PICARRO G2114 User Manual

PICARRO G2114 User Manual

Analyzer for h2o2 (hydrogen peroxide)
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G2114 Analyzer for H
O
2
2
(Hydrogen Peroxide)
User Manual
Picarro, Inc.
3105 Patrick Henry Drive
Santa Clara, CA 95054, USA
Tel: +1 408 962 3900
www.picarro.com
Document Number 40057 Rev. C

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Summary of Contents for PICARRO G2114

  • Page 1 G2114 Analyzer for H (Hydrogen Peroxide) User Manual Picarro, Inc. 3105 Patrick Henry Drive Santa Clara, CA 95054, USA Tel: +1 408 962 3900 www.picarro.com Document Number 40057 Rev. C...
  • Page 2 NOTICES DISCLAIMER AND RESERVATION OF RIGHTS Picarro has prepared this manual solely for the information and use by its customers as a guide for the selection, installation, operation, and maintenance of the products described.
  • Page 3 Customer Service: Email: orders@picarro.com Phone: +1 408 962 3992 © 2020 Picarro, Inc. All rights reserved. 3105 Patrick Henry Drive Santa Clara, California, 95054USA Phone +1 408 962 3900 • Fax +1 408 962 3200 www.picarro.com Picarro G2114 Analyzer User Manual...
  • Page 4: Table Of Contents

    7.2 Connecting to the Analyzer Inlet ............25 7.3 Setting Up a Monitor, Keyboard, and Mouse ......... 26 8. BASIC OPERATION 8.1 Picarro Analyzer System ............... 27 8.2 Startup ....................28 8.3 Shutdown Procedure ................29 8.4 In case of an Electrical Power Outage ..........30 9.
  • Page 5 14.1 Serial Communication ................. 49 14.2 Remote Data Access ................49 15. DATA FILE VIEWER 16. EXTERNAL VALVE SEQUENCER 17. CALIBRATION 17.1 Method 1: Using the Main Graphics User Interface (GUI) To Calibrate the Analyzer .................... 59 Picarro G2114 Analyzer User Manual...
  • Page 6 17.2 Method 2: Using the “Picarro Data Recalibration Tool” to Calibrate the Analyzer .................... 61 18. CAVITY RING-DOWN SPECTROMETER CONTROLLER 19. MEASUREMENT MODES 20. SERVICE AND MAINTENANCE 20.1 Particulate Filter .................. 65 20.2 Tools Required ..................65 20.3 Removing the Old Particulate Filter ..........66 20.4 Cleaning ....................
  • Page 7: Introduction To Technology

    Spectroscopy (CRDS), on the other hand, is one thousand to one million more times sensitive. In Picarro analyzers, light from a single-frequency laser enters a cavity where three mirrors reflect the laser light as seen in Figure 1. The light...
  • Page 8: Relating Ring-Down Time To Absorption Intensity

    A cavity containing gas that absorbs light will have a shorter ring- down time than an empty cavity. As the light circulates in a cavity with a gas sample, the molecular absorption by the gas results in a decrease of the light intensity. Picarro G2114 Analyzer User Manual...
  • Page 9: Converting Absorption Intensity To Concentration

    Determining absorption intensity at a specific wavelength requires comparing the ring-down time of an empty cavity to the ring-down time of a cavity that contains gas. Picarro instruments gather measurements from an “empty” cavity by switching the light to wavelengths that are not absorbed by the target molecules.
  • Page 10: Spectral Precision And High Sensitivity Measurements

    1.4 Spectral Precision and High Sensitivity Measurements Picarro analyzers contain two features that provide high spectral precision: Picarro G2114 Analyzer User Manual...
  • Page 11 • Proprietary wavelength monitor (WLM) that measures the absolute laser wavelength to a precision that is a few orders of magnitude narrower than the spectral linewidth: Picarro’s patented WLM measures absolute laser wavelength to a precision more than 1,000 times narrower than the observed Doppler-broadened linewidth for small gas-phase molecules.
  • Page 12: Conventions

