Space Requirements Environmental Requirements Electrical Requirements 4. Installation Package Contents Unpacking Safety Requirements Preparation Procedure Setting Up IntelliXcap Acoustic LED Indicators Procedure Installing the Azenta Decoding Software 5. Operation Overview Starting the Product Validating the Decapping Process Cap Detect Drop Detect...
This product is intended for use by industrial customers and should be serviced only by Azenta or Azenta trained representatives. The service manuals and related materials are provided in English at no charge and are intended for use by experienced technicians.
European Union’s Machinery Directive 2006/42/EC and 2014/30/EU as a completed machine. In accordance with the Directive, Azenta Life Sciences has issued a Declaration of Conformity and the IntelliXcap Automated Screw Cap Decapper/Recapper Acoustic 96-format has a CE mark affixed.
Chemical Hazard The IntelliXcap Acoustic may be used to de-/recap samples that expose users to chemical hazards which, if not properly handled, may result in death or serious injury. Read and understand the safety information for the equipment where the IntelliXcap Acoustic is used.
The emergency stop button is a safety device designed for use as a complementary protective measure. As an example, the operator can press the emergency stop function to cease all mechanical movement of the IntelliXcap Acoustic if a hazardous situation arises that could cause personal injury, or damage to the machine or equipment.
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When activating the emergency stop button, the status will appear on the operator monitor: Error 238 – Emergency stop Test the emergency stop function before commissioning the IntelliXcap Acoustic for use and after each installation or re-installation. At minimum, the function must be visually checked and activated at least every six months.
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The access door can be disabled by navigating to Settings > Safety Door, if the user makes sure that another safety measure takes over. For example, when the IntelliXcap Acoustic is integrated into a robotic cell with its own safety system. Appendix A: "Integrating the IntelliXcap Acoustic" on page 80 for further information on using the IntelliXcap Acoustic in an integrated system.
This manual describes the proper use of the machine. With an automated glide rail for integration and Verification Camera module for decapping validation, IntelliXcap Acoustic is the only decapper system fully compatible with Acoustic Sample Tube - Echo® Qualified Consumables.
This manual contains information on safety, specifications, and operation as well as troubleshooting and maintenance of the IntelliXcap Acoustic. If there are any questions regarding this manual or use of this system or to order additional copies of this publication, contact Azenta Life Sciences Service. See...
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IntelliXcap Various Intellixcap variants (i.e. 96, 48 or 24 tube). 96/48/24 480 x 272-pixel touch screen display on the IntelliXcap front panel. It communicates with the LCD Display controller board via modbus. Light curtain System for detecting the height of the tube rack on the stage.
3. Specifications and Site Requirements Specifications Unit Software and Firmware Table 3-1: Software and Firmware Software/Firmware Version Controller 50.03 Display 23.02 Light curtain 20.1 Part Number: 347778 Rev. D...
Site Requirements Space Requirements The machine has a rectangular footprint and is regarded as highly stable. Place the IntelliXcap in a well- ventilated area on top of an even surface that is solid enough to carry its weight. The surface must comply with 1.3.1 of Annex I of 2006/42/EC.
Part Number: 347778 Rev. D Environmental Requirements The IntelliXcap Acoustic shall be used within the rule set of the Good Laboratory Practices, GLP. The machine must be operated indoors and under the following environmental specifications only: Table 3-3: Environmental Requirements...
4. Installation Read the Safety Chapter Failure to review the Safety chapter and follow the safety warnings can result in death or serious injury. All personnel involved with the operation or maintenance of this product must read and understand the information in this safety chapter. Follow all applicable safety codes of the facility as well as national and international safety codes.
This product weighs up to 28 kg (61.7 lbs). Improper lifting may result in personal injury. Do not attempt to lift this product alone. Always use 2-person lift techniques or a lift aid to unpack and install the equipment. Use the provided straps installed around the unit when removing the IntelliXcap from the packaging. Preparation...
Ensure that all parts are included as described in "Package Contents" on page With two people, carefully lift the IntelliXcap Acoustic system out of the inner cardboard box by the blue straps and place it on a flat surface that can hold 30 kg.
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Place the straps, foam block and shipping tape inside the anti-static bag and save them. They will be needed if shipping the system. Keep the original packing material in a dry/low humidity location in case the IntelliXcap Acoustic needs to be transported for service or repair.
Azenta Life Sciences 4. Installation Part Number: 347778 Rev. D Setting Up IntelliXcap Acoustic Setting Up IntelliXcap Acoustic Inappropriate Use Use of this product in a manner or for purposes other than for what it is intended may cause equipment damage or personal injury.
Connect the provided power cable extension (PN: 316093) to the power transformer. This splits power between the IntelliXcap unit and Verification Camera module. b. Connect one end to IntelliXcap unit to power the decapper and the other end to the power supply module of Verification Camera (PN: 316095).
4. Installation Part Number: 347778 Rev. D Installing the Azenta Decoding Software Installing the Azenta Decoding Software Ensure to refer to the Azenta Decoding Software Installation Procedure (382851) for the latest version of this procedure. Step Action Power ON your PC and connect the provided USB stick to your PC.
