Inlet particulate filter replacement for picarro analyzers (47 pages)
Summary of Contents for PICARRO G2107
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G2107 Analyzer for H (Formaldehyde) User Manual Picarro, Inc. 3105 Patrick Henry Drive Santa Clara, CA 95054, USA Phone: +1 408 962 3900 www.picarro.com Document Number 40058 Rev. B...
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NOTICES DISCLAIMER AND RESERVATION OF RIGHTS Picarro has prepared this manual solely for the information and use by its customers as a guide for the selection, installation, operation, and maintenance of the products described.
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7.2 Connecting to the Analyzer Inlet ............25 7.3 Setting Up a Monitor, Keyboard, and Mouse ......... 26 8. BASIC OPERATION 8.1 Startup ....................28 8.2 Shutdown Procedure ................30 8.3 In case of an Electrical Power Outage ..........31 Picarro G2107 Analyzer User Manual...
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10.15 File Management ................38 10.16 Setup Tool ..................40 11. EXTERNAL VALVE SEQUENCER 12. REMOTE DATA ACCESS 12.1 The Picarro Serial Communication ............46 12.2 Remote Data Access ................46 13. CALIBRATION 13.1 Calibrating the Picarro Analyzer ............49 14.
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15.3 Sample Pressure Cannot be Controlled to the Appropriate Value for Concentration Measurements ............57 15.4 User Interface Program “Freezes” and Does Not Update Graphs as Data are Collected ................... 57 16. TRANSPORTATION AND STORAGE 17. LIMITED WARRANTY Picarro G2107 Analyzer User Manual...
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Spectroscopy (CRDS), on the other hand, is one thousand to one million more times sensitive. In Picarro analyzers, light from a single-frequency laser enters a cavity where three mirrors reflect the laser light as seen in Figure 1. The light...
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A cavity containing gas that absorbs light will have a shorter ring- down time than an empty cavity. As the light circulates in a cavity with a gas sample, the molecular absorption by the gas results in a decrease of the light intensity. Picarro G2107 Analyzer User Manual...
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Determining absorption intensity at a specific wavelength requires comparing the ring-down time of an empty cavity to the ring-down time of a cavity that contains gas. Picarro instruments gather measurements from an “empty” cavity by switching the light to wavelengths that are not absorbed by the target molecules.
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1.4 Spectral Precision and High Sensitivity Measurements Picarro analyzers contain two features that provide high spectral precision: • Proprietary wavelength monitor (WLM) that measures the absolute laser wavelength to a precision that is a few orders of magnitude narrower than the spectral linewidth: Picarro’s patented WLM...
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For precise pressure control, the cavity pressure is monitored using a high- linearity pressure transducer. The system computer uses this pressure data in a feedback loop to control proportional valves that adjust the inlet and outlet gas flow of the cavity. Picarro G2107 Analyzer User Manual...
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LASER WARNING alerts you of a laser danger. WARNING CAUTION alerts you of a potential danger to equipment or to the user. CAUTION REMINDER is a helpful hint to procedures listed in the text. REMINDER Picarro G2107 Analyzer User Manual...
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Definition CRDS Cavity Ring-Down Spectroscopy Graphical User Interface centimeters millimeters ” (as in 1/4”) Inches Formaldehyde Water Ammonia Carbon Dioxide Hotbox Warm box Parts Per Million Parts Per Billion ‰ per mil °C degrees Celsius Picarro G2107 Analyzer User Manual...
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4. SAFETY 4.1 General Safety CDRH Certification This Picarro Analyzer complies with 21 CFR Chapter 1, sub-chapter J, and is classified as a Class 1 laser system when all panels and covers are on. CE Certification This Picarro Analyzer complies with the European standards and the instrument is affixed with a CE label.
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Only operate or service this device in accordance with the instructions in this guide, and only open the device in an approved WARNING laser safe service area using appropriate laser-safety glasses. The following Laser Safety Label is affixed to the inside of the analyzer: Picarro G2107 Analyzer User Manual...
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Figure 4: Laser Safety Label Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure. WARNING Picarro G2107 Analyzer User Manual...