    LASER WARNING alerts you of a laser danger. WARNING CAUTION alerts you of a potential danger to equipment or to the user. CAUTION REMINDER is a helpful hint to procedures listed in the text. REMINDER Picarro G2114 Analyzer User Manual...
  • Page 13: Acronyms

    CRDS Cavity Ring-Down Spectroscopy Graphical User Interface centimeters millimeters ” (as in 1/4”) Inches Hydrogen Peroxide Water Ammonia Carbon Dioxide Hotbox Warm box Parts Per Million Parts Per Billion ‰ per mil °C degrees Celsius Picarro G2114 Analyzer User Manual...
  • Page 14: Safety

    CE label. This CE label is located on the rear of the instrument. Using this analyzer in a manner not specified by Picarro may result in damage to the analyzer and render it unsafe to operate.
  • Page 15: Laser Safety

    Only operate or service this device in accordance with the instructions in this guide, and only open the device in an approved laser safe service WARNING area using appropriate laser-safety glasses. The following Laser Safety Label is affixed to the inside of the analyzer: Picarro G2114 Analyzer User Manual...
  • Page 16 Figure 4: Laser Safety Label Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure. WARNING Picarro G2114 Analyzer User Manual...
  • Page 17: Unpacking The Analyzer

    5. UNPACKING THE ANALYZER 5.1 Inspect the Shipping Boxes Picarro products are inspected and tested before leaving the factory. Their packing containers have been designed to keep the equipment safe from damage during transit. Inspect the condition of the boxes upon arrival. The larger box includes the analyzer and most of the accessories.
  • Page 18 Control Cable (1) For External Solenoid Valves Nut (1) and Ferrules (2) For connecting input line to analyzer INPUT Document Packet (1) Includes this manual, certificate of compliance, and Windows License. USB Flash Drive Contains backup software. Picarro G2114 Analyzer User Manual...
  • Page 19 A/C Power A power cable with connectors appropriate to your Cable (1) country is provided. Vacuum Hose (1) Hose to connect the pump to the analyzer. Pump Manual (1) Detailed instructions for pump. Picarro G2114 Analyzer User Manual...
  • Page 20: Analyzer Overview

    6. ANALYZER OVERVIEW 6.1 Intended Use The G2114 Analyzer measures concentrations of H precisely using Picarro’s patented Cavity Ring-Down Spectroscopy (CRDS) technology. The analyzer can be deployed in a lab or in the field, allowing in-situ analysis for both trace and ambient amounts of H monitoring applications.
  • Page 21: Analyzer Specifications

    Steady-state Power 120 W (Analyzer), 150 W (Pump) Steady-state operation Mains Supply Voltage ±10% of the nominal voltage Fluctuation Minimum Rated Circuit 10 A @115 VAC Amperage 5 A @230 VAC Liquid Ingress Protection None Picarro G2114 Analyzer User Manual...
  • Page 22: Installation

    7. INSTALLATION This section describes the setup and installation of the Picarro Analyzer. Please read and understand this section thoroughly before proceeding with the installation. Using this analyzer in a manner not specified by Picarro may result in damage to the analyzer and render it unsafe to operate.
  • Page 23: Analyzer And Vacuum Setup

    (unless otherwise specified) 7.1 Analyzer and Vacuum Setup This analyzer weighs 46 lbs. (20.9 kg). Use the technique outlined in the General Safety section on page 15 when lifting or moving the analyzer. WARNING Picarro G2114 Analyzer User Manual...
  • Page 24 7. Connect the analyzer to a power source using the supplied AC power cable. Use the AC power cables supplied with the analyzer or a similarly rated cable. Check with Picarro technical support if you have questions about power cable replacement. An inadequately rated power cable can result CAUTION in equipment damage.
  • Page 25: Connecting To The Analyzer Inlet

