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Amada ITE-360C6 Operation Manual

Inverter welding transformer

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INVERTER WELDING TRANSFORMER
ITE-360C6
OPERATION MANUAL
AB03OM1215252-01

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Summary of Contents for Amada ITE-360C6

  • Page 1 INVERTER WELDING TRANSFORMER ITE-360C6 OPERATION MANUAL AB03OM1215252-01...
  • Page 2: Table Of Contents

    ITE-360C6 Thank you for purchasing our product. ・ This operation manual explains its method of operation and precautions for use. ・ Before using, read this operation manual carefully; after reading, save it in a proper place where you can easily access.
  • Page 3: Special Precautions

    ITE-360C6 1. Special Precautions (1) Safety Precautions CAUTION Before using, read “Safety Precautions” carefully to Denotes operations and practices that may understand the correct method result in personal injury or damage to the of use. equipment if not correctly followed.
  • Page 4 ITE-360C6 WARNING Do not put your hands between the electrodes. When welding, keep your fingers and hands away from the electrodes. Ground the Transformer. If the Transformer is not grounded, you may get an electric shock when there is trouble, or when electricity leaks.
  • Page 5 ITE-360C6 CAUTION Do not use this Transformer for any purpose other than welding. Use of this Transformer in a manner other than specified can cause electric shock and fire. Use proper tools (wire strippers, pressure wire connectors, etc.) for termination of the connecting cables.
  • Page 6 ITE-360C6 (2) Precautions for Handling  When transporting or moving the Transformer, do not lay it down. Also, handle the Transformer with care so as not to make an impact such as drop on it.  Install this Transformer securely on a firm and level surface. If it is inclined malfunction may result.
  • Page 7 ITE-360C6 (3) On Disposal This product incorporates parts containing gallium arsenide (GaAs). At the time of disposal, separate it from general industrial waste or domestic waste and carry out the disposal in accordance with applicable laws and regulations. (4) Warning Labels Warning labels are pasted on the Transformer for safety.
  • Page 8: Overview

    ITE-360C6 2. Overview (1) Inverter Welding Transformer An inverter welding transformer is a type of transformer that supplies welding current by converting the high-voltage, high-frequency AC current output of an inverter welding power supply into DC current by using a built-in rectifier diode.
  • Page 9 ITE-360C6 (2) Name and Functions of Each Section  [+] terminal * Connect the positive (+) cable of the welding head to this terminal.  [-] terminal * Connect the negative (-) cable of the welding head to this terminal.
  • Page 10: Installation And Connection

    10cm m in. Dirt (2) Connection After deciding where to install ITE-360C6, connect it to the other devices according to the explanatory drawings on pages 3-1 to 3-3. Notice Explanatory drawing shows how to connect with MH-21AC welding head and IPB-5000□...
  • Page 11 Voltage sensing cable Referring to this page and the next, connect ITE -360B6 Refer this page and next page to connect ITE-360C6 with peripheral devices. To connect with devices other than to the peripheral devices. W hen connecting to other than MH -21AC , refer to the instruction m anual for it.
  • Page 12 入 力 INPUT INPUT [SENS] cable This is a diagram when connecting ITE-360C6 and welding head MH-21AC to our inverter power supply IPB-5000B. NO TE: Shown above is jum per plate NOTE:Above chart shows how to connect jumper plate Terminal screw...
  • Page 13: Specifications

    ITE-360C6 4. Specifications Rated capacity 10.2 kVA Continuous capacity 7.2kVA Number of phases Rated frequency 5kHz Rated Input voltage 200–240 V AC of welding power supply: 300 V 380–480 V AC of welding power supply: 600 V Rated No-load svoltage Turn ratio 200–240 V AC of welding power supply: 33:1...
  • Page 14 ITE-360C6 ● Schematic VSENS V SENS I SENS Thermal Switch (UP61G 100℃) +24V +24V (DC24V) Thermal Switch (UP61G 70℃) ● Main parts list Item Q’ty Fan motor W transformer Thermal protector SBD module 4. Specifications...
  • Page 15: Troubleshooting

    ITE-360C6 5. Troubleshooting Contents Cause Measures Body of ITE-360C6 Fan motor does not working Consult us or your distributor. becomes hot extremely. properly. Current does not flow. Secondary cables are not Check that all cables are connected correctly. connected correctly.
  • Page 16: Outline Drawing

    ITE-360C6 6. Outline Drawing (Dimensions in mm) 6. Outline Drawing...
  • Page 17 ITE-360C6 Specitification sticker 95-3Futatsuka,Noda,Chiba,Japan Address Resistance welding equipment Product model : ITE-360C6 Product name Compliance standards GB15578-2008 Weld current Rated no-load output voltage = 9.0V Maximum short-circuit current in class I2cc = 4000A(4%Load duration) = 800A Continuous output current Number of phases and rated frequency 1〜5kHz...
  • Page 18: Duty Cycle Graph

    ITE-360C6 7. Duty Cycle Graph Ambient temperature : 40°C Ambient temperature : 30°C 8000 7000 6000 5000 4.5% ▲ 4000 6.0% 4.0% ▲ 3000 10.0% 5.0% ▲ 2000 22.0% 8.0% ▲ 1000 17.0% 5 6 7 8 9 10 40 50...