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5. UNPACKING THE ANALYZER 5.1 Inspect the Shipping Boxes Picarro products are inspected and tested before leaving the factory. Their packing containers have been designed to keep the equipment safe from damage during transit. Inspect the condition of the boxes upon arrival. The larger box includes the analyzer and most of the accessories.
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Control Cable (1) For External Solenoid Valves Nut (1) and For connecting input line to analyzer INPUT Ferrules (2) Document Packet Includes this manual, certificate of compliance, and Windows License. USB Flash Drive Contains backup software. Picarro G2107 Analyzer User Manual...
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Vacuum Hose (1) Hose to connect the pump to the analyzer. Pump Manual (1) Detailed instructions for pump. BOX 3 (G2508 only) Vacuum lines and fittings for G2508 recirculation pump (refer to Recirculation Pump Manual 40050) Picarro G2107 Analyzer User Manual...
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6. ANALYZER OVERVIEW 6.1 Intended Use The G2107 Analyzer measures concentrations of H CO precisely using Picarro’s patented Cavity Ring-Down Spectroscopy (CRDS) technology. The analyzer can be deployed in a lab or in the field, allowing in-situ analysis for both trace and ambient amounts of H CO monitoring applications.
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±10% of the nominal voltage Fluctuation Weight (Total) 60.4 lbs. (27.4 kg), Including external pump Analyzer 46 lbs. (20.9 kg) Pump 14.4 lbs. (6.5 kg) Minimum Rated Circuit 10A @115VAC, Amperage 5A @230VAC Liquid Ingress Protection None Picarro G2107 Analyzer User Manual...
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7. INSTALLATION This section describes the setup and installation of the Picarro Analyzer. Please read and understand this section thoroughly before proceeding with the installation. Using this analyzer in a manner not specified by Picarro may result in damage to the analyzer and render it unsafe to operate.
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3. Unpack the analyzer accessories. The Certificate of Compliance and USB drive should be stored in a safe place and may be required if you contact Picarro with questions about your analyzer. Picarro G2107 Analyzer User Manual...
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7. Connect the analyzer to a power source using the supplied AC power cable. Use the AC power cables supplied with the analyzer or a similarly rated cable. Check with Picarro technical support if you have questions about power cable replacement. An inadequately rated CAUTION power cable can result in equipment damage.
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When using compressed gases, follow all appropriate safety conventions, including use of eye protection, physical restraint of cylinders, etc. WARNING Making a new connection: When using new tubing, follow these steps. 1. Place the two ferrules inside the nut as shown. Picarro G2107 Analyzer User Manual...
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2. Connect a mouse to one of the available USB ports. 3. Connect a monitor to one of the DVI monitor ports. The analyzer will detect the connection and adjust the resolution to match the monitor. 4. Connect the monitor to a power source. Picarro G2107 Analyzer User Manual...
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5. Turn on power to the monitor. Picarro G2107 Analyzer User Manual...
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Icons on the desktop are as follows: • Controller- Instrument diagnostics and service information • Picarro Mode Switcher- Restarts analyzer in different measurement mode. Most analyzer models are configured for one mode and may not include the Mode Switcher. (Figure 1). If the analyzer has multiple modes, this allows the user to switch between them easily.
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Figure 2 - Layout of the Picarro analyzer GUI, G2000 series. A full explanation of the GUI functions can be found in Appendix B Data will be saved automatically once the analyzer starts to produce data. The data in the GUI is the continuous real time read out from the analyzer. A user relevant subset of this data is stored in C:\Userdata\DataLog_User \YYYY\MM\DD, where Y=year, M=month, D=day.
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Figure 3 - Overview generalized schematic of Picarro analyzer system hardware, software, and data file generation. The samples A, B, and C are introduced into the analyzer sequentially by a sampling module, if present. The sampling module could be a set of customer-supplied valves, a valve manifold, a discrete sampling module, or other device.
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If the power to the analyzer is cut-off for any reason, the analyzer will cease operation. However, when the power is reapplied, the analyzer will restart automatically. The Picarro software tools will also properly close out previous files and open new files for data collection so that previously collected data, instrument diagnostics, and other parameters recorded up to the time of power outage are retained.