    WARNING cylinders, etc. Making a New Connection: When using new tubing, follow these steps. Place the two ferrules inside the nut as shown. Figure 7: Orientation of ferrules and Picarro G2114 Analyzer User Manual...
  • Page 26: Setting Up A Monitor, Keyboard, And Mouse

    3. Connect a monitor to one of the DVI monitor ports. The analyzer will detect the connection and adjust the resolution to match the monitor. 4. Connect the monitor to a power source. 5. Turn on power to the monitor. Picarro G2114 Analyzer User Manual...
  • Page 27: Basic Operation

    8. BASIC OPERATION 8.1 Picarro Analyzer System The schematic below is an overview of the Picarro hardware, software, and data file generation. Figure 8: Picarro Analyzer Functional Sampling Schematic Analyzer sample A at t=0 sample B at t=1 sample C at t=2...
  • Page 28: Startup

    The data in the GUI is the continuous real time read out from the analyzer. A user relevant subset of this data is stored in: C:\Userdata\DataLog_User\YYYY\MM\DD where Y=year, M=month, and D=day. Further details can be referenced in the Table of Contents under “Data.” Picarro G2114 Analyzer User Manual...
  • Page 29: Shutdown Procedure

    CAUTION its operating temperature. Do not turn off the pump or disconnect the vacuum line while the instrument is operating. CAUTION Picarro G2114 Analyzer User Manual...
  • Page 30: In Case Of An Electrical Power Outage

    If the power to the analyzer is cut-off for any reason, the analyzer will cease operation. However, when the power is reapplied, the analyzer will restart automatically. The Picarro software tools will also properly close out previous files and open new files for data collection so that previously collected data, instrument diagnostics, and other parameters recorded up to the time of power outage are retained.
  • Page 31: Desktop Icons And Folders

    Picarro Controller: opens a useful diagnostic panel allowing the user to see the analyzer’s internal temperatures, pressure, and spectroscopy in real time. This program has user-accessible functions, but cannot change anything related to analyzer functionality and is intended for diagnostics purposes only.
  • Page 32 (typically 12VDC <1A max). It is important to electrically isolate the solenoid valves from the analyzer’s ground to avoid electrical interference which could compromise the analyzer’s CAUTION accuracy. Picarro G2114 Analyzer User Manual...
  • Page 33: Gui Functions

    10. GUI FUNCTIONS The Picarro analyzer Graphical User Interface (GUI) has useful features. Types of data shown in the main GUI will differ between different analyzer configurations. Below is a layout of the Picarro G2000 series analyzer GUI. Figure 12: Functions 10.1 SETTINGS, VIEW, TOOLS, AND HELP MENUS...
  • Page 34: Alarm Panel

    “Instrument Status” later in this chapter). Tools Menu: • User Calibration: Opens the user calibration window (default password is “picarro”). The calibration slope and intercept can be entered to immediately see the effects in the data (refer to “Calibration” section in the Table of Contents).
  • Page 35: Digital Readouts

    Press the button to actively record on a separate data log file. A dialog box will appear prompting you for a filename and location. Press this button again to stop recording the data file. Picarro G2114 Analyzer User Manual...
  • Page 36: Data Log Filename And Path

    Click on this icon to select the precision displayed on the y-axis, between 0 and 4 digits of precision or “auto.” The currently selected precision is displayed during operation. This does not affect the precision of the saved data in the data log files or results files. Picarro G2114 Analyzer User Manual...
  • Page 37: Status Log Window

    Data Window. To autoscale the y-axis of either graph, use the autoscale buttons below the graph. To lock or unlock the time axes of each graph during zooming, select that menu item in the “View” menu. Picarro G2114 Analyzer User Manual...
  • Page 38: Common Status Log Messages

    This is the normal mode of operation after startup has completed. Pressure High – check vacuum pump (error) There is unusually high pressure. The pump is either weak or dying or the vacuum hose has a leak. Picarro G2114 Analyzer User Manual...
  • Page 39: Data