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To finish the installation, select the Yes, restart the computer now option, and then click Finish. Confirm the Azenta Decoding Software is successfully installed on the PC. Power on and plug the IntelliXcap Acoustic device into an available port on the PC using the provided cable and wait for the device to be recognized.
This chapter provides complete operation directions for the IntelliXcap Acoustic. The operation of the IntelliXcap is covered for both normal operating conditions and emergency conditions. The IntelliXcap Acoustic has been designed and constructed to allow safe access to all areas where intervention could be necessary during operation.
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Step Action Turn the IntelliXcap Acoustic on, using the switch at the rear of the system. The IntelliXcap Acoustic starts up and begins the Initialization process. NOTE: During this process, the door opens and the stage moves into its extended position.
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If using Cap2™ 0.2ml Dual-Cap Sample Collection PCR Tube. select Drop Detect, Peregrine48 Cap or Peregrine48 Code. Place the rack on the decapper stage. Two different types of labware can be used with the Verification Camera and the Azenta Decoding Software: FluidX™ Acoustic Sample Tube - Echo® Qualified Consumable Cap2™...
The basic flow of the decapping and recapping proceeds as follows: 1. The operator places a rack fully or partially filled with capped IntelliXcap Acoustic tubes on the instrument's stage. 2. The Azenta Decoding Software detects if all caps are properly placed on the tubes.
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Step Action Once the decapping process has finished, the IntelliXcap Acoustic is ready to start the recapping process. When ready, place a rack of uncapped tubes, and press START. The instrument scans and detects the correct height of the tubes and begins the recapping process.
Part Number: 347778 Rev. D Manage the Cartridges The IntelliXcap Acoustic can work with a range of tube types - a specific cartridge is required or each different cap design. See below for a list of available cartridges. Additional cartridges are released occasionally. To check the current list or to request a cartridge for...
Setpoints are configurable parameters which define machine operation. There are occasions when you might change setpoints under the instruction of Azenta service or engineering staff. For example, if the IntelliXcap is not behaving correctly, changing a setpoint to see what effect it has can assist in diagnostics.
CRC > Machine the values will not match. Standby Mode You can set the IntelliXcap Acoustic to close the tray and enter a reduced-power standby mode, either manually or automatically. Manually Enter Standby Mode To enter standby mode, press the Standby (moon) button on the Home screen.
However, it is recommended that the preventative maintenance procedures and schedule provided in this section be followed to extend the operating life of the IntelliXcap Acoustic. If additional procedures are required, they will be supplied along with their maintenance schedules by Azenta Life Sciences.
Shield and/or keep the work area in a moist condition to prevent dust from flying around or smoldering. The operator, or specially trained cleaning staff, should tidy up and clean the IntelliXcap Acoustic and its surroundings daily. During this work, the same requirements for the use of tools and personal protective equipment apply as for the operational work.
Step Action Switch off the IntelliXcap Acoustic to remove any risk of personal injury. Wipe the IntelliXcap Acoustic externally with a microfiber or lint free cloth. Wipe the machine drawer for plastic dust debris from the cap driver/tubes. A new cartridge can produce minor plastic dust when first used.
Resets the Last service counter to 0. This is reset as part of a service visit. The total number of cycles completed by the inserted cartridge. NOTE: If the user operates the IntelliXcap with two different kinds of cartridges, it Cartridge Total counts and records the cycles separately for each type.
7. Troubleshooting Unauthorized Service Personal injury or damage to equipment may result if this product is operated or serviced by unauthorized personnel. Only qualified personnel are allowed to transport, assemble, operate, or maintain the Product. Properly qualified personnel are those who have received certified training and have the proper qualifications for their jobs.
Manually add a new cap to the CAP ERROR tubes and perform a new decap- If the IntelliXcap Acoustic fails on the second attempt, an ping cycle. error message is shown on the screen, and the IntelliXcap Acoustic stops.
NOTE: Select the Up and Down arrows to access additional options. Button Description Attempts a recap if there are caps on the pins. This is used if the IntelliXcap Acoustic has Attempt recap powered down, entered standby, or the E-stop has been pressed after decapping but before recap- ping.
Part Number: 347778 Rev. D Appendix A: Integrating the IntelliXcap Acoustic The IntelliXcap Acoustic can be integrated into an automated environment as well as robotic systems. A serial communication set RS 232 can fully control the entire system and eliminates the use of the touch-screen while operating.
Appendix B: Controlling Azenta Decoding Software Remotely Appendix B: Controlling Azenta Decoding Software Remotely Step Action Double-click the Azenta Decoding Software icon available on your desktop. Click Preferences, then click Remote. The following window is displayed: Define your preferences, then click GO.
Appendix C: Repacking Appendix C: Repacking Checklist Items Description Case The sturdy, black case used to transport and protect the IntelliXcap Acoustic. Documents Important manuals and references included with the product. Foam handle A protective layer to cover the unit.
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Place the protective foam handle back in its original position. Place all of the IntelliXcap Acoustic's cords and contents in the correct white boxes. Ensure that all manuals and documents that arrived with the unit are included in the case.
Such treatment is the most effective means of protecting the customer’s environment. The waste collection, reuse, recycling, and recovery programs available to Azenta Life Sciences customers vary by customer location. Please contact the responsible body (e.g., your laboratory manager) for information about local requirements.
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