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Pressure Stabilizing/Locked The valve control system begins to allow flow through the analyzer and stabilizes the pressure inside the cavity. Measuring This is the normal mode of operation after startup has completed. Picarro G2107 Analyzer User Manual...
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10. LIST OF GUI FUNCTIONS 10.1 Additional Tools and Information The Picarro analyzer GUI has several other buttons and features as labelled in Figure 2. Data Windows Settings, tools and Help menus Alarm Panel Digital Readouts Data log Filename and Path...
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‘Instrument Status’, below. Tools Menu This menu item has two entries: User Calibration: Opens the user calibration window (default password is “picarro”). The password can be reset in the QuickGui_LADS.ini file in the instrument directory: “C:\Picarro\G2000\AppConfig \Config\QuickGUI\” under the section: [Authorization]...
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“cancel” if you do not wish to change the alarm value. If you do nothing, the dialog box will disappear and the alarm value will remain unchanged. The units are those that appear in the GUI graph. Picarro G2107 Analyzer User Manual...
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If these parameters are enabled through the ‘Show Instrument Status’ entry in the ‘View’ Menu on the main toolbar digital readouts for Warm Box temperature, Cavity Temperature and Cavity Pressure are displayed to the left of the main trend graphs. Picarro G2107 Analyzer User Manual...
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This buffer affects only the data displayed in the data window, not the data stored in any files. This buffer is empty upon instrument startup, and can also be emptied by pressing the reset data buffer button in the lower-right-hand corner of the GUI. Picarro G2107 Analyzer User Manual...
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During data acquisition, the analyzer creates directories to store the data, based on the date the data were acquired. After each datafile has been closed (every 15 mintes) it is moved to an archive directory, and a new file is started in the original Picarro G2107 Analyzer User Manual...
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For more information about how to include various columns of data from the DataLog_Private in the C:\UserData DataLog files, please contact Picarro. The current data file can be found in C:\Picarro\G2000\Log\DataLogger\. Within this directory, there are subdirectories for DataLog_Private, DataLog_User and DataLog_User_Sync (only populated if evenly spaced data is supported).
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Specifies how long to keep files prior to deletion. 10.16 Setup Tool In the desktop folder called Picarro Utilities, the Setup Tool can be launched by double clicking on its icon. The tool allows the user to configure data file saving...
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Tools menu in the GUI. Default Configuration For all models of Picarro analyzers the rotary valve control is disabled in the factory default setting. The solenoid valve control, however, are ready to use by default for all solenoid valve connectors.
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The Valco controller should be installed per manufacturer’s instructions. The 9 pin female, connector cable (female) should mate with its corresponding, male port of the analyzer and labeled “MPV”. Please note the 9 pin connector cable is not supplied with the instrument. Picarro G2107 Analyzer User Manual...
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Multiple steps can be carried out in sequential order to switch between different gas sources, flush out a manifold, or other gas handling operation. Create the number of desired steps in the sequence by clicking the up/down arrow for “steps”. Picarro G2107 Analyzer User Manual...
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“run next step” button. To stop the sequencer file, use the “Start/Stop Sequencer” menu item under the “Action” menu. This will leave all valves in their current state. In some situations, it is convenient to program the Picarro G2107 Analyzer User Manual...
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These codes can be used as event timing flags. For example, if no solenoid valves are present, the codes will be recorded regardless of whether a valve is connected or not. Picarro G2107 Analyzer User Manual...
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Programming Guide (included in pdf format on the installation CD). This command set may also be used across a TCP/IP interface through an Ethernet connection. Please contact Picarro for further details. 12.2 Remote Data Access Using the RemoteAccess.ini file, the analyzer can be configured to automatically:...
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The ConnectionName key specifies the name of the dial-up connection to use, as listed under Network Connections in the Control Panel. The Picarro G2107 Analyzer User Manual...