    To keep the data files easy to manage and to limit the size of individual files and directories, please see “Setup Tools” in the “Utilities” folder on your desktop to modify various aspects of data storage. There are two data directories: “UserData” and “Archived Data.” Picarro G2114 Analyzer User Manual...
  • Page 40: Userdata

    (0.1 s interval). This type data is only available when measured in flux mode, and is useful only for Flux G2311-f analyzers. ▪ Location: C:\UserData\DataLog_User_Sync\Year\Month\Day ▪ Naming Convention: • Example: CFHADS2007-20111222-000131- DataLog_User_Sync.dat • Explanations are as same as for DataLog_User. Picarro G2114 Analyzer User Manual...
  • Page 41: Archived_Data

    This information is generally not useful to the user, but it can be useful for diagnostic purposes. For more information, please contact Picarro. o Location: C:\Picarro\G2000\Log\Archive\DataLog_Private\Year\Month\Day Picarro G2114 Analyzer User Manual...
  • Page 42: Setup Tool

    13. SETUP TOOL In the desktop folder called “Picarro Utilities,” the “Setup Tool” can be launched by double clicking on its icon. The tool allows the user to configure data file saving details, including which data elements are written to data files, digital data output (via serial port or TCP/IP), remote data delivery (via email), and general GUI properties.
  • Page 43: Port Manager Tab

    For details on how to use the serial command interface, please see the “Programming Guide” (in .pdf format on the installation CD). This command set may also be used across a TCP/IP interface through an Ethernet connection. Picarro G2114 Analyzer User Manual...
  • Page 44: Data Delivery Tab

    • Subject: Subject line of the email. • Data Directory: Location of the data you want to email. After making the appropriate edits, click “Apply” to put changes into effect, and then “Exit” to close the window. Picarro G2114 Analyzer User Manual...
  • Page 45: Gui Properties Tab

    You should now be able to access the “Show/Hide Valve Sequencer GUI” menu from the main GUI under “Tools” After making the appropriate edits, click “Apply” to put changes into effect, and then “Exit” to close the window. Picarro G2114 Analyzer User Manual...
  • Page 46: Command Interface Tab

    COMMAND INTERFACE – you will need to return to this tab and mark the desired data type. After making the appropriate edits, click “Apply” to put changes into effect, and then “Exit” to close the window. Picarro G2114 Analyzer User Manual...
  • Page 47: Data Streaming Tab

    DATA STREAMING – you will need to return to this tab and mark the desired data type. After making the appropriate edits, click “Apply” to put changes into effect, and then “Exit” to close the window. Picarro G2114 Analyzer User Manual...
  • Page 48: Electrical Interface Tab (Optional)

    Note that this tab will be disabled if your analyzer was not configured to work with an analog peripheral. After making the appropriate edits, click “Apply” to put changes into effect, and then “Exit” to close the window. Picarro G2114 Analyzer User Manual...
  • Page 49: Remote Data Access

    “Troubleshooting” chapter of this manual. This command set may also be used across a TCP/IP interface through an Ethernet connection. Please contact Picarro or visit our Community website for further details. 14.2 Remote Data Access Using the RemoteAccess.ini file, the analyzer can be configured to automatically: •...
  • Page 50 “To1,” “To2,” etc. The “Subject” key is used to fill the subject field in the email header, and may be set to any string. Picarro G2114 Analyzer User Manual...
  • Page 51 The “ConnectionName” key specifies the name of the dial-up connection to use, as listed under “Network Connections” in the Control Panel. The values of the keys “Username,” “Password,” and “Number” are used to make the connection. Picarro G2114 Analyzer User Manual...
  • Page 52 Example of “RemoteAccess.ini” file [LOGGING] Logfile=c:/temp/RemoteAccessLog [NTP] Server1=time-a.nist.gov Server2=time-b.nist.gov Server3=time-a.timefreq.bldrdoc.gov Server4=time-b.timefreq.bldrdoc.gov Server5=time-c.timefreq.bldrdoc.gov Server6=time.nist.gov Server7=time-nw.nist.gov UpdateClock=1 [DIALUP] ConnectionName=Picarro Dialup Access Username=user Password=password Number=14085551212 [EMAIL] Server=smtp.servername.org Directory=c:/picarro/mailbox From=instrument@picarro.com To1=recipient1@site1.com To2=recipient2@site2.com Subject=CRDS data from Silverstone instrument UseAuthentication=0 Picarro G2114 Analyzer User Manual...
  • Page 53: Data File Viewer

