 CHECKING THE SHOCK ABSORBERS FOR ATTACHMENT AND LEAKS Visually inspect the attachment of the shock absorbers and for any leaks. 3.38 CHECKING THE CONDITION AND ATTACHMENTS OF SPRING LEAVES, SPRING CLAMPS AND U-BOLTS Checking U-bolts Visually inspect the condition and...
Page 83: Checking The Air Suspension Bellows
EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES ΧΦ65/65 (II) series Inspection and adjustment 3.40 CHECKING THE AIR SUSPENSION BELLOWS Raise the chassis to driving height using the remote control. Clean the air bellows using a cleaning cloth or a soap solution, if required. Check the air bellows for cracks and damage.
Page 84: Checking The Operation Of The Automatic Lubrication System
EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES ΧΦ65/65 (II) series Inspection and adjustment 3.41 CHECKING THE OPERATION OF THE AUTOMATIC LUBRICATION SYSTEM Check the system for line fractures and operation of the jets. Check whether all lubricating points are lubricated. Check the lubricant level in the reservoir. If necessary, top up the reservoir, see chapter "Draining and filling".
Page 85: Removal And Installation, Interior Filter Element
EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES ΧΦ65/65 (II) series Removal and installation 4. REMOVAL AND INSTALLATION 4.1 REMOVAL AND INSTALLATION, INTERIOR FILTER ELEMENT Removing interior filter Open the grille. Push the locknut on the filter casing to one side and remove the filter element. Fitting interior filter Fit the filter element.
Page 86: Removal And Installation, Air Filter Element
Installing the air filter element Note: Only fit an original DAF fire retardant air filter element. The side of the fire retardant air filter element contains the text "FIRE RETARDANT".
Page 87 EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES ΧΦ65/65 (II) series Removal and installation Fit the air filter element (3) in the air filter housing. Fit the air filter cover. Note the arrow (4) on the air filter cover (2). Fit all the clamping brackets (1). Check that the flexible sealing bellows (5) on the air intake is not damaged.
Page 88 EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES ΧΦ65/65 (II) series Removal and installation 4.3 REMOVAL AND INSTALLATION, LUBRICATING OIL FILTER To prevent skin injury, avoid unnecessary contact with the drained lubricating oil. Be careful when changing the oil. Hot oil may cause serious injuries. Removing the lubricating oil filter Place a tray beneath the lubricating oil filter.
Page 89 EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES ΧΦ65/65 (II) series Removal and installation 4.4 REMOVAL AND INSTALLATION, FUEL FINE FILTER When removing the fuel fine filter, a quantity of fuel will escape. Collect the fuel and avoid the risk of fire. Removing the fuel fine filter Place a container beneath the fuel fine filter and remove the filter.
Page 90 EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES ΧΦ65/65 (II) series Removal and installation 4.5 REMOVAL AND INSTALLATION, FUEL PREFILTER/WATER SEPARATOR FILTER ELEMENT When removing the fuel prefilter/ water separator, a quantity of fuel will escape. Collect the fuel and avoid the risk of fire. Racor fuel prefilter/water separator Removing the fuel prefilter/water separator filter element...
Page 91 EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES ΧΦ65/65 (II) series Removal and installation Fleetguard fuel prefilter/water separator Removing the fuel prefilter/water separator filter element Place a tray beneath the filter to capture any escaping fuel. Remove the plug (3) from the water sensor (2).
Page 92: Removal And Installation, Valve Cover
EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES ΧΦ65/65 (II) series Removal and installation 4.6 REMOVAL AND INSTALLATION, VALVE COVER When the engine or parts of the engine are opened, dirt can get in. This may cause serious damage to the engine. The engine should therefore be cleaned thoroughly before any parts are opened.
Page 93: Removal And Installation, Steering Gear Filter Element
EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES ΧΦ65/65 (II) series Removal and installation 4.7 REMOVAL AND INSTALLATION, STEERING GEAR FILTER ELEMENT Removing the steering gear filter element Clean the reservoir cover, so that absolutely no dirt can get into the reservoir. Remove the cover (3).
Page 94: Removal And Installation, Air Dryer Filter Element
EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES ΧΦ65/65 (II) series Removal and installation 4.8 REMOVAL AND INSTALLATION, AIR DRYER FILTER ELEMENT Note: To be certain that the air dryer is functioning properly, the air reservoirs should regularly be checked for condensation. If more than the normal amount of water is drained off repeatedly, the air dryer element must be replaced.
Page 95 EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES ΧΦ65/65 (II) series Removal and installation Using a water-resistant felt pen, write on the sticker the latest date by which the dryer Artikelnummer element must be replaced (not later than 1 year after the date of fitting). Reference Teilenummer Drive and chassis...
Page 96 EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES ΧΦ65/65 (II) series Removal and installation 4.9 REMOVAL AND INSTALLATION, AUTOMATIC GEARBOX OIL FILTERS To prevent skin injury, avoid unnecessary contact with the drained oil. Removing automatic gearbox oil filters Remove the attachment bolts from the filter covers (2) and remove the filter covers.