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Example of “RemoteAccess.ini” File [LOGGING] Logfile=c:/temp/RemoteAccessLog [NTP] Server1=time-a.nist.gov Server2=time-b.nist.gov Server3=time-a.timefreq.bldrdoc.gov Server4=time-b.timefreq.bldrdoc.gov Server5=time-c.timefreq.bldrdoc.gov Server6=time.nist.gov Server7=time-nw.nist.gov UpdateClock=1 [DIALUP] ConnectionName=Picarro Dialup Access Username=user Password=password Number=14085551212 [EMAIL] Server=smtp.servername.org Directory=c:/picarro/mailbox From=instrument@picarro.com To1=recipient1@site1.com To2=recipient2@site2.com Subject=CRDS data from Silverstone instrument UseAuthentication=0 Picarro G2107 Analyzer User Manual...
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13. CALIBRATION 13.1 Calibrating the Picarro Analyzer Since the Picarro Analyzer is extremely linear, it is only necessary to use three calibration standards to calibrate each gas species (two points define the calibration line and a third intermediate point is used for verification). The exact...
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Calibration values are input into the software by selecting the “User Calibration” from the Tools menu and entering the slope and intercept for each species. This is a password-protected function, with the default password “picarro” and can be changed by modifying an *.ini file as previously described. After the calibration is entered, it will take effect immediately after clicking “ok.”...
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Particulate Filter: There are two in-line, sub-micron particulate filters before the measurement cavity. The first is user-replaceable and replacement filters can be purchased from Picarro and installed by the user. It is important to NEVER remove the filter that is directly attached to the cavity.
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3. Using the 5/8” wrench, loosen the retaining nut on the input bulkhead (about 1 full turn should be enough). Foam Retaining covering filter Bulkhead Retaining Nut loosened 4. Slide the filter cover (with foam on top and side) towards the right side of the analyzer to remove it. Picarro G2107 Analyzer User Manual...
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11/16” wrench Loosen here. this nut Filter cover removed 6. Slide the filter and bulkhead slightly towards the back of the analyzer and lift out. Filter and bulkhead slid slightly towards back of DAS Picarro G2107 Analyzer User Manual...
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The arrow on the filter needs to point away from the bulkhead fitting. 10. Using the 9/16” and 11/16” wrenches, reposition the filter and bulkhead fitting, and reattach to the tube section. New filter attached to bulkhead fitting Picarro G2107 Analyzer User Manual...
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13. With the 1.5mm hex driver, reattach the analyzer top with 3 screws on each side. 14.2 Cleaning Clean the outside of the analyzer with a clean dry cloth. Only certified service technicians should access or clean the inside of the analyzer. Picarro G2107 Analyzer User Manual...
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The corresponding step-by-step procedures provide resolution in most cases. If, after attempting these procedures, the problem remains unresolved, please contact Picarro Customer Service at (408) 962-3900 or techsupport@picarro.com. 15.1 Power LED on Analyzer Does Not Illuminate Context: Turning on the analyzer by momentarily depressing its front panel power switch should apply power.
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(b) If the computer does not respond to the mouse, hold down the power switch on the front panel for a few seconds until the computer and the instrument turn off. After another few seconds, restart the analyzer by momentarily depressing the power button. Picarro G2107 Analyzer User Manual...
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When shipping or relocating the analyzer, it is important to protect it from mechanical shocks. Failure to do so can compromise its performance. When shipping the analyzer, use its original CAUTION packaging only. Picarro G2107 Analyzer User Manual...
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Product specifications for twelve (12) months from shipment. This warranty is the only warranty made by Picarro with respect to its Products and no person is authorized to bind Picarro for any obligations or liabilities beyond this warranty in connection with its Products.
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The following warranty conditions shall apply to all Picarro, Inc. products unless amended by a written instrument signed by a duly authorized officer of Picarro: ADJUSTMENT – No electrical, mechanical or optical adjustments to the product(s) are permitted. PARTS AND LABOR - New or factory-built replacements for defective parts will be supplied for twelve (12) months from date of shipment of the product.
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Picarro, Inc. has prepared this manual for use by its customers as a guide for the proper installation, operation and/or maintenance of the Picarro Analyzer.
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