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MODEL 466268008 • PRODUCT GUIDE
THIS GRILL IS FOR OUTDOOR USE ONLY.
CAUTION:
Read and follow all safety statements, assembly
instructions, and use and care directions before
attempting to assemble and cook.
INSTALLER/ASSEMBLER:
Leave this manual with consumer.
CONSUMER:
Keep this manual for future reference.
If you have questions or need assistance during assembly, please call
To insure your satisfaction and for follow-up service, register your grill online at www.grillregistration.com
WARNING:
Failure to follow all manufacturer's instructions could
result in serious personal injury and/or property
damage.
CAUTION:
Some parts may contain sharp edges – especially as
noted in the manual! Wear protective gloves if
necessary.
1-800-241-7548
.
466268008 • 80065368 • 03-25-08

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Summary of Contents for Char-Broil 466268008

  • Page 1 MODEL 466268008 • PRODUCT GUIDE THIS GRILL IS FOR OUTDOOR USE ONLY. CAUTION: WARNING: Read and follow all safety statements, assembly Failure to follow all manufacturer’s instructions could instructions, and use and care directions before result in serious personal injury and/or property attempting to assemble and cook.
  • Page 2 CAUTION CAUTION CAUTION: Indicates a potentially hazardous situation or For residential use only. Do not use for commercial unsafe practice which, if not avoided, may result in minor cooking. or moderate injury. 2 • 466268008...
  • Page 3: Table Of Contents

    Registration Card ........30 manufacturer. 466268008 • 3...
  • Page 4 Check the telephone inside a vehicle which may become overheated directory under “Gas Companies” for nearest certified LP Retainer Strap by the sun. dealers. • Do not store an LP cylinder in an area where children play. 4 • 466268008...
  • Page 5: For Your Safety

    Nipple has to be centered into the LP cylinder valve. WARNING If “growing” bubbles appear do not use or move the LP cylinder. Contact an LP gas supplier or your fire department! 466268008 • 5...
  • Page 6: Grill Service Center

    6. Always close LP cylinder valve after performing leak test by department. turning hand wheel clockwise. • If you cannot stop a gas leak, immediately close LPcylinder valve and call LP gas supplier or your fire department! 6 • 466268008...
  • Page 7 • Never operate grill with LP cylinder out of correct burners closest to the IGNITION BURNER first. position specified in assembly instructions. If ignition still does not occur, follow match-lighting instructions. • Always close LP cylinder valve and remove Lighting instructions continued on next page. 466268008 • 7...
  • Page 8 • Cooking surfaces: If a bristle brush is used to clean any of lights and stays lit. the grill cooking surfaces, ensure no loose bristles remain on cooking surfaces prior to grilling. It is not recommended to clean cooking surfaces while grill is hot. 8 • 466268008...
  • Page 9 • Store grill indoors ONLY if LP cylinder is turned off and Firebox disconnected, removed from grill and stored outdoors. Electrode burner • When removing grill from storage, follow “Cleaning the Burner bracket Assembly” instructions before starting grill. 466268008 • 9...
  • Page 10 Great indirect cooking on low. When using a rotisserie on your grill, you should remove the Produces slow, even heating. cooking grates and warming rack. This will provide Ideal for slow roasting and baking. adequate clearance for large foods. 10 • 466268008...
  • Page 11 The methods below are suggestions for cleaning stainless steel surfaces. Choose a cleaning method appropriate for your needs. It is recommended that you use a Char-Broil® grill cover to help prolong the life and prevent discoloration of your grill.
  • Page 12 These usually happen when spiders or other insects build nests inside burners. The burners have to be removed periodically and cleaned inside to remove the spider nests. To prevent grill fires and venturi fires, use the Char-Broil Premium Grill Tune-Up Kit. You can buy it online at www.charbroil.com www.grilllovers.com...
  • Page 13: Parts List

    PARTS LIST – Model No. 466268008 Key Qty Description Part # Key Qty Description Part # Logo Plate 80005616 Bottom Shelf..... 80013428...
  • Page 14: Parts Diagram

    PARTS DIAGRAM – Model No. 466268008 JJ 2 JJ 3 JJ 1 14 • 466268008...
  • Page 15: Assembly