    In the graph window, you can select any of the data columns in the file, autoscale, zoom, hide/show points, and calculate statistics of data within the graph window. If you have any questions, please contact Picarro or refer to Picarro Community for more information. http://www.picarro.com/community/...
  • Page 54: External Valve Sequencer

    Tools menu in the GUI. Default Configuration For all models of Picarro analyzers, the rotary valve control is disabled in the factory default setting. The solenoid valve control, however, is ready to use by default for all solenoid valve connectors.
  • Page 55 The 9-pin female connector cable should mate with its corresponding male port (labeled “MPV”) on the analyzer. Please note the 9-pin connector cable is not supplied with the instrument. The setup will be similar to that in the pictures below: Picarro G2114 Analyzer User Manual...
  • Page 56 Create the number of desired steps in the sequence by clicking the up/down arrow for “steps.” Picarro G2114 Analyzer User Manual...
  • Page 57 “Start/Stop Sequencer” menu item under the “Action” menu. This will leave all valves in their current state. In some situations, it is convenient to program the last step in the sequence to be a safe or default Picarro G2114 Analyzer User Manual...
  • Page 58 These codes can be used as event timing flags. For example, if no solenoid valves are present, the codes will be recorded regardless of whether a valve is connected or not. Picarro G2114 Analyzer User Manual...
  • Page 59: Calibration

    17.1 Method 1: Using the Main Graphics User Interface (GUI) To Calibrate the Analyzer Since the Picarro analyzer is extremely linear, it is only necessary to use three calibration standards to calibrate each gas or isotopic species (two points define the calibration line and a third intermediate point is used for verification).
  • Page 60 “User Calibration” from the Tools menu and entering the slope and intercept for each species (see below). This is a password-protected function, with the default password “picarro." After the calibration is entered, it will take effect immediately after clicking “ok.” Picarro G2114 Analyzer User Manual...
  • Page 61: Method 2: Using The "Picarro Data Recalibration Tool" To Calibrate The Analyzer

    Picarro analyzer. The Picarro Data Recalibration (“Data Recal” icon) software can be found in the “Picarro Utilities” folder in the desktop, and it can be used to recalibrate the data analyzed by Picarro analyzers. 1. Double-click the “Data Recal” icon to pull up the window to the left.
  • Page 62 “Cancel” if you don’t want to save your new calibration setting. 12. You have now calibrated your analyzer. The next time you do any sample measurements, the measurements will be based on the new calibration setting. Picarro G2114 Analyzer User Manual...
  • Page 63: Cavity Ring-Down Spectrometer Controller

    18. CAVITY RING-DOWN SPECTROMETER CONTROLLER On your desktop, there is an icon labelled “Picarro Controller.” Clicking on this icon will open up a useful diagnostics panel (see image below), allowing the user to see the analyzer’s internal temperatures, pressure, and spectroscopy in real time. This program has user-accessible functions, but cannot change anything related to analyzer functionality and is intended for diagnostics purposes only.
  • Page 64: Measurement Modes

    19. MEASUREMENT MODES The “Picarro Mode Switcher” allows users to operate the analyzer in various modes. Switching between measurement modes is accomplished with a few easy steps: Activate the user interface by double-clicking the “Picarro Mode Switcher” icon on the analyzer’s desktop.
  • Page 65: Service And Maintenance