Page 97: Draining And Filling
Remove the plugs and top up the batteries with distilled water to approximately 10 mm above the plates or up to the "max" indicator level. Engine, cooling system and fuel system CF65 CF65 (II) G000380-2 © 200518 https://www.truck-manuals.net/...
Page 98: Draining And Filling, Engine Oil
"Technical data". Filling, engine oil Fill the engine through the oil filler pipe (1) with the specified quantity of engine oil; see "Technical data". Check the engine oil level; see "Inspection and adjustment". CF65 CF65 (II) G000377-2 © 200518 https://www.truck-manuals.net/...
Page 99: Draining And Filling Coolant
EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES ΧΦ65/65 (II) series Draining and filling 5.3 DRAINING AND FILLING COOLANT In order to avoid damaging the engine block, do not top up a warm engine with cold coolant. Coolant is a toxic fluid and must be handled with care.
Page 100 EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES ΧΦ65/65 (II) series Draining and filling If the vehicle is fitted with water cab heater Run the engine at idling speed. Switch on the cab heater using the rocker switch on the dashboard. Turn the heater temperature control knob in the cab to the maximum "hot"...
Page 101: Draining And Filling, Differential
(2) using the special Torx wrench (DAF no. 1329493). Drain the oil. Fit the drain plug using the special Torx wrench (DAF no. 1329493) and tighten it to the specified torque; see "Technical data". Filling the 1132 axle differential...
Page 102 EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES ΧΦ65/65 (II) series Draining and filling 5.5 DRAINING AND FILLING THE GEARBOX To prevent skin injury, avoid unnecessary contact with the drained oil. ZF 6S-850 gearbox Draining the gearbox Place the vehicle on a level and horizontal surface.
Page 103 EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES ΧΦ65/65 (II) series Draining and filling Fill the oil through level check/filler opening (1) until the oil reaches the rim of the filler opening. Fit the level check/filler plug, tightening it to the specified torque; see "Technical data". Allison MD3060P automatic gearbox To prevent skin injury, avoid unnecessary contact with the...
Page 104 EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES ΧΦ65/65 (II) series Draining and filling Check that the oil level reaches the "Cold full" mark. Note: To take the dipstick out of the holder, the sealing cap must be held tightly while the dipstick is turned anti-clockwise.
Page 105 EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES ΧΦ65/65 (II) series Draining and filling 5.6 FILLING GREASE SUPPLY OF THE AUTOMATIC LUBRICATION SYSTEM Remove the dust cover from the filler coupling. Connect the filler hose to the filler coupling. Ensure that the filler hose is completely filled with grease so that no air bubbles can get into the system.
Page 106 EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES ΧΦ65/65 (II) series Draining and filling © 5-10 200518 https://www.truck-manuals.net/...
Page 107 EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES ΧΦ65/65 (II) series Cleaning 6. CLEANING 6.1 CLEANING THE BATTERY POLES Avoid sparks and open flames in the vicinity of batteries. Battery acid is an aggressive fluid. In the event of contact with the skin: rinse the skin with plenty of water for a sustained period.
Page 108 With the aid of a simple tool, the radiator and the intercooler can be blow-cleaned. M2108 The tool (radiator cleaner) cannot be ordered from DAF. It should be manufactured by you according to the drawing. Remove the protective screen, if applicable, by removing the attachment bolts.
Page 109 EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES ΧΦ65/65 (II) series Cleaning Turn the radiator cleaner (4) over, turning the holes towards the radiator (2), and blow- clean the radiator (2). If applicable, fit the protective screen using the attachment bolts. M2110 ©...
Page 110: Cleaning The Vehicle
EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES ΧΦ65/65 (II) series Cleaning 6.3 CLEANING THE VEHICLE Before cleaning the vehicle, check the engine, axles, gearbox, etc. for leaks. Having cleaned the vehicle, it will no longer be possible to check for leaks during the maintenance activities. Make sure that doors, windows and roof hatch are securely closed during cleaning.
Page 111 EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES ΧΦ65/65 (II) series Cleaning 6.4 CLEANING GEARBOX VENT(S) Cleaning gearbox vent(s) Clean the vent(s) and the surrounding area. Remove the vent(s) from the gearbox. Rinse the vent(s) in a cleaning fluid. Blow the vent(s) dry from the inside using compressed air.
Page 112 EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES ΧΦ65/65 (II) series Cleaning © 200518 https://www.truck-manuals.net/...
Page 113 EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES ΧΦ65/65 (II) series Lubrication 7. LUBRICATION 7.1 LUBRICATE ACCORDING TO X SERVICE LUBRICATION SCHEDULE Lubrication Check whether the lubricating points stated below are applicable. Note: The lubricating points marked below with an (S) indicate that the lubricating point is positioned on both the left and right hand side of the vehicle.
Page 114 EXPLANATORY NOTES ON THE MAINTENANCE ACTIVITIES ΧΦ65/65 (II) series Lubrication © 200518 https://www.truck-manuals.net/...
Page 115 https://www.truck-manuals.net/...
Page 116 English Printed in the Netherlands DW13280404 https://www.truck-manuals.net/...

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