    ASSEMBLY – Model No. 466268008 Attach the two locking casters at the rear of the bottom shelf Fixed caster and the two fixed casters at the front. Use the provided caster wrench to fully tighten casters. Locking caster Bottom shelf Attach side panels to bottom shelf using three 1/4-20x1/2”...
  • Page 16 Carefully lower the grill head onto the cart, aligning slots at bottom of grill head with posts on cart side panels. Make sure the regulator hose is hanging outside the cart. Grill head must face open side of cart. Grill head Regulator hose 16 • 466268008...
  • Page 17 1/4-20x1½” screw, 7mm lock washer, and 7mm flat washer on each side. Do not fully tighten screws until side shelf installation is complete in later steps. 1/4-20x1½” 7mm lock 7mm flat screw washer washer Upper back panel 466268008 • 17...
  • Page 18 Now you may fully tighten lower screws on upper back panel. 7mm flat washer 1/4-20x3/4” 7mm lock screw washer 7mm lock washer 7mm flat Tabs washer Left sideburner shelf into 1/4-20x1½” screw holes 7mm flat 7mm lock washer washer Fascia, left sideburner shelf 1/4-20x3/4” screw 18 • 466268008...
  • Page 19 See illustration C for proper burner-to-valve engagement. Secure burner to bracket using two #10-24x3/8” screws, 5mm lock washers, and 5mm flat washers (B). 5mm flat washer 5mm lock washer Sideburner burner #10-24x3/8” screw 466268008 • 19...
  • Page 20 Screw Tank heat shield Front brace 4mm Flat washer 4mm Lock washer #8-32 Hex nut Some components not shown for illustration purposes. Grease tray opening #8x3/8” self- tapping screw Left grease tray rail Right grease tray rail 20 • 466268008...
  • Page 21 Right door Install flame tamers by sliding one end of each flame tamer into slots at front of firebox and resting opposite end on pins in back of firebox. Front of firebox Flame tamer Back of firebox 466268008 • 21...
  • Page 22 CAUTION Regulator Cylinder valve must face to front of cart once tank is attached. Failure to install cylinder correctly may allow gas hose to be damaged in operation, resulting in the risk of fire. 22 • 466268008...
  • Page 23 Grease tray Unscrew electronic ignition button on front of control panel. Insert AA battery into ignitor, negative (—) end first. Replace button. AA Battery – Electronic Ignition Button 466268008 • 23...
  • Page 24: Troubleshooting

    • Wires are loose or disconnected. • Reconnect wires or replace electrode/wire assembly. • Wires are shorting (sparking) between • Replace ignitor wire/electrode assembly. ignitor and electrode. • Dead battery. • Replace with a new AA-size alkaline battery. 24 • 466268008...
  • Page 25 • The worn nozzles don’t have enough “bite” to engage the valve. Try cylinder. with worn threads. a second LP dealer. One burner does not • Grease buildup or food particles in • Clean carry-over tube(s) with wire brush. light from other end(s) of carryover tube(s). burner(s). 466268008 • 25...
  • Page 26 Bradley Company. Thermos® is a registered trademark of the Thermos Company and its affiliates. Artisan Collection by Char-Broil ™, C3 and Design™, Char-Broil and Design™, Flame Design™, FlavorTents™, Grill 2 Go™, Grillin’ Stick™, Keeper of the Flame™, Keepers of the Flame™, Natural Grip™, Outdoor Cooking Collection and Design™, Patio Bistro™, PrecisionFlame™, Pro-Check™, QuickSet Grills and Design™, SmokerTents™, The Big Easy™, The Minute Grill™, The Edge™, The Tuscan Collection™, and The Urban Grill™...
  • Page 27 This page intentionally black 466268008 • 27...
  • Page 28: Limited Warranty

    Consumer returns will not be accepted unless a valid Return Authorization is first acquired by calling 1-800-241--7548 and then clearly marked on the outside of the package and the package is shipped freight/postage pre-paid to the address above. 28 • 466268008...
  • Page 29 This page intentionally black 466268008 • 29...
  • Page 30 Merci d’avoir bien voulu remplir ce questionnaire. Vos réponses nous aideront et aideront d’autres compagnies à vous communiquer des offres spéciales susceptibles de vous intéresser. Si vous préférez ne pas recevoir d’informations concernant ces offres spéciales, veuillez cocher ici 30 • 466268008...
  • Page 31 This page intentionally black 466268008 • 31...
  • Page 32 Always ensure control knobs are in OFF position and regulator is attached to tank BEFORE opening tank valve to avoid low flames. Perform leak test regularly. Thank You for Your Purchase! Char-Broil, LLC • Columbus, GA 31902 • Printed in China...