    With the exception of the particulate filter, the analyzer is not user serviceable. Should it appear to malfunction, please refer to the “Troubleshooting” chapter of this manual or contact Picarro. 20.1 Particulate Filter Filters can become clogged after years of use in dirty environments. The symptoms of a clogged filter include the analyzer reporting “pressure low”...
  • Page 66: Removing The Old Particulate Filter

    (about 1 full turn should be enough). 5. Slide the foam towards left side of the analyzer (from the back of the analyzer) to remove it. Remove this foam. Loosen this retaining nut on the input bulkhead. Picarro G2114 Analyzer User Manual...
  • Page 67 6. Using the 9/16” and 11/16” wrenches, loosen the two nuts that are securing the filter to the analyzer. Loosen this Loosen second nut this first Hold the old filter Loosen the steady with 11/16” first nut with wrench 9/16” wrench Picarro G2114 Analyzer User Manual...
  • Page 68 Loosen the second nut with 9/16” wrench Hold the old filter steady with 11/16” wrench 7. Slide the filter slightly towards the back of the analyzer and lift it out. Picarro G2114 Analyzer User Manual...
  • Page 69: Cleaning

    4. With a 2mm hex driver, reattach the analyzer’s top with six screws. 20.4 Cleaning Clean the outside of the analyzer with a clean dry cloth. Only certified service technicians should access or clean the inside of the analyzer. Picarro G2114 Analyzer User Manual...
  • Page 70: Troubleshooting

    The corresponding step-by-step procedures provide resolution in most cases. If, after attempting these procedures, the problem remains unresolved, please contact Picarro Technical Support. More troubleshooting information is available on the Community section of our website. 21.1 Power LED on analyzer does not illuminate Context: Turning on the analyzer by momentarily depressing its front panel power switch should apply power.
  • Page 71: Sample Pressure Cannot Be Controlled To The Appropriate Value For Concentration Measurements

    3. Select “Shut down” in the drop-down box. 4. Wait for the computer and analyzer to turn off completely and the shutdown to complete normally. 5. After a few seconds, restart the computer by momentarily depressing the power button. Picarro G2114 Analyzer User Manual...
  • Page 72 1. Hold down the power switch on the front panel for a few seconds until the computer and the instrument power off. 2. After another few seconds, restart the analyzer by momentarily depressing the power button. Picarro G2114 Analyzer User Manual...
  • Page 73: Transportation And Storage

    WHEN SHIPPING OR RELOCATING THE ANALYZER, IT IS IMPORTANT TO PROTECT IT FROM MECHANICAL SHOCKS. FAILURE TO DO SO CAN COMPROMIZE ITS PERFORMANCE. WHEN SHIPPING THE CAUTION ANALYZER, USE ITS ORIGINAL PACKAGING ONLY. Picarro G2114 Analyzer User Manual...
  • Page 74: Limited Warranty

    Product specifications for twelve (12) months from shipment. This warranty is the only warranty made by Picarro with respect to its Products and no person is authorized to bind Picarro for any obligations or liabilities beyond this warranty in connection with its Products.
  • Page 75 The following warranty conditions shall apply to all Picarro, Inc. products unless amended by a written instrument signed by a duly authorized officer of Picarro: ADJUSTMENT – No electrical, mechanical or optical adjustments to the product(s) are permitted. PARTS AND LABOR - New or factory-built replacements for defective parts will be supplied for twelve (12) months from date of shipment of the product.
  • Page 76 TO ACTIVATE THE LOGMEIN SOFTWARE 1. Click on the “LogMeIn” icon in the Windows task bar at the lower right hand corner. The “LogMeIn Free” window will pop up. 2. Click the “Turn on now” button. Picarro G2114 Analyzer User Manual...
  • Page 77 (default is an @picarro.com email). 4. After your problem has been solved, you can turn off Picarro’s access to your desktop by clicking on the “Turn off” button (see screenshot above).

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